CN106694569A - Method for detecting faults of cooling nozzle of finish rolling working roll - Google Patents

Method for detecting faults of cooling nozzle of finish rolling working roll Download PDF

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Publication number
CN106694569A
CN106694569A CN201710013495.5A CN201710013495A CN106694569A CN 106694569 A CN106694569 A CN 106694569A CN 201710013495 A CN201710013495 A CN 201710013495A CN 106694569 A CN106694569 A CN 106694569A
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CN
China
Prior art keywords
working roll
coating
rolling working
precision rolling
cooling nozzles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710013495.5A
Other languages
Chinese (zh)
Inventor
王建功
艾矫健
王晓东
张弛
李东宁
史金芳
夏银锋
周旬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shougang Jingtang United Iron and Steel Co Ltd
Original Assignee
Shougang Jingtang United Iron and Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shougang Jingtang United Iron and Steel Co Ltd filed Critical Shougang Jingtang United Iron and Steel Co Ltd
Priority to CN201710013495.5A priority Critical patent/CN106694569A/en
Publication of CN106694569A publication Critical patent/CN106694569A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/02Shape or construction of rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/06Lubricating, cooling or heating rolls
    • B21B27/10Lubricating, cooling or heating rolls externally
    • B21B2027/103Lubricating, cooling or heating rolls externally cooling externally

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention relates to the technical field of finish rolling, in particular to a method for detecting faults of a cooling nozzle of a finish rolling working roller, which comprises the following steps: arranging a coating on the surface of the finish rolling working roll; assembling a finish rolling working roll into a finish rolling machine when the surface of the coating is air-dried and the whole coating is in a soft state; opening an inlet upper nozzle, an inlet lower nozzle, an outlet upper nozzle and an outlet lower nozzle to spray water; and judging whether the cooling nozzle works normally or not according to the mark on the coating. According to the method for detecting the faults of the cooling nozzle of the finish rolling working roll, the coating is arranged on the surface of the finish rolling working roll, whether the cooling nozzle is blocked or not and whether the distribution angle of the cooling nozzle is abnormal or not can be quickly judged according to the distribution condition of marks formed by punching of cooling water on the coating, and the finish rolling process is guaranteed to be stably carried out.

