CN106671264A - Production line and method of non-autoclaved light building blocks - Google Patents
Production line and method of non-autoclaved light building blocks Download PDFInfo
- Publication number
- CN106671264A CN106671264A CN201611181585.7A CN201611181585A CN106671264A CN 106671264 A CN106671264 A CN 106671264A CN 201611181585 A CN201611181585 A CN 201611181585A CN 106671264 A CN106671264 A CN 106671264A
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- China
- Prior art keywords
- guide rail
- production line
- mechanical hand
- longitudinal direction
- material grasping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 70
- 239000000843 powder Substances 0.000 claims abstract description 50
- 239000000203 mixture Substances 0.000 claims abstract description 36
- 238000003756 stirring Methods 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract description 26
- 239000004088 foaming agent Substances 0.000 claims abstract description 17
- 239000012744 reinforcing agent Substances 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 52
- 238000001704 evaporation Methods 0.000 claims description 33
- 239000006260 foam Substances 0.000 claims description 15
- 239000003381 stabilizer Substances 0.000 claims description 15
- 239000012752 auxiliary agent Substances 0.000 claims description 12
- 239000010881 fly ash Substances 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 8
- 239000004576 sand Substances 0.000 claims description 8
- 239000004568 cement Substances 0.000 claims description 7
- 210000002683 foot Anatomy 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 5
- 230000008676 import Effects 0.000 claims description 3
- -1 Step 2 Substances 0.000 claims description 2
- 239000004567 concrete Substances 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 239000004566 building material Substances 0.000 abstract description 2
- 239000004872 foam stabilizing agent Substances 0.000 abstract 1
- 210000004247 hand Anatomy 0.000 description 5
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000009725 powder blending Methods 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 241000222640 Polyporus Species 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000011464 hollow brick Substances 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000012857 radioactive material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/02—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a production line and method of non-autoclaved light building blocks and belongs to the field of building materials. According to the production line and method of the non-autoclaved light building blocks, the technical problems that equipment cost input for production of existing autoclaved aerated concrete building blocks is enormous, and production energy consumption is large are to be solved; and a discharging port in the bottom of a mixing tank is formed above the end head of a dry powder conveying belt, a feeding port of a pouring system is correspondingly formed below the other end head of the dry powder conveying belt, and a guide rail set and a cutting system are installed in the direction perpendicular to a first guide rail. The method comprises the following steps that water is added into the pouring system, then a reinforcing agent and a foam stabilizing agent are added, and stirring is evenly conducted; then a dry powder mixture is added through the dry powder conveying belt, and stirring is evenly conducted; and finally, a foaming agent is added, stirring is conducted, then a mold jacket assembly is injected, curing is conducted for six hours or more, demoulding is conducted, longitudinal cutting is conducted after transverse cutting is conducted, after rotating by 90 degrees, longitudinal cutting is conducted again, and the non-autoclaved light building blocks are obtained. The production line and method are used for producing the non-autoclaved light building blocks.
Description
Technical field
The invention belongs to building material field, and in particular to the production line and production method of non-evaporating pressure light block.
Background technology
Autoclave aerated concrete building block has been the materials for wall for commonly using, and existing autoclave aerated concrete building block is produced
Product are aided with breeze, fine sand etc. as packing material with cement, Calx as major gelled material, with aluminium powder as material of getting angry, pass through
Grinding, stir, get angry, molding and High Temperature High Pressure maintenance form.Whole production process is natural material using material, day
So material is all the non-renewable material of short-term, and excessively exploitation can have a strong impact on natural environment, and produce equipment used into
This input is huge, and energy consumption is big.
The content of the invention
The invention solves the problems that existing autoclave aerated concrete building block production equipment cost used puts into huge, energy consumption
Big technical problem；And provide the production line and production method of non-evaporating pressure light block.
