CN106682708A - High-temperature kiln product sorting and tracing method and system based on two-dimensional code nameplates - Google Patents
High-temperature kiln product sorting and tracing method and system based on two-dimensional code nameplates Download PDFInfo
- Publication number
- CN106682708A CN106682708A CN201611225635.7A CN201611225635A CN106682708A CN 106682708 A CN106682708 A CN 106682708A CN 201611225635 A CN201611225635 A CN 201611225635A CN 106682708 A CN106682708 A CN 106682708A
- Authority
- CN
- China
- Prior art keywords
- quick response
- response code
- product
- nameplate
- temperature kiln
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 30
- 239000000758 substrate Substances 0.000 claims abstract description 17
- 230000004044 response Effects 0.000 claims description 97
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 27
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 239000000049 pigment Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 239000000919 ceramic Substances 0.000 claims description 10
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 9
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000010304 firing Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000004075 alteration Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007774 longterm Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- 241000322338 Loeseliastrum Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/003—Destination control; Electro-mechanical or electro- magnetic delay memories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention relates to a high-temperature kiln product sorting and tracing method and system based on two-dimensional code nameplates. By the provided method and system, high-temperature kiln products can be automatically sorted and traced. According to the technical scheme, the high-temperature kiln product sorting and tracing method based on the two-dimensional code nameplates comprises the following steps: (1) associating products with the two-dimensional nameplates; (2) placing the two-dimensional nameplates on the products, and enabling the two-dimensional nameplates and the products to move forwards along an assembly line; (3) arranging two-dimensional recognizing devices on a sorting opening of the assembly line, sorting the products, and feeding the products into a high-temperature kiln for firing; and (4) finding out the associated products, and tracing the products in batches. The sorting and tracing system comprises a computer, the two-dimensional nameplates, at least one first two-dimensional code recognizing device and a plurality of second two-dimensional code recognizing device. Each two-dimensional code nameplate for sorting and tracing of products of the high-temperature kiln comprises a substrate, a code tagging region is arranged in the middle of a top surface of each substrate, and a two-dimensional code is arranged in each code tagging region.
Description
Technical field
The present invention relates to traceability system technical field, specifically one kind base under the high temperature kiln mixed production line condition of production
Batch sorting, retroactive method in Quick Response Code nameplate and batch sorting, the traceability system based on Quick Response Code nameplate.
Background technology
High temperature kiln streamline is generally used for firing magnetic device (such as magnetic core, magnet ring), ceramics product, small in multi items
Under the production model of batch, there is the production requirement that product batches are reviewed, that is, need to be believed according to batch when producing and completing
Breath traces back to the information such as people, machine, material, method, the ring when preceding working procedure is processed.
At present in this more complicated production environment, there is certain difficulty, main cause in product back-tracing link
It is as follows：
1st, as shown in figure 1, production is by the way of mixed production line, i.e., by the thing between upper and lower operation board
Material is transmitted using streamline and existed between streamline to intersect；
2nd, there is high temperature kiln in operation, internal temperature reaches more than 1200 DEG C, and the semi-products of preceding working procedure output are present
Different temperature requirement, it is therefore desirable to which (for example the product needed of board 1, board 3 enters kiln 1, board to enter different kilns
2nd, the product needed of board 4 enters kiln 2).
Under above-mentioned production environment, the batch of product is reviewed to be needed to solve following two problems：1) product needed is being intersected
Mouth is accurately sorted, to properly enter specified kiln；2) after product kiln discharge, batch identification still needs clearly may be used
See, reviewed to carry out batch.
