CN106680328A - Gas sensor array and manufacturing method thereof - Google Patents

Gas sensor array and manufacturing method thereof Download PDF

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Publication number
CN106680328A
CN106680328A CN201710004842.8A CN201710004842A CN106680328A CN 106680328 A CN106680328 A CN 106680328A CN 201710004842 A CN201710004842 A CN 201710004842A CN 106680328 A CN106680328 A CN 106680328A
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China
Prior art keywords
gas sensor
film
graphene
substrate
array
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CN201710004842.8A
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Chinese (zh)
Inventor
董瑛
杨拓宇
王晓浩
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Shenzhen Graduate School Tsinghua University
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Shenzhen Graduate School Tsinghua University
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Priority to CN201710004842.8A priority Critical patent/CN106680328A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81BMICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
    • B81B7/00Microstructural systems; Auxiliary parts of microstructural devices or systems
    • B81B7/02Microstructural systems; Auxiliary parts of microstructural devices or systems containing distinct electrical or optical devices of particular relevance for their function, e.g. microelectro-mechanical systems [MEMS]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C1/00Manufacture or treatment of devices or systems in or on a substrate
    • B81C1/00015Manufacture or treatment of devices or systems in or on a substrate for manufacturing microsystems
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid

Abstract

The invention discloses a gas sensor array and a manufacturing method thereof. The gas sensor array comprises a substrate and a group of resistive gas sensors formed on the substrate, wherein each gas sensor in the array comprises a gas sensing resistor formed by a graphic graphene film on the substrate and a polymer film with which the graphene film is covered; the substrate is provided with a graphic metal electrode array; the metal electrode array constructs a conductive lead for each gas sensing resistor; the film type and/or film thickness of the polymer film of each gas sensor is different. By adopting the gas sensor array, the sensitivity and selectivity of the gas sensors can be improved remarkably during detection of the presence of ppb-level VOCs (Volatile Organic Compounds).

