CN106683741B - A kind of solar cell preparation technology without net knot printing - Google Patents

A kind of solar cell preparation technology without net knot printing Download PDF

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Publication number
CN106683741B
CN106683741B CN201710054170.1A CN201710054170A CN106683741B CN 106683741 B CN106683741 B CN 106683741B CN 201710054170 A CN201710054170 A CN 201710054170A CN 106683741 B CN106683741 B CN 106683741B
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Prior art keywords
printing
solar cell
net knot
ink pad
plasticizer
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CN106683741A (en
Inventor
谢毅
张冠纶
曹韵国
常青
孙纤
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Tongwei Solar Chengdu Co Ltd
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Tongwei Solar Chengdu Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details
    • B41F15/34Screens, Frames; Holders therefor
    • B41F15/36Screens, Frames; Holders therefor flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/12Stencil printing; Silk-screen printing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/18Conductive material dispersed in non-conductive inorganic material the conductive material comprising carbon-silicon compounds, carbon or silicon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/24Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses a kind of solar cell preparation technology without net knot printing, is related to solar cell preparing technical field, and wherein positive electrode uses as follows without net knot mode of printing printing, specific print steps:(1) slurrying:It is placed in 85 DEG C of agitating device to stir 10 12 hours by the raw material of following percentage by weight and is made:Silver powder 70 75%, Graphene powder 10 15%, glass dust 2 4%, organic carrier 12 15%;(2) make a plate:Using the integrally formed planar network structure of 3D printing, printing screen plate can be obtained to bit space needing the position for printing lines to reserve printing down;(3) print:Printing screen plate made from step (2) is placed in the travel mechanism moved in parallel relative to bearing ink pad, is parallel to each other between plane where the plane and bearing ink pad where web plate, and printed using silver paste made from step (1);Printing effect of the present invention is good, solves the problems, such as that the net knot that screen cloth upper warp and woof line is formed in the prior art has a strong impact on printing slurry, causes printing broken string etc. bad.

