CN106655569A - DC three-phase brushless motor for household fan - Google Patents

DC three-phase brushless motor for household fan Download PDF

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Publication number
CN106655569A
CN106655569A CN201610952649.2A CN201610952649A CN106655569A CN 106655569 A CN106655569 A CN 106655569A CN 201610952649 A CN201610952649 A CN 201610952649A CN 106655569 A CN106655569 A CN 106655569A
Authority
CN
China
Prior art keywords
pedestal
group
phase brushless
wire
magnet frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610952649.2A
Other languages
Chinese (zh)
Inventor
向柳春
姚树容
费林波
向松礼
曾广平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan John Plastic Co Ltd
Original Assignee
Dongguan John Plastic Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan John Plastic Co Ltd filed Critical Dongguan John Plastic Co Ltd
Priority to CN201610952649.2A priority Critical patent/CN106655569A/en
Publication of CN106655569A publication Critical patent/CN106655569A/en
Priority to PCT/CN2017/103476 priority patent/WO2018076989A1/en
Priority to KR1020170133885A priority patent/KR102048124B1/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2786Outer rotors
    • H02K1/2787Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/2788Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of a single magnet or two or more axially juxtaposed single magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K29/00Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/10Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/163Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at only one end of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/003Couplings; Details of shafts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/085Structural association with bearings radially supporting the rotary shaft at only one end of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2203/00Specific aspects not provided for in the other groups of this subclass relating to the windings
    • H02K2203/03Machines characterised by the wiring boards, i.e. printed circuit boards or similar structures for connecting the winding terminations
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2211/00Specific aspects not provided for in the other groups of this subclass relating to measuring or protective devices or electric components
    • H02K2211/03Machines characterised by circuit boards, e.g. pcb
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The invention relates to the field of fan motor technology, and more particularly to a DC three-phase brushless motor for a household fan. The DC three-phase brushless motor includes a winding group, a magnetic frame, a bearing and a PCB, and also includes a magnet and a base. The magnetic frame is provided with a shaft core. The winding group is arranged on the shaft core. The magnetic frame is arranged on the outer surface of the winding group. The magnet is located between the magnetic frame and the winding group. The winding group is connected with the PCB. The base is arranged in the shaft core in a sleeving manner and in an inner hole of the winding group in a penetrating manner. One end of the base is in contact with the magnetic frame, and the other end of the base protrudes from the PCB. The bearing is arranged in the shaft core in a sleeving manner and mounted in the base. The invention is capable of converting an AC voltage of 220 V to a DC voltage of 5V, and ensures that the invention can be driven by the 5V voltage to achieve the running speed and air pressure and volume of an AC motor, thereby saving energy and also meeting the cooling effect.