Description

A kind of detection method of precision rolling working roll cooling nozzles failure
Technical field
The present invention relates to finish rolling technical field, more particularly to a kind of detection method of precision rolling working roll cooling nozzles failure.
Background technology
During hot fine rolling, for the roller contour parameter such as machine roll thermal crown for ensureing finishing mill precision rolling working roll is conformed to Ask, precision rolling working roll cooling water collector is typically provided with more nozzle, the water of nozzle is larger.With in machine use time Constantly extension, the abrasion of nozzle and collector, it is aging be on the rise, by artificially in frame visual inspection be difficult find cooling Spray nozzle clogging and water spray sector interference problem.Cooling nozzles can cause the temperature of precision rolling working roll drastically to raise after blocking, Water spray sector interference is caused extremely by the distribution angle of cooling nozzles, illustrates to exist on precision rolling working roll the region do not sprayed, The cooling effect of precision rolling working roll is poor.At present, the state of cooling nozzles, Strip Shape Control are monitored due to lacking fast and effectively method Potential larger hidden danger, it is difficult to ensure the carrying out of finishing rolling step stabilization.
The content of the invention
The embodiment of the present invention solves existing skill by providing a kind of detection method of precision rolling working roll cooling nozzles failure Be difficult in art detection precision rolling working roll cooling nozzles whether the technical problem of normal work, whether just can quickly judge cooling nozzles Often work, it is ensured that finishing rolling step stabilization is carried out.
The embodiment of the invention provides a kind of fault detection method of precision rolling working roll cooling nozzles, the cooling nozzles bag The lower nozzle of nozzle, outlet top nozzle and outlet under entrance top nozzle, entrance is included, methods described includes:
Coating is set on the surface of the precision rolling working roll, the region of coating covering and the entrance top nozzle, entered Nozzle, outlet top nozzle and the jeting area one under the outlet during nozzle normal work on the precision rolling working roll surface under mouthful One correspondence;
When the surface of the coating air-dries and the coating is in integrally soft condition, the precision rolling working roll is assembled to In the finishing mill;
The cooling nozzles are opened to the precision rolling working roll spray cooling water, the cooling water impacts on the coating Form the marking;
Distribution situation according to the marking on the coating judge the cooling nozzles whether normal work.
Further, whether the distribution situation of the marking according on the coating judges the normal work of the cooling nozzles Make, including:
If occurring unimpressed region on the coating, judge to be blocked without the corresponding cooling nozzles of imprint area;
If the relatively low region of the depth for occurring the marking on the coating, the relatively low area of the depth of the marking is judged The jet power of the corresponding cooling nozzles in domain is not enough.
Further, whether the distribution situation of the marking according on the coating judges the normal work of the cooling nozzles Make, also include:
The marking observed on the coating is interfered with the presence or absence of sector;
If there is sector interference, the distribution angle exception of the corresponding cooling nozzles of sector interference region.
Further, the time control of the cooling nozzles water spray is 4~5 minutes.
Further, before the surface of the precision rolling working roll sets coating, the surface to the precision rolling working roll is carried out Decontamination and dried process.
Further, the precision rolling working roll surface set coating when, control the precision rolling working roll temperature be 0~ 50℃。
Further, the thickness of the coating is uniformly distributed.
Further, the thickness of the coating is 0.5~1.5mm.
Further, the thickness of the coating is 1.0mm.
Further, the coating is skin of paint.
One or more technical scheme that the present invention is provided, at least possesses following beneficial effect or advantage:
1st, the fault detection method of the precision rolling working roll cooling nozzles that the present invention is provided, sets on precision rolling working roll surface and applies Layer, the distribution situation of the marking of formation is impacted by cooling water on coating, can quickly judge whether cooling nozzles block up Whether the distribution angle of plug and cooling nozzles is abnormal, it is ensured that finishing rolling step stabilization is carried out.
2nd, the fault detection method of the precision rolling working roll cooling nozzles that the present invention is provided, is set on the surface of precision rolling working roll Before coating, the surface of precision rolling working roll is decontaminated and dried process, it is ensured that the absorption between coating and precision rolling working roll Effect, is easy to the marking observed on coating.
3rd, the fault detection method of the precision rolling working roll cooling nozzles that the present invention is provided, the surface of precision rolling working roll sets and applies During layer, the temperature for control precision rolling working roll is 0~50 DEG C, can prevent that the temperature of precision rolling working roll is too high to cause coating to solidify Hurry up.
4th, the fault detection method of the precision rolling working roll cooling nozzles that the present invention is provided, the coating uniform on precision rolling working roll Distribution, and the thickness control of coating is 0.5~1.5mm, it is ensured that the marking on coating is high-visible, is easy to judge cooling nozzles Whether normal work.
Brief description of the drawings