Realize that the means that batch in this case is reviewed are mainly on the market：
1st, a high temperature resistant nameplate that can identify batch is placed during streamline on product；Because common code-spraying equipment
The pigment of use is extremely difficult to this temperature, and corresponding coloured mark can disappear going out in kiln, cause tracing information to interrupt, because
Mark on this nameplate is usually the form at quarter number；
2nd, because mark and nameplate produced by quarter number do not exist aberration in itself, therefore cannot be by recognizing that nameplate number is carried out
Sorting, can only be in sorting mouth by recognizing the shape of product, it is determined that needing the kiln for entering；
3rd, identified by hand-kept nameplate after kiln discharge, it is same because produced by quarter number to record corresponding batch number
Mark and nameplate do not exist aberration in itself, therefore cannot be by scanning record；
It is above-mentioned review means defect be：1) because being sorted by shape of product, when batch granularity is very thin (such as not
Criticized with press is different), it is impossible to realize being sorted by batch；2) due to needing to be compared with java standard library, therefore have to shape of product
Readily identified requirement, and product type can not be excessive, versatility is very poor；3) record efficiency is low after kiln discharge, easily error.
The content of the invention
The technical problem to be solved in the present invention is to overcome the shortcomings of above-mentioned background technology, there is provided one kind is based on Quick Response Code nameplate
High temperature kiln product selecting, retroactive method and system, the automatic sorting of high temperature kiln product can be completed and reviewed, also have
There is the characteristics of operation and maintenance is convenient, reliability is high, result is accurate.
The technical solution adopted by the present invention is：
High temperature kiln product selecting, retroactive method based on Quick Response Code nameplate, it is characterised in that the method includes following step
Suddenly：
1) each product batches information is associated with corresponding Quick Response Code nameplate in the DBM of computer；
2) in the exit of board, Quick Response Code nameplate is placed on product by manually or mechanically hand, with product edge
Streamline advance；
3) sorting mouthful in streamline sets two-dimension code recognition device, identify Quick Response Code on each Quick Response Code nameplate and on
Computer is reached, computer finds associated product batches information control separator according to Quick Response Code from DBM
Structure is sorted to product, and the high temperature kiln that product feeding is specified is fired；
4) fire after terminating, the streamline that product is exported from high temperature kiln is sent out, and dress is recognized by the Quick Response Code on streamline
Put and identify the Quick Response Code on each Quick Response Code nameplate and be uploaded to computer, computer is looked into according to Quick Response Code from DBM
Associated product batches information is found, realizes that batch is reviewed.
Preferably, the Quick Response Code on the Quick Response Code nameplate uses DM yards.
Preferably, the Quick Response Code nameplate includes a substrate made by aluminium oxide ceramics or zirconium oxide, substrate
Top surface middle part has an endowed area to lower recess, and the Quick Response Code is provided with endowed area.
Preferably, the Quick Response Code is using in the endowed endowed area to substrate by the way of water transfer.
Preferably, the pigment that the Quick Response Code is used is cobalt black pigment high.
Preferably, the product batches information includes batch-kiln relation and people, machine, material, method, ring information.
Another technical scheme of the invention is：
High temperature kiln product selecting, traceability system based on Quick Response Code nameplate, it is characterised in that：Including as control centre
And computer, at least the one of some Quick Response Code nameplate and computer connections with different Quick Response Codes with DBM
An individual two-dimension code recognition device and several No. two two-dimension code recognition devices；A number two-dimension code recognition device is arranged on
The sorting mouthful of high temperature kiln production line, Quick Response Code nameplate is placed on product, a two-dimension code recognition device identification Quick Response Code inscription
The information of board is simultaneously transmitted to computer, and computer controls sorting mechanism to sort product according to scanning information, described No. two
Two-dimension code recognition device is arranged on the streamline of high temperature kiln outlet, for recognizing the Quick Response Code nameplate on product so as to realize
Product back-tracing.
Another technical scheme of the invention is：
It is a kind of for high temperature kiln product selecting, the Quick Response Code nameplate reviewed, it is characterised in that：The Quick Response Code nameplate bag
A substrate made by aluminium oxide ceramics or zirconium oxide is included, the top surface middle part of substrate has an endowed area to lower recess,
The Quick Response Code that cobalt black pigment high makes is provided with endowed area.