Description

A kind of DC three-phase brushless motors of domestic fan
Technical field
The present invention relates to fan electromotor technical field, more particularly to a kind of DC three-phase brushless motors of domestic fan.
Background technology
At present existing domestic fan, is all the exchange of the 220V for using(AC)Motor, power consumption is big, and energy loss is excessive, And noise super large, the high standards of user cannot have been met in power supply supply respect;And the peace of current domestic fan The limited space of dress motor, radiating effect is poor, easily affects the service life of motor.
And the existing direct current for fan(DC)Motor, is only used for some miniature, mini fans, there is provided it is dynamic Power is limited, it is impossible to used by high-power domestic fan.
The content of the invention
Present invention aims to the deficiencies in the prior art provide a kind of DC that AC electric currents can be converted to 5V Electric current is simultaneously supplied to the DC three-phase brushless motors of domestic fan, and the low in energy consumption of the motor, energy loss are little, radiating is good and noise It is little.
For achieving the above object, the present invention is achieved by the following technical solutions:
A kind of DC three-phase brushless motors of domestic fan, include coiling group, magnet frame, bearing and pcb board, also include magnetic Stone and pedestal, the magnet frame is provided with shaft core, and the coiling group is sheathed on shaft core, and the magnet frame is sheathed on the appearance of coiling group Face, the magnetite is located between magnet frame and coiling group;The coiling group is connected with pcb board, and the base sleeve is located at shaft core and wears Located at the endoporus of coiling group, one end of the pedestal contacts with magnet frame, and the other end of the pedestal protrudes from pcb board, the axle Bearing sleeve is located at shaft core and is installed in pedestal.
Wherein, the magnet frame is provided with pedestal, and magnet frame is fixed in one end of the pedestal, and its other end is connected with pedestal.
Wherein, flexibly positioned is provided between the bearing and pedestal.
Further, the coiling group includes winding bracket, and the winding bracket is provided with least three groups wire-winding units, Every group of wire-winding unit includes four wrapping posts, each two wrapping post around wiretapping connection, the first of previous group wire-winding unit The coiling of wrapping post is connected with the 3rd wrapping post of latter wire-winding unit around wiretapping, the second wrapping post of every group of wire-winding unit Tap is connected with pcb board, and the 4th wrapping post tap of every group of wire-winding unit is common port.
Preferably, the wire-winding unit is three groups;The magnet frame three groups of wire-winding units of correspondence be provided with 10 pairs of number of magnetic poles or 14 pairs of number of magnetic poles.
Yet further, every group of wire-winding unit is provided with least one projection, and the projection is fixedly connected with pcb board.
Wherein, the front end of the shaft core is provided with thread.
Wherein, the end face of the pedestal is provided with least three fixing holes.
Wherein, it is provided with fixed clasp between the end face and shaft core of the pedestal.
Further, shell and sealing plate are also included, the shell is coated on magnet frame outer surface, the sealing plate lid Located at pcb board top, the sealing plate offers the through hole matched with pedestal.
The beneficial effects of the present invention is:
A kind of DC three-phase brushless motors of domestic fan of the present invention, by the shaft core of magnet frame external fan is driven, The magnetite coordinates coiling group and magnet frame, and the 220V AC voltage conversions that PCB is input into are supplied into the D/C voltage of 5V by shaft core Fan, so as to drive fan to rotate, the present invention can by the AC voltage conversions of 220V into 5V D/C voltage, and ensure the present invention exist The running speed and air pressure air flow of AC motors can be reached under the driving of 5V voltages, electric energy had both been saved, and radiating can be met Effect.
Description of the drawings
Fig. 1 is that a kind of DC three-phase brushless motors of domestic fan of the invention conceal shell and the blast of sealing plate is illustrated Figure;
Fig. 2 is a kind of coiling block diagram of the coiling group of the DC three-phase brushless motors of domestic fan of the invention;
Fig. 3 is a kind of structural representation of the DC three-phase brushless motors of domestic fan of the invention;
Mark is included in Fig. 1 to Fig. 3:
1 --- winding bracket 11 --- wrapping post
12 --- projection 2 --- magnet frames
21 --- shaft core 3 --- bearings
4 --- pcb board 5 --- magnetites
6 --- pedestal 7 --- pedestals
8 --- flexibly positioned 9 --- fixed clasps
101 --- shell 102 --- sealing plates.
Specific embodiment
Referring to Fig. 1 to Fig. 3, the present invention is described in detail below in conjunction with accompanying drawing.
A kind of DC three-phase brushless motors of domestic fan of the present invention, include coiling group, magnet frame 2, the and of bearing 3 Pcb board 4, also includes magnetite 5 and pedestal 6, and the magnet frame 2 is provided with shaft core 21, and the coiling group is sheathed on shaft core 21, described Magnet frame 2 is sheathed on the outer surface of coiling group, and the magnetite 5 is located between magnet frame 2 and coiling group;The coiling group connects with pcb board 4 Connect, the pedestal 6 is sheathed on shaft core 21 and is arranged in the endoporus of coiling group, and one end of the pedestal 6 contacts with magnet frame 2, described The other end of pedestal 6 protrudes from pcb board 4, and the bearing 3 is sheathed on shaft core 21 and is installed in pedestal 6.