The present invention non-evaporating pressure light block production line include dry powder blend tank 1, running gate system 2, the first ferry bus 3,
Stripping manipulator 4, diced system 5, the discharging opening of the bottom of dry powder blend tank 1 is located at the top of the termination of dry powder conveyer belt 6, pours
The charging aperture of injection system 2 is correspondingly arranged at the lower section of another termination of dry powder conveyer belt 6, and the lower section of apparatus for pouring 3 arranges the first guide rail 7,
The first ferry bus 3 is provided with first guide rail 7, it is corresponding with the discharging opening of running gate system 2 and on the direction of the first guide rail 7
Second guide rail 8 is set, moulding box component 10 can be placed with the second guide rail 8, the rear of the second guide rail 8 and parallel with the second guide rail 8
Set of rails 9 is provided with, the set of rails 9 includes at least two groups guide rails；In the left end of set of rails 9, perpendicular to the direction of set of rails 9
On be provided with the 3rd guide rail 11, be provided with the second ferry bus 12 on the 3rd guide rail 11, top and the set of rails 9 of the 3rd guide rail 11
The corresponding position of front slideway is provided with stripping manipulator 4, the front end of the 3rd guide rail 11 is mutually perpendicular to simultaneously with the second guide rail 8
Intersect；The rear end of set of rails 9 is arranged with the 4th guide rail 13 in parallel, and the 4th guide rail 13 is mutually perpendicular to and hands over the rear end of the 3rd guide rail 11
Fork, the 4th guide rail 13 is provided with the 3rd ferry bus 14, the left end of the 4th guide rail 13 and sets on the direction of the 4th guide rail 13
Put the 5th guide rail 15；5th guide rail 15 is placed in the middle and the 6th guide rail 16 is provided with the direction of the 5th guide rail 15, and the 6th leads
Rail 16 is mutually perpendicular to and intersects with the 5th guide rail 15, and right-hand member and the 3rd guide rail 11 of the 6th guide rail 16 are mutually perpendicular to and intersect, the
The top of six guide rails 16 arranges the first material grasping mechanical hand 17, the left side of the 6th guide rail 16 with the direction of the 6th guide rail 16
Diced system 5 is set, blank is transported to by diced system 5 by the first material grasping mechanical hand 17.
Further limit, the left side of the diced system 5 is provided with the 7th guide rail 18, the 7th guide rail 18 and the 5th guide rail 15
Parallel, the 7th guide rail 18 is provided with the 4th ferry bus 19, and the front end of the 7th guide rail 18 is mutually perpendicular to and intersects be provided with rewinding guide rail
20。
The diced system 5 include transverse cutting device 501, first longitudinal direction cutting machine 502, second longitudinal direction cutting machine 503,
Second material grasping mechanical hand 504, the 3rd material grasping mechanical hand 505 and rotation material grasping handss 506, the 6th guide rail 16 is additionally provided with transverse cuts dress
501 are put, transverse cutting device 501 is located at the left side of the first material grasping mechanical hand 17, the left side of transverse cutting device 501 arranges second and grabs
Material mechanical hand 504, the second material grasping mechanical hand 504 transverse cutting device 501 is processed after blank grab deliver to first longitudinal direction cutting
Machine 502, the both sides of transverse cutting device 501 respectively arrange side by side first longitudinal direction cutting machine 502, the rear end of first longitudinal direction cutting machine 502
Rotation material grasping mechanical hand 506 is provided with, the rear end of rotation material grasping mechanical hand 506 is provided with second longitudinal direction cutting machine 503, and rotation is grabbed
Material mechanical hand 506 first longitudinal direction cutting machine 503 is processed after blank pick up after be rotated by 90 °, then be placed in second longitudinal direction cutting machine 503
On, it is provided with the 3rd material grasping mechanical hand 505 between two second longitudinal direction cutting machines 503, the 3rd material grasping mechanical hand 505 is by second longitudinal direction
Blank after the cutting of cutting machine 503 is grabbed and delivers to the 4th ferry bus 19.