The beneficial effects of the invention are as follows：1) nameplate carrier mainly using two kinds of materials of aluminium oxide ceramics or zirconium oxide (for
Product chemical property is relatively stablized, it is not easy to situation about being reacted with other materials, using aluminium oxide ceramics, for product chemistry
Performance is not sufficiently stable, situation about easily being reacted with other materials, using zirconium oxide plate), both the above material can meet
Reusability is indeformable, non-brittle under 1350 DEG C of kiln environment, and service life is high, and long-term use will not substantially change colour, can
There is obvious aberration to keep carrier and code for a long time, it is easy to scan；2) using water transfer by the way of carry out it is endowed, according to market water
Transfer price a, water transfers cost less than 0.1 yuan, has greatly saved cost；3) in water transfer printing process, Quick Response Code is using most
The cobalt black pigment high of high-temperature resistant, meets 1350 DEG C of kiln temperature, and long-term use pigment will not volatilize, spread, becoming paste, can
Clear identification；4) Quick Response Code uses process level DM yards, can remain to accurate scanning in the case of Quick Response Code destruction 60%, reliable
Property is high；5) Quick Response Code nameplate inside Fu Ma areas depression, surrounding edge is raised, and the depression of finger, protects when projection length is higher than crawl
Card finger does not touch internal endowed area, is prevented effectively from and is stained Quick Response Code；6) due to that can realize per one Quick Response Code of a collection of product
Nameplate, must be by recognizing that article is realized being sorted into kiln compared to originally, it is possible to achieve the different sortings of any identical product will
Ask (according to batch)；7) because the identification technology of Quick Response Code is mature technology, the shape need of identification product can be thoroughly broken away from,
Type requirements；8) existing information, automatic technology means are combined, it is possible to achieve automatically scanning, automatic record after kiln discharge, greatly
It is big to reduce manual time.
Brief description of the drawings
Fig. 1 is the production procedure schematic diagram of existing high temperature kiln mixed production line.
Fig. 2 is the schematic diagram of system of the present invention.
Fig. 3 is the main structure diagram of Quick Response Code nameplate.
Fig. 4 is the overlooking the structure diagram of Quick Response Code nameplate.
Specific embodiment
The invention will be further described below, but the invention is not limited in following examples.
As shown in Fig. 2 high temperature kiln product selecting, retroactive method based on Quick Response Code nameplate of the present invention, the party
Method is comprised the following steps：
1) computer is manually operated, by each product batches information and corresponding two in the DBM of computer 3
Dimension code nameplate 1 is associated；Product batches information generally comprises batch-information such as kiln relation and people, machine, material, method, ring, can be with
Determined according to enterprise's Production requirement；
2) in the exit of board, Quick Response Code nameplate is placed on product by manually or mechanically hand, with product edge
Streamline advance；Usually a collection of product is put on pallet or bracket, as streamline advances；
3) sorting mouthful in streamline sets at least one two-dimension code recognition device, identifies under control of the computer each
Quick Response Code on Quick Response Code nameplate is simultaneously uploaded to computer, and computer finds from DBM associated according to Quick Response Code
Product batches information control sorting mechanism (existing mechanism) to sort product, product is specified by streamline feeding
High temperature kiln is fired；
4) fire after terminating, the streamline that product is exported from high temperature kiln is sent out, and dress is recognized by the Quick Response Code on streamline
Put and identify the Quick Response Code on each Quick Response Code nameplate and be uploaded to computer, computer is looked into according to Quick Response Code from DBM
Associated product batches information is found, realizes that batch is reviewed.
Usually, after product is realized reviewing, computer prints corresponding batch information, Quick Response Code inscription in the packaging of product
Board takes out from product, returns to and reused at board.When reusing, the corresponding batch information of Quick Response Code nameplate can be artificial
Reset in a computer.