Description

A kind of gas sensor array and preparation method thereof
Technical field
The present invention relates to a kind of gas sensor array and preparation method thereof.
Background technology
The application demand of gas detection is increasing, either in environment gas pollutant detection, or for disease The expiratory air detection of analysis, is required for the compact portable and easy-to-use high sensitivity gas sensor for using.Especially expiratory air inspection Survey, wherein it is extremely low as the concentration of the volatile organic matter (VOC) of person health status bionidicator, generally at ppb grades. And multigroup component is disturbed each other, sensitivity and selectivity to gas sensor are proposed requirement very high.
It is semiconductor resistance-type sensor using gas sensor the most ripe, generally using metal oxide as gas Quick material, can realize quick response, the highly sensitive measurement to specific gas.This type sensor also is adapted for using MEMS skills Art, can manufacture subminiature gas sensor with inexpensive high-volume.But its operating temperature is at 200~600 DEG C, one need to be included Heater is heated to it so that the power consumption of sensor is larger, and increased potential safety hazard, unstable at high temperature or easy change The polymeric material of property can not be used.
Graphene is that one kind is with sp by carbon atom2Hybridized orbit composition hexangle type is in the flat film of honeycomb lattice, only There is a two-dimensional material for carbon atom thickness.The thermal conductivity factor of Graphene is up to 5300W/mK, higher than CNT and Buddha's warrior attendant Stone, its electron mobility is more than 15000cm under normal temperature2/ Vs, but it is higher than CNT or silicon crystal, and resistivity about 10-6 Ω cm, it is lower than copper or silver, it is the minimum material of current world resistivity.When gas molecule absorption is in graphenic surface, The work function of Graphene can be changed, the electrical property of Graphene is influenceed.Therefore Graphene can be used as high sensitivity gas sensor Sensitive material.
Expiratory air detection often selects various biomarkers, therefore needs to distinguish various VOCs, and it is corresponding to determine its Concentration.Measurement also will unavoidably face interfering for various VOCs and steam.Generally, this is accomplished by multiple selectivity difference Different gas sensor forming array, and binding pattern knows the method for distinguishing various gases of differentiation.
Polymer is different to the selectivity of different VOCs, and this is tested in the gas sensor of mass sensitive Card.The difference of variety classes VOCs solubility in the polymer, the difference of diffusion velocity, after causing to cover polymer film The difference in response alienation of gas sensor, strengthens its selectivity to VOCs.
The content of the invention
It is a primary object of the present invention to overcome the deficiencies in the prior art, there is provided a kind of gas sensor array and its preparation Method, solves the problems, such as that the sensitivity that existing gas sensor exists when ppb grades of VOCs is detected is inadequate with selectivity.
To achieve the above object, the present invention uses following technical scheme:
A kind of gas sensor array, including substrate and formation one group of resistance-type gas sensor on the substrate, Each gas sensor in array includes the air-sensitive electricity formed by the patterned graphene film for setting on the substrate The thin polymer film on the graphene film is hindered and be covered in, there is patterned metal electrode array, institute in the substrate The conductive lead wire that metal electrode array constitutes each gas sensitization resistance is stated, wherein the thin polymer film of each gas sensor is thin Film species and/or film thickness are different.
Further:
The graphene film is single-layer graphene or multi-layer graphene.
The thin polymer film of each gas sensor is polyvinyl alcohol (PVA), polyvinylpyrrolidone (PVP), poly- methyl Methyl acrylate (PMMA), polyethylene glycol (PEG), polypyrrole (PPy), dimethyl silicone polymer (PDMS), polystyrene (PS), Any one or more in polyurethane (PU), Type B epoxy resin (AEB), R types epoxy resin (AER).
The polymer film thickness is not more than 10 microns.
The metal electrode is interdigital electrode or screw type electrode, and electrode material is gold, silver, platinum or aluminium.
A kind of preparation method for preparing described gas sensor array, comprises the following steps:
(1) patterned metal electrode array is processed in substrate, the conduction as each resistance-type gas sensor Lead;
(2) graphene film is transferred in substrate, and makes graphene film graphical, form each air-sensitive in array Resistance;
(3) thin polymer film, the wherein film of the thin polymer film of each gas sensor are covered on graphene film Species and/or film thickness are different.
Further:
In step (1), patterned metal electrode battle array is processed in substrate by lithography stripping (lift-off) technique Row.
In step (2), prepare graphene film and be then transferred in substrate by chemical vapor deposition (CVD) technique, and lead to Crossing plasma etching makes the Graphene in substrate graphical.