Description

A kind of solar cell preparation technology without net knot printing
Technical field
The present invention relates to solar cell preparing technical field, more particularly to a kind of sun without net knot printing Can battery preparation technique.
Background technology
Solar cell is also known as " solar chip " or " photocell ", is a kind of photoelectricity using the sunshine direct generation of electricity Wafer, as long as the illumination that it is satisfied certain illumination conditions is arrived, moment output voltage and can have the situation in loop Lower generation electric current, physically it is being referred to as photovoltaic (Photovoltaic, being abbreviated as PV), abbreviation photovoltaic, its work original Manage to convert optical energy into electric energy using photovoltaic effect, when solar irradiation is in semiconductor P-N junction (P-N Junction), New hole-electron is formed to (V-E pair), in the presence of P-N junction electric field, hole flows to P areas by N areas, and electronics is by P areas N areas are flowed to, electric current is just formed after connecting circuit.Due to being to be converted into solar energy using the photovoltaic effect of various potential barriers The solid semiconductor device of electric energy, therefore also known as solar cell or photovoltaic cell, are the important of solar array power-supply system Component.Solar cell mainly has crystal silicon (Si) battery, III-V semi-conductor cell (GaAs, Cds/Cu2S, Cds/CdTe, Cds/InP, CdTe/Cu2Te), no machine battery, organic battery etc., wherein crystal silicon solar batteries occupy market mainstream leading position. The stock of crystal silicon solar batteries is p type single crystal silicon of the purity up to 0.999999, resistivity more than 10 Europe centimetre, bag Include the parts such as front matte, front p-n junction, front surface antireflection film, positive backplate.
Cell piece front side conductive silver paste serves collected current and conducts the effect of electric current, is weight in cell piece production cost The part wanted, the front electrode typography of existing solar cell are the silk-screen printing of mature, traditional silk printing screen Version be by screen cloth after certain pulling force stretching, be adhered on screen frame, then felt after pretreatment removes grease, impurity Optical cement is coated with, and is solidified through printing down, flushing of developing forms pattern.
On the one hand the function of screen cloth is to be used to support photoresists, form pattern;On the other hand it is the transit dose for adjusting slurry. Screen cloth is alternately to weave to form by the grenadine of latitude and longitude, and the material of grenadine is mainly by polyester fiber, nylon fiber, metal material Matter or composite etc. are formed.Screen cloth is after certain tensile elongation, or is directly bonded on screen frame and forms half tone, or by multiple Close technique and be fabricated to composite halftone.
But with the further raising that the industries such as solar energy, microelectronics are required product photoelectric transformation efficiency, industry needs The line thickness of printed pattern is attenuated, at this moment uses existing silk-screen printing technique again, its screen cloth upper warp and woof line institute shape used Into net knot will have a strong impact on printing slurry even to cause printing to break etc. by, severe patient bad.
The content of the invention
The present invention provides a kind of solar cell preparation technology without net knot printing, to solve to pass through on screen cloth in the prior art The problem of net knot that parallel is formed has a strong impact on printing slurry, causes printing broken string etc. bad.
To solve above-mentioned technical problem, the present invention uses following technical scheme:
A kind of solar cell preparation technology without net knot printing, wherein positive electrode are used without net knot mode of printing printing, Specific print steps are as follows:
(1) slurrying:By the raw material of following percentage by weight be placed in 85 DEG C of agitating device stir 10-12 hours be made: Silver powder 70-75%, Graphene powder 10-15%, glass dust 2-4%, organic carrier 12-15%;
(2) make a plate:Using the integrally formed planar network structure of 3D printing, printing down is reserved needing the position for printing lines Printing screen plate can be obtained to bit space;
(3) print:Printing screen plate made from step (2) is placed in the travel mechanism moved in parallel relative to bearing ink pad, It is parallel to each other between plane where plane and bearing ink pad where web plate, and is printed using silver paste made from step (1).
More excellent, organic carrier is by 4,4 '-dichloro diphenyl sulfone, surfactant, thixotropic agent, plasticising described in step (1) Agent is formed, and surfactant is one or both of organic siliconresin, ATBC, oleic acid, Span 85, and thixotropic agent is Ethyl cellulose, hydroxyethyl cellulose, castor oil, triglycerin acid fat or tallow acid ester, hard acid fat etc. or comprising hydroxyl or One or both of high molecular polymer of carboxyl functional group, plasticizer are ATBC or the fourth of phthalic acid two Ester, 4, the ratio between 4 '-dichloro diphenyl sulfone, surfactant, thixotropic agent, plasticizer is:8:0.2:0.2:1.6.
More excellent, travel mechanism used moves up and down or moved horizontally above bearing ink pad in step (3).
Compared with prior art, the beneficial effects of the invention are as follows:
(1) present invention uses the integrally formed planar network structure of 3D printing, the net knot no longer formed with latitude and longitude, The silver paste specially modulated is coordinated to be printed, printing effect is good, solves screen cloth upper warp and woof line institute in the prior art from root The problem of net knot of formation has a strong impact on printing slurry, causes printing broken string etc. bad;
(2) contain graphene in silver paste of the invention, add conductivity;The dosage of silver powder is reduced simultaneously, is reduced Production cost;
(3) obtained positive electrode, its plain conductor thinner closeer, battery printing opacity and electrical conduction are printed using the inventive method Performance increase, more than 21.2% has been brought up to by battery efficiency from 19.8%.
Embodiment
Application principle, effect and effect of the present invention, is explained by the way that mode is implemented as follows.
Embodiment 1
A kind of solar cell preparation technology without net knot printing, using monocrystalline silicon piece as raw material, pass sequentially through caustic corrosion cause Suede, acid cleaning go the removal of impurity, pure water to clean again, drys moisture, POCl3 diffusion, phosphorus glass removes and insulation, thermal annealing, just Positive electrode printing, positive electricity are carried out after face silicon nitride plated film, back electrode printing, back electrode drying, the printing of back of the body electric field, back of the body electric field drying The component of silver paste that pole printing uses is:Silver powder 71%, Graphene powder 12%, glass dust 2%, organic carrier 15%, it is described to have Airborne body by 4,4 '-dichloro diphenyl sulfone, surfactant, thixotropic agent, plasticizer form, surfactant be organic siliconresin, Two kinds of ATBC, thixotropic agent are ethyl cellulose, and plasticizer is ATBC, 4,4 '-dichloro diphenyl sulfone, surface Ratio between activating agent, thixotropic agent, plasticizer is:8:0.2:0.2:1.6, specific print steps are as follows:
(1) slurrying:It is placed in 85 DEG C of agitating device to stir 12 hours by silver paste raw material and is made;
(2) make a plate:Using the integrally formed planar network structure of 3D printing, printing down is reserved needing the position for printing lines Printing screen plate can be obtained to bit space;
(3) print:Printing screen plate made from step (2) is placed in travel mechanism, travel mechanism above the bearing ink pad on It is parallel to each other between plane where lower movement, plane where web plate and bearing ink pad, and is carried out using silver paste made from step (1) Printing.
The drying of progress positive electrode, sintering, battery testing sorting obtain solar cell production successively again after positive electrode printing Product.
Solar cell, battery efficiency average out to 21.4% is made in the present embodiment.
Embodiment 2
A kind of solar cell preparation technology without net knot printing, using monocrystalline silicon piece as raw material, pass sequentially through caustic corrosion cause Suede, acid cleaning go the removal of impurity, pure water to clean again, drys moisture, POCl3 diffusion, phosphorus glass removes and insulation, thermal annealing, just Positive electrode printing, positive electricity are carried out after face silicon nitride plated film, back electrode printing, back electrode drying, the printing of back of the body electric field, back of the body electric field drying The component of silver paste that pole printing uses is:Silver powder 75%, Graphene powder 10%, glass dust 3%, organic carrier 12%, it is described to have Airborne body is made up of 4,4 '-dichloro diphenyl sulfone, surfactant, thixotropic agent, plasticizer, and surfactant is the fourth of citric acid three Two kinds of ester, oleic acid, thixotropic agent are castor oil, and plasticizer is ATBC, 4,4 '-dichloro diphenyl sulfone, surfactant, touch Become agent, the ratio between plasticizer into:8:0.2:0.2:1.6, specific print steps are as follows:
(1) slurrying:It is placed in 85 DEG C of agitating device to stir 10 hours by silver paste raw material and is made;
(2) make a plate:Using the integrally formed planar network structure of 3D printing, printing down is reserved needing the position for printing lines Printing screen plate can be obtained to bit space;
(3) print:Printing screen plate made from step (2) is placed in travel mechanism, travel mechanism above the bearing ink pad on It is parallel to each other between plane where lower movement, plane where web plate and bearing ink pad, and is carried out using silver paste made from step (1) Printing.
The drying of progress positive electrode, sintering, battery testing sorting obtain solar cell production successively again after positive electrode printing Product.
Solar cell, battery efficiency average out to 21.2% is made in the present embodiment.
Embodiment 3
A kind of solar cell preparation technology without net knot printing, using monocrystalline silicon piece as raw material, pass sequentially through caustic corrosion cause Suede, acid cleaning go the removal of impurity, pure water to clean again, drys moisture, POCl3 diffusion, phosphorus glass removes and insulation, thermal annealing, just Positive electrode printing, positive electricity are carried out after face silicon nitride plated film, back electrode printing, back electrode drying, the printing of back of the body electric field, back of the body electric field drying The component of silver paste that pole printing uses is:Silver powder 71%, Graphene powder 12%, glass dust 2%, organic carrier 15%, it is described to have Airborne body is made up of 4,4 '-dichloro diphenyl sulfone, surfactant, thixotropic agent, plasticizer, and surfactant is oleic acid, thixotropic agent For ethyl cellulose, plasticizer is ATBC, 4,4 '-dichloro diphenyl sulfone, surfactant, thixotropic agent, plasticizer four Ratio between person is:8:0.2:0.2:1.6, specific print steps are as follows:
(1) slurrying:It is placed in 85 DEG C of agitating device to stir 11 hours by silver paste raw material and is made;
(2) make a plate:Using the integrally formed planar network structure of 3D printing, printing down is reserved needing the position for printing lines Printing screen plate can be obtained to bit space;
(3) print:Printing screen plate made from step (2) is placed in travel mechanism, travel mechanism above the bearing ink pad on It is parallel to each other between plane where lower movement, plane where web plate and bearing ink pad, and is carried out using silver paste made from step (1) Printing.
The drying of progress positive electrode, sintering, battery testing sorting obtain solar cell production successively again after positive electrode printing Product.
Solar cell, battery efficiency average out to 21.3% is made in the present embodiment.
Embodiment 4
A kind of solar cell preparation technology without net knot printing, using monocrystalline silicon piece as raw material, pass sequentially through caustic corrosion cause Suede, acid cleaning go the removal of impurity, pure water to clean again, drys moisture, POCl3 diffusion, phosphorus glass removes and insulation, thermal annealing, just Positive electrode printing, positive electricity are carried out after face silicon nitride plated film, back electrode printing, back electrode drying, the printing of back of the body electric field, back of the body electric field drying The component of silver paste that pole printing uses is:Silver powder 70%, Graphene powder 15%, glass dust 2%, organic carrier 13%, it is described to have Airborne body by 4,4 '-dichloro diphenyl sulfone, surfactant, thixotropic agent, plasticizer form, surfactant be organic siliconresin, Two kinds of ATBC, thixotropic agent are ethyl cellulose, and plasticizer is ATBC, 4,4 '-dichloro diphenyl sulfone, surface Ratio between activating agent, thixotropic agent, plasticizer is:8:0.2:0.2:1.6, specific print steps are as follows:
(1) slurrying:It is placed in 85 DEG C of agitating device to stir 12 hours by silver paste raw material and is made;
(2) make a plate:Using the integrally formed planar network structure of 3D printing, printing down is reserved needing the position for printing lines Printing screen plate can be obtained to bit space;
(3) print:Printing screen plate made from step (2) is placed in travel mechanism, travel mechanism above the bearing ink pad on It is parallel to each other between plane where lower movement, plane where web plate and bearing ink pad, and is carried out using silver paste made from step (1) Printing.
The drying of progress positive electrode, sintering, battery testing sorting obtain solar cell production successively again after positive electrode printing Product.
Solar cell, battery efficiency average out to 21.5% is made in the present embodiment.
Embodiment 5
A kind of solar cell preparation technology without net knot printing, using monocrystalline silicon piece as raw material, pass sequentially through caustic corrosion cause Suede, acid cleaning go the removal of impurity, pure water to clean again, drys moisture, POCl3 diffusion, phosphorus glass removes and insulation, thermal annealing, just Positive electrode printing, positive electricity are carried out after face silicon nitride plated film, back electrode printing, back electrode drying, the printing of back of the body electric field, back of the body electric field drying The component of silver paste that pole printing uses is:Silver powder 70%, Graphene powder 15%, glass dust 2%, organic carrier 13%, it is described to have Airborne body is made up of 4,4 '-dichloro diphenyl sulfone, surfactant, thixotropic agent, plasticizer, and surfactant is oleic acid, Span 85 Two kinds, thixotropic agent is hydroxyethyl cellulose, two kinds of castor oil, and plasticizer is dibutyl phthalate, 4,4 '-dichloro Ratio between sulfone, surfactant, thixotropic agent, plasticizer is:8:0.2:0.2:1.6, specific print steps are as follows:
(1) slurrying:It is placed in 85 DEG C of agitating device to stir 12 hours by silver paste raw material and is made;
(2) make a plate:Using the integrally formed planar network structure of 3D printing, printing down is reserved needing the position for printing lines Printing screen plate can be obtained to bit space;
(3) print:Printing screen plate made from step (2) is placed in travel mechanism, travel mechanism above the bearing ink pad on It is parallel to each other between plane where lower movement, plane where web plate and bearing ink pad, and is carried out using silver paste made from step (1) Printing.
The drying of progress positive electrode, sintering, battery testing sorting obtain solar cell production successively again after positive electrode printing Product.
Solar cell, battery efficiency average out to 21.4% is made in the present embodiment.
It is embodiments of the invention as described above.The present invention is not limited to the above-described embodiments, anyone should learn that The structure change made under the enlightenment of the present invention, the technical schemes that are same or similar to the present invention, each fall within this Within the protection domain of invention.