The production line of the non-evaporating pressure light block of the present invention also includes waste recovery systems 21, and waste recovery systems are by being always driven
Band 211 and branch's conveyer belt 212, transverse cutting device 501, first longitudinal direction cutting machine 502 and second longitudinal direction cutting machine 503 are just
Lower section is equipped with branch's conveyer belt 212, and each band of branch's transmission 212 is located at total conveyer belt near the termination of the side of the 6th guide rail 16
211 top, total conveyer belt 211 is arranged on the lower right-hand side of transverse cutting device 501, and is along the parallel direction of the 6th guide rail 16
Arrange.
Described running gate system 2 includes pouring furnace 201, water pot 202, reinforcing agent tank 203, foaming agent tank 204, foam stabilizer tank
205, the discharging of the outlet of water pot 202, the discharging opening of reinforcing agent tank 203, the discharging opening of foaming agent tank 204 and foam stabilizer tank
Mouth is equipped with the first pneumatic control valve 206 and import corresponding with the top of pouring furnace 201 is connected, and the top of water pot 202 is equal
Even to be provided with three support feets 207, support feet 207 is connected by weight sensor 208 with bracing frame 209.
The pouring furnace 201 includes body of heater 201a, cover plate 201c, stirring paddle 201d, decelerator 201e and motor 201f；Institute
The body of heater 201a for stating is straight tube, and the bottom of body of heater 201a is arranged side by side two conical bottoms 201b, and body of heater top arranges cover plate 201c,
2 stirring paddle 201d are set along the centerline direction of conical bottom 201b on cover plate 201c, are set at the top of each stirring paddle 201d
Decelerator 201e is equipped with, the top of decelerator 201e is connected with motor 201f, and the bottom of each conical bottom 201b is provided with
Discharging opening 201g, is both provided with the second pneumatic control valve 201h, the puddler of stirring paddle 201d and bottom on each discharging opening 201g
Temperature sensor 201i is set in portion.
Described dry powder blend tank 1 is to arrange to scrape wall stirring paddle in vertical mixing tank, the vertical mixing tank.
The bottom of the dry powder blend tank 1 arranges discharging opening near canister side.
The production line production light block method of non-evaporating pressure light block is completed by following step in the present invention：
Step one, cement, sand, flyash are placed in dry powder blend tank 1 and are uniformly mixed so as to obtain powder mixture,
Step 2, water add running gate system 2, are subsequently adding reinforcing agent and foam stabilizer, stir, then are transmitted by dry powder
Band adds powder mixture, stirs, and is eventually adding foaming agent, stirs, and is then injected into moulding box component 10, maintenance 6 hours with
On, the demoulding of stripping manipulator 4 is then longitudinally cutting after transverse cuts, longitudinally cutting again after being rotated by 90 °, and obtains non-evaporating pressure
Building block.
Cement accounts for the 30%~40% of powder mixture weight wherein in step one, and sand accounts for powder mixture weight
30%, flyash accounts for the 30%~40% of powder mixture weight；Auxiliary agent is the 3%~5% of powder mixture weight, and auxiliary agent is
Reinforcing agent, foam stabilizer and foaming agent, reinforcing agent accounts for the 2%~3% of auxiliary agent weight, and foaming agent accounts for the 1%~2% of auxiliary agent weight,
It is remaining for foam stabilizer.
The powder blending tank 1 of the present invention, running gate system 2, ferry bus, stripping manipulator 4, diced system 5 are received by sensor
Intelligentized processing system is realized by computer disposal after collection information.Blank is transported by ferry bus and various mechanical hands.
Set of rails 9 can be used for the maintenance of building block blank.
Reasonable in design, manufacturing process of the invention is fine, multiple functional, and advanced technology, compressive resistance are high, size is accurate, automatic
Change degree is high.Equipment is realized mechanical, electrical, liquid integrated.Suitable for sand, aggregate chips, slag, coal ash, flyash, bottom slag and discarded build
Building refuse etc..
The high working efficiency of the present invention, reduces labor strength, and cost-effective, energy consumption is little, and pollutant discharge amount is little.This
The simple production process of invention, energy-conservation.The inventive method is conserved using room temperature, it is not necessary to which High Temperature High Pressure is conserved, and simplifies production
Technique, reduces equipment investment and production power consumption.