Fig. 1 is the detection method flow chart of precision rolling working roll cooling nozzles failure provided in an embodiment of the present invention;
Fig. 2 is nozzle, outlet top nozzle and outlet under entrance top nozzle, the entrance of precision rolling working roll in the embodiment of the present invention Lower nozzle distribution schematic diagram.
Wherein, 1- precision rolling working rolls, 2- entrance top nozzles, 3- outlet top nozzles, nozzle under 4- entrances, the lower spray of 5- outlets Mouth, 6- slabs.
Specific embodiment
The embodiment of the present invention solves existing skill by providing a kind of detection method of precision rolling working roll cooling nozzles failure Be difficult in art detection precision rolling working roll cooling nozzles whether the technical problem of normal work, can quickly judge that precision rolling working roll is cooled down Nozzle whether normal work, it is ensured that finishing rolling step stabilization carry out.
Referring to Fig. 2, precision rolling working roll 1 is made up of upper precision rolling working roll and lower precision rolling working roll, and slab 6 is arranged on finish rolling Between working roll and lower precision rolling working roll.The cooling nozzles of precision rolling working roll 1 include entrance top nozzle 2, entrance under nozzle 4, go out Mouth top nozzle 3 and the lower nozzle 5 of outlet, cooling nozzles are used for cooling finish rolling working roll 1.
Referring to Fig. 1 and Fig. 2, a kind of detection method of precision rolling working roll cooling nozzles failure is the embodiment of the invention provides, The method includes:
Step 10, the surface setting coating in precision rolling working roll 1, under the region and entrance top nozzle, entrance of coating covering Nozzle, outlet top nozzle and the jeting area under outlet during nozzle normal work on precision rolling working roll surface are corresponded.Wherein, Before the surface of precision rolling working roll 1 sets coating, the surface of precision rolling working roll 1 is decontaminated and dried process, ensure that painting Adsorption effect between layer and precision rolling working roll 1.When the surface of precision rolling working roll 1 sets coating, control precision rolling working roll 1 Temperature be 0~50 DEG C, prevent the temperature of precision rolling working roll 1 it is too high cause coating solidify it is too fast.The thickness control of coating be 0.5~ 1.5mm, coating uniform distribution, it is ensured that the marking on coating is high-visible.Wherein, nozzle 4, outlet under entrance top nozzle 2, entrance Jeting area under top nozzle 3 and outlet during 5 normal work of nozzle on precision rolling working roll 1 determines according to multiple historical data.
Step 20, when coating surface air-dry and coating integrally be in soft condition when, precision rolling working roll 1 is assembled to finish rolling In machine.Wherein, the shape invariance of coating is kept after the surface of coating air-dries, setting is served to coating.Keep coating be in integrally The purpose that precision rolling working roll is assembled during soft condition is to ensure that cooling nozzles, in water spray, can impact formation print on coating Note.
, to precision rolling working roll spray cooling water, cooling water impacts on coating and forms the marking for step 30, unlatching cooling nozzles. In step 30, while opening the lower nozzle 5 of nozzle 4 under entrance top nozzle 2, entrance, outlet top nozzle 3 and outlet to precision rolling working roll Water spray, the water of each nozzle is consistent with the water quantity holding of the corresponding nozzle in finishing stands during water spray, the time control of water spray It is 4~5 minutes.
Step 40, judged according to the distribution situation of the marking on coating cooling nozzles whether normal work.Specifically include:Step If rapid 401, there is unimpressed region on coating, judge to be blocked without the corresponding cooling nozzles of imprint area;If going out on coating Now the relatively low region of the depth of the marking, then judge the jet power of the relatively low corresponding cooling nozzles in region of marking depth not Foot.The marking on step 402, observation coating is interfered with the presence or absence of sector;If there is sector interference, interference region correspondence Cooling nozzles distribution angle exception.Wherein, sector interference refers to the nozzle that is set up in parallel of the same side multiple in finish rolling work Make jeting area on roller 1 to partially overlap, the overlapping region is sector interference region.
Referring to Fig. 2, in finishing stands, the actual cooling effect of cooling nozzles need to be such as detected, can use and roll temperature measuring instrument Measure the temperature of precision rolling working roll 1.Generally, when the temperature of the precision rolling working roll 1 that measurement is obtained is less than 70 DEG C, cooling spray The cooling effect of mouth is normal;When the temperature of precision rolling working roll 1 is more than or equal to 70 DEG C, the cooling effect of cooling nozzles is poor.
The detection method of the finish rolling cooling nozzles provided the present invention with reference to specific embodiment is illustrated:
Embodiment 1