The Quick Response Code nameplate includes a substrate 1-1 made by aluminium oxide ceramics or zirconium oxide (for product chemistry
Performance is relatively stablized, it is not easy to situation about being reacted with other materials, inadequate for product chemical property using aluminium oxide ceramics
Stabilization, situation about easily being reacted with other materials, using zirconium oxide plate), the top surface middle part of substrate has one to lower recess
Endowed area 1-2, be provided with Quick Response Code in endowed area.The Quick Response Code endowed endowed area to substrate by the way of water transfer
It is interior.In water transfer process, the pigment that the Quick Response Code on calico paper is used is cobalt black pigment high, and Quick Response Code uses DM yards, afterwards
It is transferred in endowed area by water transfer printing technique, drying can obtain Quick Response Code nameplate.The length and width size of Quick Response Code nameplate is recommended
In 40*40mm, 2~5mm of thickness, endowed head of district's size wide is recommended in 30*30mm, and depth is in 1~3mm.Finger is in crawl two dimension
During code, that typically catch is the raised frame 1-3 of endowed area's surrounding, it is ensured that finger does not touch internal endowed area, effectively keeps away
Exempt to be stained Quick Response Code.
The above method use sorting, traceability system include as control centre and the computer with DBM 3,
It is some with different Quick Response Codes Quick Response Code nameplates 1 and computer connection a No. at least one two-dimension code recognition device 2-1 with
And several No. two two-dimension code recognition device 2-2.A number two-dimension code recognition device is arranged on dividing for high temperature kiln production line
Mouth, Quick Response Code nameplate is selected to be placed on product, an information for two-dimension code recognition device identification Quick Response Code nameplate is simultaneously transmitted to meter
Calculation machine, computer controls sorting mechanism to sort product according to scanning information, and No. two two-dimension code recognition devices are set
On the streamline of high temperature kiln outlet, for recognizing the Quick Response Code nameplate on product so as to realize product back-tracing.
Finally it should be noted that listed above is only specific embodiment of the invention.It is clear that the invention is not restricted to
Above example, can also there is many variations.One of ordinary skill in the art can directly lead from present disclosure
The all deformations for going out or associating, are considered as protection scope of the present invention.
Claims (10)
1. high temperature kiln product selecting, the retroactive method of Quick Response Code nameplate are based on, it is characterised in that the method is comprised the following steps：
(1) each product batches information is associated with corresponding Quick Response Code nameplate (1) in the DBM of computer (3)；
(2) in the exit of board, Quick Response Code nameplate is placed on product by manually or mechanically hand, with product along stream
Waterline advances；
(3) sorting mouthful in streamline sets two-dimension code recognition device, identifies the Quick Response Code on each Quick Response Code nameplate and uploads
To computer, computer finds associated product batches information according to Quick Response Code from DBM, controls separator
Structure is sorted to product, and the high temperature kiln that product feeding is specified is fired；
(4) fire after terminating, the streamline that product is exported from high temperature kiln is sent out, and is known by the two-dimension code recognition device on streamline
The Quick Response Code that does not go out on each Quick Response Code nameplate is simultaneously uploaded to computer, and computer finds according to Quick Response Code from DBM
Associated product batches information, realizes that batch is reviewed.
2. high temperature kiln product selecting, retroactive method based on Quick Response Code nameplate according to claim 1, its feature exist
In：Quick Response Code on the Quick Response Code nameplate uses DM yards.
3. high temperature kiln product selecting, retroactive method based on Quick Response Code nameplate according to claim 1 and 2, its feature
It is：The Quick Response Code nameplate includes a substrate (1-1) made by aluminium oxide ceramics or zirconium oxide, the top surface middle part of substrate
With an endowed area (1-2) to lower recess, the Quick Response Code is provided with endowed area.
4. high temperature kiln product selecting, retroactive method based on Quick Response Code nameplate according to claim 3, its feature exist
In：The Quick Response Code is using in the endowed endowed area to substrate by the way of water transfer.
5. high temperature kiln product selecting, retroactive method based on Quick Response Code nameplate according to claim 1, its feature exist
In：The pigment that the Quick Response Code is used is cobalt black pigment high.