In step (2), graphene film is formed on Copper Foil by chemical vapor deposition, in spin coating on graphene film One layer of PMMA, then will be covered with graphene film and PMMA films Copper Foil be put into suitable corrosive liquid in erode Copper Foil, Obtain swimming in the PMMA/ graphene films of solution surface, take out PMMA/ graphene films, after cleaning, paste substrate, then Removal PMMA is dissolved with organic solvent.
In step (3), polymer is printed upon on the graphene film of each gas sensor by InkJet printing processes, The polymer of different sensors printing is different, and printing times are not more than 20 times, and the solvent in printed material is evaporated after drying, and obtains To thin polymer film.
Beneficial effects of the present invention:
The invention provides a kind of Graphene and composite membrane of polymer gas sensor array and preparation method thereof, the gas Sensor array can the species containing target VOCs and concentration level in gas at normal temperatures, response resume speed is fast and sensitivity Height, can produce in enormous quantities on existing Process ba- sis, and size is small, and measuring circuit is simple, can be loaded with the micro- of algorithm for pattern recognition Processor constitutes electric nasus system, has a good application prospect.
Compared to the prior art, advantages of the present invention includes:
(1) two-dimension plane structure of Graphene makes it have great specific surface area, can accommodate substantial amounts of gas molecule and inhale It is attached to graphenic surface.Graphene possesses the characteristic of low electrical noise simultaneously.Graphene can assign gas sensing as sensitive material The high sensitivity of device.
(2) because of the state of its strand, the difference of side chain functional group has different dissolvings to polymer to gas with various molecule Degree.Gas with various adsorption rate on polymer, infiltration rate in the polymer can all show otherness, this otherness Assign gas sensor selectivity.
(3) processed based on MEMS technology, compact gas sensor array can be produced under small yardstick, be more suitable for Detected in the gas of extremely low concentration, and sensor array can be integrated on a chips with peripheral circuit, sensor signal is easy to Extract measurement.Large-scale gas sensor array processing is also possibly realized.
(4) inkjet printing mode can be realized implementing the sensitive layer of each sensor in array differentiation processing, print material The species and print thickness of material are all adjustable.
Brief description of the drawings
Fig. 1 is the spiral Graphene/polymer film resistive gas sensor array schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the interdigital Graphene/polymer film resistive gas sensor array schematic diagram of the embodiment of the present invention 2;
Fig. 3 is the sensor sensing area schematic of the embodiment of the present invention.
Description of reference numerals:
1 is sensor lead bond pad, and 2 is electrode leads to client, and 3 is sensor sensing region, and 3-1 is Graphene, and 3-2 is Thin polymer film.
Specific embodiment
Embodiments of the present invention are elaborated below.It is emphasized that what the description below was merely exemplary, Rather than in order to limit the scope of the present invention and its application.
Refering to Fig. 1 to Fig. 3, in one embodiment, a kind of gas sensor array, including substrate and it is formed in the base One group of resistance-type gas sensor on bottom, each gas sensor in array is included by setting figure on the substrate The gas sensing resistance that the graphene film 3-1 of change is formed and the thin polymer film 3-2 being covered on the graphene film 3-1, institute Stating has patterned metal electrode array in substrate, the conduction that the metal electrode array constitutes each gas sensitization resistance is drawn The film species and/or film thickness of the thin polymer film 3-2 of line, wherein each gas sensor are different.
This MEMS gas sensor arrays can be extremely low as the induction element of Electronic Nose, the identification of binding pattern recognizer The VOCs of concentration, with sensitivity it is high, to there is cross selectivity, easy to process, volume to various VOCs small, it is easy to it is integrated The advantages of.
In a variety of embodiments, the graphene film 3-1 can be single-layer graphene or multi-layer graphene.
In a variety of embodiments, the thin polymer film 3-2 of each gas sensor is polyvinyl alcohol (PVA), gathers Vinylpyrrolidone (PVP), polymethyl methacrylate (PMMA), polyethylene glycol (PEG), polypyrrole (PPy), poly dimethyl silicon Any in oxygen alkane (PDMS), polystyrene (PS), polyurethane (PU), Type B epoxy resin (AEB), R types epoxy resin (AER) Plant or various.
In a preferred embodiment, the thin polymer film 3-2 thickness is not more than 10 microns.
In a preferred embodiment, the metal electrode be interdigital electrode or screw type electrode, electrode material for gold, Silver, platinum or aluminium.
In another embodiment, a kind of preparation method for preparing described gas sensor array is comprised the following steps:
(1) patterned metal electrode array is processed in substrate, the conduction as each resistance-type gas sensor Lead;
(2) graphene film is transferred in substrate, and makes graphene film graphical, form each air-sensitive in array Resistance;
(3) thin polymer film, the wherein film of the thin polymer film of each gas sensor are covered on graphene film Species and/or film thickness are different.
In a preferred embodiment, in step (1), processed in substrate by lithography stripping (l ift-off) technique Patterned metal electrode array.