Claims (2)

1. a kind of solar cell preparation technology without net knot printing, it is characterised in that wherein positive electrode is used without net knot printing Mode is printed, and specific print steps are as follows:
(1)Slurrying:By the raw material of following percentage by weight be placed in 85 DEG C of agitating device stir 10-12 hours be made:Silver powder 70-75%, Graphene powder 10-15%, glass dust 2-4%, organic carrier 12-15%;
(2)Plate-making:Using the integrally formed planar network structure of 3D printing, printing down contraposition is reserved needing the position for printing lines Space can obtain printing screen plate;
(3)Printing:By step(2)Obtained printing screen plate is placed in the travel mechanism moved in parallel relative to bearing ink pad, half tone It is parallel to each other between plane where the plane and bearing ink pad at place, and uses step(1)Obtained silver paste is printed;
Step(1)Described in organic carrier by 4,4 '-dichloro diphenyl sulfone, surfactant, thixotropic agent, plasticizer form, surface Activating agent is organic siliconresin, ATBC, oleic acid, one or both of Span 85, thixotropic agent be ethyl cellulose, Hydroxyethyl cellulose, castor oil, triglycerin acid fat or tallow acid ester, hard acid fat etc. or comprising hydroxyl or carboxyl functional group One or both of high molecular polymer, plasticizer are ATBC or dibutyl phthalate, 4,4 '-dichloro two Part by weight between benzene sulfone, surfactant, thixotropic agent, plasticizer is:8:0.2:0.2:1.6.
A kind of 2. solar cell preparation technology without net knot printing as claimed in claim 1, it is characterised in that step(3) In used travel mechanism move up and down or move horizontally above bearing ink pad.
CN201710054170.1A 2017-01-22 2017-01-22 A kind of solar cell preparation technology without net knot printing Active CN106683741B (en)

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CN107316673A (en) * 2017-05-08 2017-11-03 江苏东昇光伏科技有限公司 A kind of solar cell front side silver paste and preparation method thereof
CN108773219A (en) * 2018-04-18 2018-11-09 中建材浚鑫科技有限公司 A kind of Novel mesh-free knot screen printing process
CN109300572A (en) * 2018-09-26 2019-02-01 福建工程学院 The vehicle glass de-fog electrocondution slurry and preparation method of nano silver doped graphene
CN114055973B (en) * 2021-09-29 2023-04-21 浙江得沃科技有限公司 Method for manufacturing knotless screen printing plate capable of prolonging service life of screen printing plate

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CN105845198B (en) * 2016-05-16 2017-09-12 南通天盛新能源股份有限公司 Solar cell front side silver paste of doping vario-property graphene and preparation method thereof
CN205767987U (en) * 2016-05-23 2016-12-07 赫日光电(苏州)有限公司 A kind of integrated without net knot composite halftone
CN106128553A (en) * 2016-09-23 2016-11-16 苏州柏特瑞新材料有限公司 A kind of high-performance Pb-free crystal silicon solar batteries back electrode silver slurry and preparation method thereof

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