The composite of non-evaporating pressure light block light weight, insulation, fire resistance and one that the inventive method is obtained, can be with
Substitute the materials for walls such as clay brick, Haydite brickses, hollow brick.
Non-evaporating pressure light block can in a large number utilize the industrial wastes such as flyash, slag, stone powder, reduce waste discharge, can
Ecological condition is effectively improved, is preserved the ecological environment, energy saving.
The non-evaporating pressure light block of present invention production has that density is little, intensity is high, and density is in 300~800kg/m3, resistance to compression
Intensity is 1.0~8.0kg/cm2。
The non-evaporating pressure light block thermal and insulating performance of present invention production is good, there is a large amount of closings in the building block of present invention production
Tiny bubble, therefore with good thermal and insulating performance；Heat conductivity is 0.05~0.3W/MK, and thermal resistance is about common
10~20 times of concrete segment, with excellent energy-saving effect.
The good sound-proof refractory performance of the non-evaporating pressure light block for producing of the invention, the building block genus polyporus material of the present invention,
With good sound insulation value.Building block in addition is made up of non-flammable inorganic material, with good fire resistance, the fire prevention of A levels
Standard, is greatly improved the fire-protection rating of construction material.
The non-evaporating pressure light block shock resistance of present invention production is good, and with low elastic modelling quantity, impact loading has good
Good absorption and dispersion.Further, since building block own wt is well below normal concrete building block, harm when collapsing compared with
It is little.
The non-evaporating pressure light block water resistance of present invention production is strong, because the inventive method production building block has autonomous closure
Bubble and good globality make its water absorption rate relatively low, with preferable water proofing property.
The non-evaporating pressure light block good environmental protection of present invention production, raw materials for production are nontoxic, non-radioactive material composition, make
Release without harmful substances such as benzene, formaldehyde with during.
The non-evaporating pressure light block excellent in durability of present invention production, aging resistance system can get well, no cracking during use.
Description of the drawings
Fig. 1 is the schematic diagram of production line of the present invention；
Fig. 2 is dry powder blend tank 1 and the connection diagram of running gate system 2；
Fig. 3 is the structural representation of running gate system 2；
1 in figure --- powder blending tank, 2 --- running gate system, 3 --- the first ferry bus, 4 --- stripping manipulator, 5 ---
Diced system, 6 --- dry powder conveyer belt, 7 --- the first guide rail, 8 --- the second guide rail, 9 --- set of rails, 10 --- moulding box group
Part, 11 --- the 3rd guide rail, 12 --- the second ferry bus, 13 --- the 4th guide rail, 14 --- the 3rd ferry bus, 15 --- the 5th
Guide rail, 16 --- the 6th guide rail, 17 --- the first material grasping mechanical hand, 18 --- the 7th guide rail, 19 --- the 4th ferry bus,
20 --- rewinding guide rail, 501 --- transverse cutting device, 502 --- first longitudinal direction cutting machine, 503 --- second longitudinal direction is cut
Machine, 504 --- the second material grasping mechanical hand, 505 --- the 3rd material grasping mechanical hand, 506 --- rotation material grasping handss, 21 --- reclaim system
System, 211 --- total transmission belt, 212 --- branch's conveyer belt, 201 --- pouring furnace, 202 --- water pot, 203 --- reinforcing agent
Tank, 204 --- foaming agent tank, 205 --- foam stabilizer tank, 206 --- the first pneumatic control valve, 207 --- support feet,
208 --- weight sensor, 209 --- bracing frame, 201a --- body of heater, 201b --- conical bottom, 201c --- cover plate,
201d --- stirring paddle, 201e --- decelerator, 201f --- motor, 201g --- discharging opening, 201h --- the second pneumatic tune
Section valve, 201i --- temperature sensor.