In a preferred embodiment, in step (2), graphene film is prepared again by chemical vapor deposition (CVD) technique It is transferred in substrate, and makes the Graphene in substrate graphical by plasma etching.
In a more preferred embodiment, in step (2), graphene film is formed on Copper Foil by chemical vapor deposition, The spin coating last layer PMMA on graphene film, the Copper Foil that then will be covered with graphene film and PMMA films is put into suitably Copper Foil is eroded in corrosive liquid, obtains swimming in the PMMA/ graphene films of solution surface, take out PMMA/ graphene films, clearly After washing, substrate is pasted, then removal PMMA is dissolved with organic solvent.
In a preferred embodiment, in step (3), polymer is printed upon each gas sensing by InkJet printing processes On the graphene film of device, the polymer of different sensors printing is different, and printing times are not more than 20 times, and printing material is made after drying Solvent evaporation in material, obtains thin polymer film.
In a kind of specific embodiment, a kind of preparation method of gas sensor array comprises the following steps:
(1) patterned metal electrode array is processed in substrate by photoetching lift-off techniques, constitutes each gas The conductive lead wire of body sensitive resistance.Metal electrode can be made interdigital, spiral, to increase the signal to noise ratio of sensor as far as possible. The metal that electrode is used can make gold, silver, platinum and aluminium.
(2) Graphene is prepared by chemical vapor deposition (CVD) technique, is transferred in substrate, and use plasma etching Make Graphene graphical, form each gas sensing resistance in array.The chemical vapor deposition of Graphene is carried out on Copper Foil, The transfer of Graphene uses polymethyl methacrylate (PMMA) as transfer medium.The spin coating last layer PMMA on Graphene, Then the Copper Foil that Graphene and PMMA will be covered is put into suitable corrosive liquid, erodes copper, obtains swimming in solution surface PMMA/ graphene films.PMMA/ graphene films are taken out, after cleaning, target substrate is pasted, then dissolved with organic solvent Removal PMMA.Before using plasma etching Graphene, sensitizing range is protected with photoresist, the figure of Graphene is realized with this Change.
(3) different types of polymer is printed upon on each sensor sensing region by InkJet printing processes, is dried, Obtain thin polymer film.The ink that will dissolve variety classes polymer by InkJet printing processes utilizes printing of inkjet printer On the sensitizing range of each sensor, the polymer of different sensors printing is different.Printing times are not more than 20 times, printing time Number is more, and the thin polymer film for printing is also thicker.After printing, dried in the baking oven being put into, evaporate the solvent in film. The polymer of printing can be polyvinyl alcohol (PVA), polyvinylpyrrolidone (PVP), polymethyl methacrylate (PMMA), poly- Ethylene glycol (PEG), polypyrrole (PPy), dimethyl silicone polymer (PDMS) etc..
The specific embodiment of the invention is further described below in conjunction with accompanying drawing and example.As shown in Figure 1, Figure 2, Figure 3 shows, Metal electrode in substrate includes sensor lead bond pad 1 and electrode leads to client 2, the sensor sensing region of gas sensor 3 signal is drawn by electrode leads to client 2, and sensor sensing region 3 includes graphene film 3-1 and thin polymer film 3-2.It is all Structure is all arranged in the substrate of insulation.
Example 1
Substrate is oxidized silicon chip, and metal electrode uses screw type aluminium electrode, and its structural representation is as shown in Figure 1.Pass through Photoetching lift-off techniques process screw type electrode array in substrate, constitute the conductive lead wire of each gas sensitization resistance; Graphene is prepared by chemical vapor deposition (CVD) technique, is transferred on electrode, and make Graphene figure with plasma etching Change, form each gas sensing resistance in array;Different types of polymer is printed upon into each by InkJet printing processes to sense On device sensitizing range, dry, form one layer of polymeric film.
Example 2
Substrate is oxidized silicon chip, and metal electrode uses the aluminium electrode of interdigital, and its structural representation is as shown in Figure 2.Pass through Photoetching lift-off techniques process arrays of interdigitated electrodes in substrate, constitute the conductive lead wire of each gas sensitization resistance; Graphene is prepared by chemical vapor deposition (CVD) technique, is transferred on electrode, and make Graphene figure with plasma etching Change, form each gas sensing resistance in array;Different types of polymer is printed upon into each by InkJet printing processes to sense On device sensitizing range, dry, form one layer of polymeric film.
Above content is to combine specific/preferred embodiment further description made for the present invention, it is impossible to recognized Fixed specific implementation of the invention is confined to these explanations.For general technical staff of the technical field of the invention, Without departing from the inventive concept of the premise, its implementation method that can also have been described to these makes some replacements or modification, And these are substituted or variant should all be considered as belonging to protection scope of the present invention.