Referring to Fig. 1 and Fig. 2 before finishing rolling step, the detection of the precision rolling working roll cooling nozzles failure provided using the present invention Whether method detection cooling nozzles can normal works.From roller is scrapped, coating uses skin of paint to precision rolling working roll 1.To finish rolling work The surface for making roller 1 is decontaminated and dried process.When the temperature of precision rolling working roll 1 is cooled to 30 DEG C, in the table of precision rolling working roll 1 Face spray paint, controls the thickness of skin of paint for 0.5mm, the distributed areas of skin of paint and nozzle 4 under entrance top nozzle 2, entrance, Jeting area under outlet top nozzle 3 and outlet during 5 normal work of nozzle on precision rolling working roll 1 is consistent.When the surface of coating Air-dry and coating generally soft condition when, precision rolling working roll 1 is assembled in finishing mill, start spray paint to start assembling The time interval of precision rolling working roll 1 is 40min, and the built-up time of precision rolling working roll 1 is controlled to 8~10min.Precision rolling working roll 1 After being completed, while open the lower nozzle 5 of nozzle 4 under entrance top nozzle 2, entrance, outlet top nozzle 3 and outlet working finish rolling The surface of roller 1 is sprayed water, and the water of each nozzle is consistent with the water quantity holding of corresponding nozzle in finishing stands during water spray, water spray Time control be 4 minutes.After the completion of water spray, the marking distribution situation on observation coating, one piece of appearance is unimpressed on coating Region, the corresponding cooling nozzles in the unimpressed region are nozzle 4 under the entrance of precision rolling working roll 1, then can determine that and spray under entrance The cooling nozzles of mouth 4 are blocked, and nozzle under entrance 4 need to be overhauled.Meanwhile, observation finds that the depth of the marking occurs in a region on coating Degree is significant lower relative to the marking on periphery, and the corresponding cooling nozzles in the relatively low region of the marking depth are precision rolling working roll 1 Outlet top nozzle 3, then can determine that the jet power of outlet top nozzle 3 is not enough, and nozzle under entrance 4 need to be overhauled, the lower spray of adjustment The cooling water inflow of mouth 4.
Embodiment 2
Referring to Fig. 1 and Fig. 2, before finishing rolling step, the detection method of the finish rolling cooling nozzles provided using the present invention is detected Whether cooling nozzles can normal works.From the precision rolling working roll 1 under just being dismantled from milling train, coating uses skin of paint.To essence The surface for rolling working roll 1 is decontaminated and dried process.When the temperature of precision rolling working roll 1 is cooled to 45 DEG C, in finish rolling work The surface spraying of roller 1 is painted, and the thickness of skin of paint is controlled for 1.0mm, under the distributed areas of skin of paint and entrance top nozzle 2, entrance Nozzle 4, outlet top nozzle 3 and the jeting area under outlet during 5 normal work of nozzle on precision rolling working roll 1 are consistent.Work as coating Surface air-dry and coating generally soft condition when, precision rolling working roll 1 is assembled in milling train, start spray paint to starting The time interval for assembling precision rolling working roll 1 is 30min, and the built-up time of precision rolling working roll 1 is controlled to 8~10min.Finish rolling works After roller 1 is completed, while opening the lower nozzle 5 of nozzle 4 under entrance top nozzle 2, entrance, outlet top nozzle 3 and outlet to finish rolling The surface of working roll 1 is sprayed water, and the water of each nozzle is consistent with the water quantity holding of corresponding nozzle in finishing stands during water spray, The time control of water spray is 5 minutes.After the completion of water spray, the marking distribution situation on observation coating finds no in the presence of fan on the marking Shape face is interfered, and the corresponding cooling nozzles of the interference region are the outlet top nozzle 3 of precision rolling working roll 1 and the lower nozzle 5 of outlet, then may be used Judge the distribution angle exception of outlet top nozzle 3 and the lower nozzle 5 of outlet, outlet top nozzle 3 and the lower nozzle 5 of outlet need to be examined Repair.
One or more technical scheme provided in an embodiment of the present invention, at least possesses following beneficial effect or advantage:
First, the detection method of the precision rolling working roll cooling nozzles failure that the present invention is provided, is set on precision rolling working roll surface Coating, the distribution situation of the marking of formation is impacted by cooling water on coating, can quickly judge whether cooling nozzles occur Block and whether the distribution angle of cooling nozzles is abnormal, it is ensured that finishing rolling step stabilization is carried out.
2nd, the detection method of the precision rolling working roll cooling nozzles failure that the present invention is provided, sets on the surface of precision rolling working roll Before putting coating, the surface of precision rolling working roll is decontaminated and dried process, it is ensured that the suction between coating and precision rolling working roll Attached effect, is easy to the marking observed on coating.
3rd, the detection method of the precision rolling working roll cooling nozzles failure that the present invention is provided, sets on the surface of precision rolling working roll When putting coating, the temperature of precision rolling working roll is controlled for 0-50 DEG C, can prevent that the temperature of precision rolling working roll is too high to cause coating to solidify It is too fast.
4th, the detection method of the precision rolling working roll cooling nozzles failure that the present invention is provided, the coating on precision rolling working roll is equal Even distribution, and the thickness control of coating is 0.5-1.5mm, it is ensured that the marking on coating is high-visible, is easy to judge cooling spray Mouth whether normal work.
It should be noted last that, above specific embodiment is merely illustrative of the technical solution of the present invention and unrestricted, Although being described in detail to the present invention with reference to example, it will be understood by those within the art that, can be to the present invention Technical scheme modify or equivalent, without deviating from the spirit and scope of technical solution of the present invention, it all should cover In the middle of scope of the presently claimed invention.