Specific embodiment
Illustrate with reference to Fig. 1,2 and 3, it is non-evaporating pressure light block production line include dry powder blend tank 1, running gate system 2,
First ferry bus 3, stripping manipulator 4, diced system 5, the discharging opening of the bottom of dry powder blend tank 1 is located at dry powder conveyer belt 6
The top of termination, the charging aperture of running gate system 2 is correspondingly arranged at the lower section of another termination of dry powder conveyer belt 6, and the lower section of apparatus for pouring 3 sets
The first guide rail 7 is put, the first ferry bus 3 is provided with the first guide rail 7, it is corresponding with the discharging opening of running gate system 2 and perpendicular to first
The side of guide rail 7 sets up the second guide rail 8, can be placed with moulding box component 10 on the second guide rail 8, the rear of the second guide rail 8 and with
Second guide rail 8 is arranged with set of rails 9 in parallel, and the set of rails 9 includes at least two groups guide rails；In the left end of set of rails 9, perpendicular to
The 3rd guide rail 11 is provided with the direction of set of rails 9, the second ferry bus 12 is provided with the 3rd guide rail 11, the 3rd guide rail 11 it is upper
Side is located at the corresponding position of front slideway and is provided with stripping manipulator 4 with set of rails 9, and the front end of the 3rd guide rail 11 is led with second
Rail 8 is mutually perpendicular to and intersects；The rear end of set of rails 9 is arranged with the 4th guide rail 13 in parallel, after the 4th guide rail 13 and the 3rd guide rail 11
End is mutually perpendicular to and intersects, and the 4th guide rail 13 is provided with the 3rd ferry bus 14, the left end of the 4th guide rail 13 and leads perpendicular to the 4th
The side of rail 13 sets up the 5th guide rail 15；5th guide rail 15 is placed in the middle and is provided with the 6th on the direction of the 5th guide rail 15
Guide rail 16, the 6th guide rail 16 is mutually perpendicular to and intersects with the 5th guide rail 15, and the right-hand member of the 6th guide rail 16 is mutual with the 3rd guide rail 11
Vertical and intersect, the top of the 6th guide rail 16 arranges the first material grasping mechanical hand 17, the left side of the 6th guide rail 16 with perpendicular to the 6th
The side of guide rail 16 sets up diced system 5, and blank is transported to into diced system 5 by the first material grasping mechanical hand 17.
Further limit, the left side of the diced system 5 is provided with the 7th guide rail 18, the 7th guide rail 18 and the 5th guide rail 15
Parallel, the 7th guide rail 18 is provided with the 4th ferry bus 19, and the front end of the 7th guide rail 18 is mutually perpendicular to and intersects be provided with rewinding guide rail
20。
The diced system 5 include transverse cutting device 501, first longitudinal direction cutting machine 502, second longitudinal direction cutting machine 503,
Second material grasping mechanical hand 504, the 3rd material grasping mechanical hand 505 and rotation material grasping handss 506, the 6th guide rail 16 is additionally provided with transverse cuts dress
501 are put, transverse cutting device 501 is located at the left side of the first material grasping mechanical hand 17, the left side of transverse cutting device 501 arranges second and grabs
Material mechanical hand 504, the second material grasping mechanical hand 504 transverse cutting device 501 is processed after blank grab deliver to first longitudinal direction cutting
Machine 502, the both sides of transverse cutting device 501 respectively arrange side by side first longitudinal direction cutting machine 502, the rear end of first longitudinal direction cutting machine 502
Rotation material grasping mechanical hand 506 is provided with, the rear end of rotation material grasping mechanical hand 506 is provided with second longitudinal direction cutting machine 503, and rotation is grabbed
Material mechanical hand 506 first longitudinal direction cutting machine 503 is processed after blank pick up after be rotated by 90 °, then be placed in second longitudinal direction cutting machine 503
On, it is provided with the 3rd material grasping mechanical hand 505 between two second longitudinal direction cutting machines 503, the 3rd material grasping mechanical hand 505 is by second longitudinal direction
Blank after the cutting of cutting machine 503 is grabbed and delivers to the 4th ferry bus 19.