Claims (10)

1. a kind of gas sensor array, it is characterised in that including substrate and form one group of resistance-type gas on the substrate Body sensor, each gas sensor in array includes being formed by the patterned graphene film for setting on the substrate Gas sensing resistance and the thin polymer film that is covered on the graphene film, there is patterned metal electrode in the substrate Array, the metal electrode array constitutes the conductive lead wire of each gas sensitization resistance, the wherein polymer of each gas sensor The film species and/or film thickness of film are different.
2. gas sensor array as claimed in claim 1, it is characterised in that the graphene film be single-layer graphene or Multi-layer graphene.
3. gas sensor array as claimed in claim 1, it is characterised in that the thin polymer film of each gas sensor is Polyvinyl alcohol (PVA), polyvinylpyrrolidone (PVP), polymethyl methacrylate (PMMA), polyethylene glycol (PEG), polypyrrole (PPy), dimethyl silicone polymer (PDMS), polystyrene (PS), polyurethane (PU), Type B epoxy resin (AEB), R type asphalt mixtures modified by epoxy resin Any one or more in fat (AER).
4. the gas sensor array as described in any one of claims 1 to 3, it is characterised in that the polymer film thickness No more than 10 microns.
5. the gas sensor array as described in any one of Claims 1-4, it is characterised in that the metal electrode is interdigital Formula electrode or screw type electrode, electrode material are gold, silver, platinum or aluminium.
6. a kind of preparation method for preparing the gas sensor array as described in any one of claim 1 to 5, it is characterised in that Comprise the following steps:
(1) patterned metal electrode array is processed in substrate, the conductive lead wire as each resistance-type gas sensor;
(2) graphene film is transferred in substrate, and makes graphene film graphical, form each air-sensitive electricity in array Resistance;
(3) thin polymer film, wherein the film species of the thin polymer film of each gas sensor are covered on graphene film And/or film thickness is different.
7. the preparation method of gas sensor array as claimed in claim 6, it is characterised in that in step (1), by photoetching Stripping technology processes patterned metal electrode array in substrate.
8. the preparation method of gas sensor array as claimed in claim 6, it is characterised in that in step (2), by chemistry Vapour deposition (CVD) technique prepares graphene film and is then transferred in substrate, and makes the stone in substrate by plasma etching Black alkene is graphical.
9. the preparation method of the gas sensor array as described in any one of claim 6 to 8, it is characterised in that step (2) In, graphene film is formed on Copper Foil by chemical vapor deposition, then the spin coating last layer PMMA on graphene film will It is coated with during the Copper Foil of graphene film and PMMA films is put into suitable corrosive liquid and erodes Copper Foil, obtains swimming in solution table The PMMA/ graphene films in face, take out PMMA/ graphene films, after cleaning, paste substrate, then gone with organic solvent dissolving Except PMMA.
10. the preparation method of the gas sensor array as described in any one of claim 6 to 9, it is characterised in that step (3) In, polymer is printed upon on the graphene film of each gas sensor by InkJet printing processes, different sensors printing Polymer it is different, printing times are not more than 20 times, and the solvent in printed material is evaporated after drying, and obtain thin polymer film.
CN201710004842.8A 2017-01-04 2017-01-04 Gas sensor array and manufacturing method thereof Pending CN106680328A (en)

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CN107884444A (en) * 2017-11-06 2018-04-06 余帝乾 A kind of flexible array gas sensor chip
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CN108298496A (en) * 2018-03-13 2018-07-20 长春师范大学 A kind of graphene mass assembly method based on light dielectrophoresis
CN108872318A (en) * 2018-08-01 2018-11-23 电子科技大学 A kind of self energizing respiration transducer and preparation method thereof based on bionic nasal cavity structure
CN109030574A (en) * 2017-06-09 2018-12-18 天津大学 A kind of acetone gas detector and its detection method based on electric charge transfer
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CN110398522A (en) * 2019-08-28 2019-11-01 北京智芯微电子科技有限公司 Integrated gas sensing unit based on graphene and preparation method thereof
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CN107884444A (en) * 2017-11-06 2018-04-06 余帝乾 A kind of flexible array gas sensor chip
CN108088955A (en) * 2017-11-30 2018-05-29 苏州慧闻纳米科技有限公司 A kind of anti-interference gas sensor
CN108298496A (en) * 2018-03-13 2018-07-20 长春师范大学 A kind of graphene mass assembly method based on light dielectrophoresis
CN108195886B (en) * 2018-04-20 2020-10-13 泰州市赛得机电设备有限公司 Flexible gas sensor
CN108195886A (en) * 2018-04-20 2018-06-22 佛山市车品匠汽车用品有限公司 A kind of flexible gas sensor
CN109060892A (en) * 2018-06-26 2018-12-21 西安交通大学 SF based on graphene composite material sensor array6Decompose object detecting method
CN109142466A (en) * 2018-07-20 2019-01-04 西安交通大学 The pollution-free shifting process of CVD graphene obtains the air-sensitive film sensor and method of graphene oxide and graphene composite structure
CN109142466B (en) * 2018-07-20 2022-05-20 西安交通大学 Gas-sensitive thin film sensor and method for obtaining graphene oxide and graphene composite structure by CVD graphene pollution-free transfer process
CN108872318A (en) * 2018-08-01 2018-11-23 电子科技大学 A kind of self energizing respiration transducer and preparation method thereof based on bionic nasal cavity structure
CN108872318B (en) * 2018-08-01 2020-09-29 电子科技大学 Self-powered respiration sensor based on bionic nasal cavity structure and preparation method thereof
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