Claims (10)

1. a kind of fault detection method of precision rolling working roll cooling nozzles, the cooling nozzles are included under entrance top nozzle, entrance The lower nozzle of nozzle, outlet top nozzle and outlet, it is characterised in that methods described includes:
Coating is set on the surface of the precision rolling working roll, under the region of coating covering and the entrance top nozzle, entrance Nozzle, outlet top nozzle and a pair of jeting area 1 under the outlet during nozzle normal work on the precision rolling working roll surface Should;
When the surface of the coating air-dries and the coating is in integrally soft condition, the precision rolling working roll is assembled to described In finishing mill;
The cooling nozzles are opened to the precision rolling working roll spray cooling water, the cooling water impacts formation on the coating The marking;
Distribution situation according to the marking on the coating judge the cooling nozzles whether normal work.
2. the fault detection method of precision rolling working roll cooling nozzles as claimed in claim 1, it is characterised in that described according to institute State the marking on coating distribution situation judge the cooling nozzles whether normal work, including:
If occurring unimpressed region on the coating, judge to be blocked without the corresponding cooling nozzles of imprint area;
If the relatively low region of the depth for occurring the marking on the coating, the relatively low region pair of the depth of the marking is judged The jet power of the cooling nozzles answered is not enough.
3. the fault detection method of precision rolling working roll cooling nozzles as claimed in claim 2, it is characterised in that described according to institute State the marking on coating distribution situation judge the cooling nozzles whether normal work, also include:
The marking observed on the coating is interfered with the presence or absence of sector;
If there is sector interference, the distribution angle exception of the corresponding cooling nozzles of sector interference region.
4. the fault detection method of the precision rolling working roll cooling nozzles as described in claim any one of 1-3, it is characterised in that institute The time control for stating cooling nozzles water spray is 4~5 minutes.
5. the fault detection method of the precision rolling working roll cooling nozzles as described in claim any one of 1-3, it is characterised in that Before the surface of the precision rolling working roll sets coating, the surface of the precision rolling working roll is decontaminated and dried process.
6. the fault detection method of the precision rolling working roll cooling nozzles as described in claim any one of 1-3, it is characterised in that When the surface of the precision rolling working roll sets coating, it is 0~50 DEG C to control the precision rolling working roll temperature.
7. the fault detection method of the precision rolling working roll cooling nozzles as described in claim any one of 1-3, it is characterised in that institute The thickness for stating coating is uniformly distributed.
8. the fault detection method of precision rolling working roll cooling nozzles as claimed in claim 7, it is characterised in that the coating Thickness is 0.5~1.5mm.
9. the fault detection method of precision rolling working roll cooling nozzles as claimed in claim 8, it is characterised in that the coating Thickness is 1.0mm.
10. the fault detection method of the precision rolling working roll cooling nozzles as described in claim any one of 1-3, it is characterised in that The coating is skin of paint.
CN201710013495.5A 2017-01-09 2017-01-09 Method for detecting faults of cooling nozzle of finish rolling working roll Pending CN106694569A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108180816A (en) * 2017-12-29 2018-06-19 南京钢铁股份有限公司 A kind of quick measurement quenching press gap nozzle method
CN111649923A (en) * 2020-05-29 2020-09-11 首钢京唐钢铁联合有限责任公司 Detection method and detection device for anti-stripping water header of finishing mill
CN114453438A (en) * 2022-01-06 2022-05-10 首钢京唐钢铁联合有限责任公司 Method for evaluating cooling effect of roller cooling water
US20230149996A1 (en) * 2020-04-14 2023-05-18 Abb Schweiz Ag Detection Of Faulty Cooling Units Configured To Provide Coolant To Rolling Mills

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CN102247995A (en) * 2011-05-26 2011-11-23 攀钢集团有限公司 Method for detecting and regulating cooling effect of roller and roller cooling device
CN203565495U (en) * 2013-09-18 2014-04-30 宝山钢铁股份有限公司 Gas spray nozzle quick connection device for hot rolling online detection
CN104889176A (en) * 2014-03-05 2015-09-09 上海梅山钢铁股份有限公司 Control method and control device of edge wave shape of galvanized plate in rolling process

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US4912955A (en) * 1988-12-05 1990-04-03 Norandal Usa Inc. Spray system for rolling mill
CN101648220A (en) * 2008-08-15 2010-02-17 宝山钢铁股份有限公司 Method for online detection of roll cooling
CN102172642A (en) * 2010-12-30 2011-09-07 一重集团大连设计研究院有限公司 Spray nozzle fault detection method for finely cooling device of cold rolling mill
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US20230149996A1 (en) * 2020-04-14 2023-05-18 Abb Schweiz Ag Detection Of Faulty Cooling Units Configured To Provide Coolant To Rolling Mills
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CN111649923A (en) * 2020-05-29 2020-09-11 首钢京唐钢铁联合有限责任公司 Detection method and detection device for anti-stripping water header of finishing mill
CN114453438A (en) * 2022-01-06 2022-05-10 首钢京唐钢铁联合有限责任公司 Method for evaluating cooling effect of roller cooling water

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