The production line of the non-evaporating pressure light block of the present invention also includes waste recovery systems 21, and waste recovery systems are by being always driven
Band 211 and branch's conveyer belt 212, transverse cutting device 501, first longitudinal direction cutting machine 502 and second longitudinal direction cutting machine 503 are just
Lower section is equipped with branch's conveyer belt 212, and each band of branch's transmission 212 is located at total conveyer belt near the termination of the side of the 6th guide rail 16
211 top, total conveyer belt 211 is arranged on the lower right-hand side of transverse cutting device 501, and is along the parallel direction of the 6th guide rail 16
Arrange.
Described running gate system 2 includes pouring furnace 201, water pot 202, reinforcing agent tank 203, foaming agent tank 204, foam stabilizer tank
205, the discharging of the outlet of water pot 202, the discharging opening of reinforcing agent tank 203, the discharging opening of foaming agent tank 204 and foam stabilizer tank
Mouth is equipped with the first pneumatic control valve 206 and import corresponding with the top of pouring furnace 201 is connected, and the top of water pot 202 is equal
Even to be provided with three support feets 207, support feet 207 is connected by weight sensor 208 with bracing frame 209.
The pouring furnace 201 includes body of heater 201a, cover plate 201c, stirring paddle 201d, decelerator 201e and motor 201f；Institute
The body of heater 201a for stating is straight tube, and the bottom of body of heater 201a is arranged side by side two conical bottoms 201b, and body of heater top arranges cover plate 201c,
2 stirring paddle 201d are set along the centerline direction of conical bottom 201b on cover plate 201c, are set at the top of each stirring paddle 201d
Decelerator 201e is equipped with, the top of decelerator 201e is connected with motor 201f, and the bottom of each conical bottom 201b is provided with
Discharging opening 201g, is both provided with the second pneumatic control valve 201h, the puddler of stirring paddle 201d and bottom on each discharging opening 201g
Temperature sensor 201i is set in portion.
Described dry powder blend tank 1 is to arrange to scrape wall stirring paddle in vertical mixing tank, the vertical mixing tank.
The bottom of the dry powder blend tank 1 arranges discharging opening near canister side.
The production line production light block method of non-evaporating pressure light block is completed by following step in the present invention：
Step one, cement, sand, flyash are placed in dry powder blend tank 1 and are uniformly mixed so as to obtain powder mixture,
Step 2, water add running gate system 2, are subsequently adding reinforcing agent and foam stabilizer, stir, then are transmitted by dry powder
Band adds powder mixture, stirs, and is eventually adding foaming agent, stirs, and is then injected into moulding box component 10, maintenance 6 hours with
On, the demoulding of stripping manipulator 4 is then longitudinally cutting after transverse cuts, longitudinally cutting again after being rotated by 90 °, and obtains non-evaporating pressure
Building block.Cement accounts for the 30% of powder mixture weight wherein in step one, and sand accounts for the 30% of powder mixture weight, flyash
Account for the 40% of powder mixture weight；Auxiliary agent is the 4% of powder mixture weight, and auxiliary agent is reinforcing agent, foam stabilizer and foaming agent,
Reinforcing agent accounts for the 2.5% of auxiliary agent weight, and foaming agent accounts for the 1.5% of auxiliary agent weight.
The non-evaporating pressure light block of production has that density is little, intensity is high, and density is in 300~800kg/m3Between, pressure resistance
Degree is in 1.0~8.0kg/cm2Between.The non-evaporating pressure light block heat conductivity of production is thermal resistance between 0.05~0.3W/MK
About 15 times of normal concrete building block.