6. high temperature kiln product selecting, retroactive method based on Quick Response Code nameplate according to claim 1, its feature exist
In：The product batches information includes batch-kiln relation and people, machine, material, method, ring information.
7. high temperature kiln product selecting, the traceability system of Quick Response Code nameplate are based on, it is characterised in that：Including as control centre and
Computer (3) with DBM, some Quick Response Code nameplate (1) and computer connections with different Quick Response Codes are extremely
Few a two-dimension code recognition device (2-1) and several No. two two-dimension code recognition devices (2-2)；A number Quick Response Code
Identifying device is arranged on the sorting mouthful of high temperature kiln production line, and Quick Response Code nameplate is placed on product, a Quick Response Code identification dress
Put the information of identification Quick Response Code nameplate and transmit to computer, computer is carried out according to scanning information control sorting mechanism to product
Sorting, No. two two-dimension code recognition devices are arranged on the streamline of high temperature kiln outlet, for recognizing the two dimension on product
Code nameplate is so as to realize product back-tracing.
8. high temperature kiln product selecting, traceability system based on Quick Response Code nameplate according to claim 7, its feature exist
In：The Quick Response Code nameplate includes a substrate made by aluminium oxide ceramics or zirconium oxide, and the top surface middle part of substrate has one
The individual endowed area to lower recess, is provided with the Quick Response Code in endowed area.
9. high temperature kiln product selecting, the traceability system based on Quick Response Code nameplate according to claim 7 or 8, its feature
It is：The Quick Response Code uses DM yards that cobalt black pigment high makes.
10. a kind of for high temperature kiln product selecting, the Quick Response Code nameplate reviewed, it is characterised in that：The Quick Response Code nameplate bag
A substrate made by aluminium oxide ceramics or zirconium oxide is included, the top surface middle part of substrate has an endowed area to lower recess,
The Quick Response Code that cobalt black pigment high makes is provided with endowed area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611225635.7A CN106682708A (en) | 2016-12-27 | 2016-12-27 | High-temperature kiln product sorting and tracing method and system based on two-dimensional code nameplates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611225635.7A CN106682708A (en) | 2016-12-27 | 2016-12-27 | High-temperature kiln product sorting and tracing method and system based on two-dimensional code nameplates |
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| Publication Number | Publication Date |
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| CN106682708A true CN106682708A (en) | 2017-05-17 |
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ID=58871636
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611225635.7A Pending CN106682708A (en) | 2016-12-27 | 2016-12-27 | High-temperature kiln product sorting and tracing method and system based on two-dimensional code nameplates |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107480873A (en) * | 2017-08-01 | 2017-12-15 | 惠科股份有限公司 | Production management method and system |
| CN112116043A (en) * | 2020-09-21 | 2020-12-22 | 中材江西电瓷电气有限公司 | Porcelain insulator information tracing management method based on high-temperature-resistant two-dimensional code |
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| CN206451207U (en) * | 2016-12-27 | 2017-08-29 | 浙江恩大施福软件科技有限公司 | High temperature kiln product selecting, traceability system and Quick Response Code nameplate based on Quick Response Code nameplate |
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| JPH09230792A (en) * | 1996-02-22 | 1997-09-05 | Hitachi Metals Ltd | Individual body identifying implement for heat resistant vessel and its mounting method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107480873A (en) * | 2017-08-01 | 2017-12-15 | 惠科股份有限公司 | Production management method and system |
| WO2019024622A1 (en) * | 2017-08-01 | 2019-02-07 | 惠科股份有限公司 | Production management method and system |
| CN107480873B (en) * | 2017-08-01 | 2021-04-16 | 惠科股份有限公司 | Production management method and system |
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| CN112116043A (en) * | 2020-09-21 | 2020-12-22 | 中材江西电瓷电气有限公司 | Porcelain insulator information tracing management method based on high-temperature-resistant two-dimensional code |
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Application publication date: 20170517 |