Claims (10)
1. the production line of non-evaporating pressure light block, including dry powder blend tank (1), running gate system (2), the first ferry bus (3), the demoulding
Mechanical hand (4), diced system (5), it is characterised in that the discharging opening of dry powder blend tank (1) bottom is located at dry powder conveyer belt
(6) top of termination, the charging aperture of running gate system (2) is correspondingly arranged at the lower section of another termination of dry powder conveyer belt (6), apparatus for pouring
3 lower sections arrange the first guide rail (7), and the first ferry bus (3) is provided with the first guide rail (7), relative with running gate system (2) discharging opening
And the second guide rail (8) should be set up perpendicular to the side of the first guide rail (7), the second guide rail can be placed with moulding box component on (8)
(10), the rear of the second guide rail (8) and be arranged with set of rails (9) in parallel with the second guide rail (8), the set of rails (9) include to
Few two groups of guide rails；In the left end of set of rails (9), the 3rd guide rail (11) is provided with the direction of set of rails (9), the 3rd leads
The second ferry bus (12) is provided with rail (11), the top of the 3rd guide rail (11) is corresponding positioned at front slideway with set of rails (9)
Position be provided with stripping manipulator (4), front end and second guide rail (8) of the 3rd guide rail (11) are mutually perpendicular to and intersect；Guide rail
Group (9) rear end is arranged with the 4th guide rail (13) in parallel, and the 4th guide rail (13) is mutually perpendicular to and hands over the rear end of the 3rd guide rail (11)
Fork, the 4th guide rail (13) is provided with the 3rd ferry bus (14), the left end of the 4th guide rail (13) and perpendicular to the 4th guide rail (13)
Side sets up the 5th guide rail (15)；5th guide rail (15) is placed in the middle and is provided with the 6th on the direction of the 5th guide rail (15)
Guide rail (16), the 6th guide rail (16) is mutually perpendicular to and intersects with the 5th guide rail (15), and the right-hand member of the 6th guide rail (16) is led with the 3rd
Rail (11) is mutually perpendicular to and intersects, and the top of the 6th guide rail (16) arranges the first material grasping mechanical hand (17), the 6th guide rail (16)
Left side with set up diced system (5) perpendicular to the side of the 6th guide rail (16), by the first material grasping mechanical hand (17) by blank
It is transported to diced system (5).
2. it is according to claim 1 it is non-evaporating pressure light block production line, it is characterised in that a left side for the diced system (5)
Side is provided with the 7th guide rail (18), and the 7th guide rail (18) is parallel with the 5th guide rail (15), and the 7th guide rail (18) is provided with the 4th pendulum
Car (19) is crossed, the front end of the 7th guide rail (18) is mutually perpendicular to and intersects be provided with rewinding guide rail (20).
3. it is according to claim 2 it is non-evaporating pressure light block production line, it is characterised in that diced system (5) is including horizontal
Cutter sweep (501), first longitudinal direction cutting machine (502), second longitudinal direction cutting machine (503), the second material grasping mechanical hand (504),
Three material grasping mechanical hands (505) and rotation material grasping mechanical hand (506), the 6th guide rail (16) is additionally provided with transverse cutting device (501), horizontal
To cutter sweep (501) positioned at the left side of the first material grasping mechanical hand (17), transverse cutting device (501) left side arranges the second material grasping
Blank after transverse cutting device (501) process is grabbed and delivers to first longitudinal direction by mechanical hand (504), the second material grasping mechanical hand (504)
Cutting machine (502), transverse cutting device (501) both sides respectively arrange side by side first longitudinal direction cutting machine (502), first longitudinal direction cutting machine
(502) rear end is provided with rotation material grasping mechanical hand (506), and rotation material grasping mechanical hand (506) rear end is provided with second longitudinal direction
Cutting machine (503), rotation material grasping mechanical hand (506) is rotated by 90 ° after blank after first longitudinal direction cutting machine (503) process is picked up,
It is placed in again on second longitudinal direction cutting machine (503), between two second longitudinal direction cutting machines (503) the 3rd material grasping mechanical hand is provided with
(505), the blank after second longitudinal direction cutting machine (503) cutting is grabbed and delivers to the 4th ferry bus by the 3rd material grasping mechanical hand (505)
(19)。
4. it is according to claim 3 it is non-evaporating pressure light block production line, it is characterised in that the production line also include waste material
Recovery system 21, waste recovery systems are indulged by total transmission belt 211 and branch's conveyer belt 212, transverse cutting device (501), first
Branch's conveyer belt 212 is equipped with to immediately below cutting machine (502) and second longitudinal direction cutting machine (503), each branch's transmission 212
Band is located at the top of total conveyer belt 211 near the termination of the 6th guide rail (16) side, and total conveyer belt 211 is arranged on transverse cuts dress
(501) lower right-hand side is put, and is arranged along the 6th guide rail (16) parallel direction.
5. the production line of non-evaporating pressure light block according to claim 1, it is characterised in that described running gate system (2) bag
Include pouring furnace (201), water pot (202), reinforcing agent tank (203), foaming agent tank (204), foam stabilizer tank (205), water pot (202)
The discharging opening of outlet, the discharging opening of reinforcing agent tank (203), the discharging opening of foaming agent tank (204) and foam stabilizer tank is equipped with
First pneumatic control valve 206 and it is connected with pouring furnace (201) the corresponding import in top, the top of water pot (202) uniformly sets
There are three support feets (207), support feet (207) is connected by weight sensor (208) with bracing frame (209).
6. it is according to claim 5 it is non-evaporating pressure light block production line, it is characterised in that pouring furnace (201) is including body of heater
(201a), cover plate (201c), stirring paddle (201d), decelerator (201e) and motor (201f)；Described body of heater (201a) is straight
Cylinder, the bottom of body of heater (201a) is arranged side by side two conical bottoms (201b), and body of heater top arranges cover plate (201c), cover plate (201c)
On 2 stirring paddles (201d) are set along the centerline direction of conical bottom (201b), the top of each stirring paddle (201d) is arranged
The top for having decelerator (201e), decelerator (201e) is connected with motor (201f), and the bottom of each conical bottom (201b) is equal
Discharging opening (201g) is provided with, on each discharging opening (201g) the second pneumatic control valve (201h), stirring paddle are both provided with
(201d) temperature sensor (201i) is set on puddler and bottom.
7. it is according to claim 1 it is non-evaporating pressure light block production line, it is characterised in that described dry powder blend tank (1)
Wall stirring paddle is scraped to arrange in vertical mixing tank, the vertical mixing tank.
8. it is according to claim 1 it is non-evaporating pressure light block production line, it is characterised in that the bottom of dry powder blend tank (1)
Near canister side, discharging opening is set.
9. using the production line production light block method of non-evaporating pressure light block described in claim 1, it is characterised in that the party
Method is completed by following step：
Step one, cement, sand, flyash are placed in dry powder blend tank (1) and are uniformly mixed so as to obtain powder mixture,
Step 2, water add running gate system (2), are subsequently adding reinforcing agent and foam stabilizer, stir, then by dry powder conveyer belt
Add powder mixture, stir, be eventually adding foaming agent, stir, be then injected into moulding box component (10), maintenance 6 hours with
On, stripping manipulator (4) demoulding is then longitudinally cutting after transverse cuts, longitudinally cutting again after being rotated by 90 °, and obtains non-evaporating
Pressure building block.
10. it is non-evaporating according to claim 9 to press light block production method, it is characterised in that wherein cement accounts for dry in step one
The 30%~40% of powder mixture weight, sand accounts for the 30% of powder mixture weight, and flyash accounts for powder mixture weight
30%~40%；Auxiliary agent is the 3%~5% of powder mixture weight, and auxiliary agent is reinforcing agent, foam stabilizer and foaming agent, reinforcing agent
The 2%~3% of auxiliary agent weight is accounted for, foaming agent accounts for the 1%~2% of auxiliary agent weight, remaining for foam stabilizer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611181585.7A CN106671264A (en) | 2016-12-19 | 2016-12-19 | Production line and method of non-autoclaved light building blocks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611181585.7A CN106671264A (en) | 2016-12-19 | 2016-12-19 | Production line and method of non-autoclaved light building blocks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106671264A true CN106671264A (en) | 2017-05-17 |
Family
ID=58871075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611181585.7A Pending CN106671264A (en) | 2016-12-19 | 2016-12-19 | Production line and method of non-autoclaved light building blocks |
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| Country | Link |
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| CN (1) | CN106671264A (en) |
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| CN107606941A (en) * | 2017-09-15 | 2018-01-19 | 朱建良 | Ceramic catalyst carrier sintering tunnel kiln carrying vehicle cycle operation device |
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