In the present invention, described AC turns the shaft core 21 driving external fan of the small-scale structure motor by magnet frame 2 of DC, institute State magnetite 5 and coordinate coiling group and magnet frame 2, and be fixed by pedestal 6, the 220V AC voltage conversions that PCB is input into are into 5V's D/C voltage is supplied to fan by shaft core 21, and so as to drive fan to rotate, the present invention can be by the AC voltage conversions of 220V into 5V D/C voltage, and ensure that the present invention can reach the running speed and air pressure air flow of AC motors under the driving of 5V voltages, this Bright power only has 5W, is the 12% of similar domestic fan, and energy consumption die-offs, and has both saved electric energy, and can meet the effect of radiating; And the finished product of the present invention is easy to use, common USB charger babies directly can also be powered for it and be operated, without electricity The field in source can all experience the slight chill in the air of an electric fan!
Wherein, the magnet frame 2 is provided with pedestal 7, and magnet frame 2 is fixed in one end of the pedestal 7, its other end and pedestal 6 Connection.In the present invention, by arranging pedestal 7 at the inside center of magnet frame 2, coiling group and pedestal 6 are entered by pedestal 7 Row is further fixed, enhances the stability of the present invention, it is to avoid the present invention occurs rocking and producing noise in the course of the work, It is practical.
Wherein, flexibly positioned 8 is provided between the bearing 3 and pedestal 6.In the present invention, described flexibly positioned 8 Using double ball elastic piece structures, by playing one between flexibly positioned 8 pairs of bearings 3 and pedestal 6 of this pair of ball elastic piece structure Fixed cushioning effect, effectively extends the service life of the present invention, and further meets the standard of low noise.
Further, the coiling group includes winding bracket 1, and the winding bracket 1 is provided with least three groups coiling groups Part, every group of wire-winding unit includes four wrapping posts 11, each two wrapping post 11 around wiretapping connection, previous group wire-winding unit The coiling of the first wrapping post 11 and being connected around wiretapping for the 3rd wrapping post 11 of latter wire-winding unit, every group of wire-winding unit The tap of second wrapping post 11 is connected with pcb board 4, and the tap of the 4th wrapping post 11 of every group of wire-winding unit is common port.Specifically, originally The preferred version that invention is adopted is three groups for the wire-winding unit;The three groups of wire-winding units of correspondence of the magnet frame 2 are provided with 10 pairs of magnetic Number of poles or 14 pairs of number of magnetic poles, the coiling group of the present invention, as winding bracket 1, can strengthen torsion using 12 pole silicon steel sheets, improve Operating rotating speed, and magnet frame 2 rotates in periphery as outer rotor, centered on shaft core 21, puts bearing 3 in the endoporus of coiling group, So as to form an outer-rotor structure, by magnetic field N, the switching of S poles, operating is driven, compared to existing inner rotor core Speech, it is more convenient to assemble, and cost is lower;12 wrapping posts 11 of correspondence of magnet frame 2 of the present invention arrange 10 pairs of number of magnetic poles or 14 pairs of magnetic Number of poles, combination forms the three-phase drive mode of the present invention, is to test the optimal case for completing at present;Certainly, the present invention is not arranged Except in the future by the more schemes of limited number of time test acquisition, such as the different number of wrapping post 11 of the correspondence of magnet frame 2 arranges different right Several number of magnetic poles, above scheme is encompassed by technical scheme.
The winding mode of currently preferred three groups of wire-winding units specifically refers to Fig. 2, first group of wire-winding unit to the 3rd The wrapping post 11 of group wire-winding unit is respectively 1-12, wherein the tap of the external pcb board 4 of the second wrapping post 11 of every group of wire-winding unit Respectively A, B, C, it is common port that the 4th wrapping post 11 of every group of wire-winding unit is extracted out.
Yet further, every group of wire-winding unit is provided with least one projection 12, and the projection 12 is fixed with pcb board 4 Connection.In the present invention, it is fixed with pcb board 4 by arranging projection 12 on every group of wire-winding unit, coiling group can be strengthened Stability between part and pcb board 4, it is practical.
Wherein, the front end of the shaft core 21 is provided with thread.The present invention, can by arranging thread in the front end of shaft core 21 For the flabellum that locks so that during revolution, impeller is rotated, so as to wind is sent in face.
Wherein, the end face of the pedestal 6 is provided with least three fixing holes.Further the, the end face of pedestal 6 of the present invention sets Three fixing holes are put, is gone for different fan structures and is locked so that the present invention there can be versatility.
Wherein, fixed clasp 9 is provided between the end face of the pedestal 6 and shaft core 21.The card of fixed clasp 9 of the present invention sets Between the end face and shaft core 21 of pedestal 6, the situation for preventing pedestal 6 from occurring rocking relative to shaft core 21 further enhances this Bright practicality.
Further, shell 101 and sealing plate 102 are also included, the shell 101 is coated on the outer surface of magnet frame 2, institute State sealing plate 102 and be covered on the top of pcb board 4, the sealing plate 102 offers the through hole matched with pedestal 6.To prevent fan from existing Dust during use is entered in motor, and the present invention is additionally provided with shell 101 and sealing plate 102, can effectively extend this Bright service life.
Above content is only presently preferred embodiments of the present invention, for one of ordinary skill in the art, according to the present invention's Thought, will change in specific embodiments and applications, and this specification content should not be construed as to the present invention Restriction.

Claims (10)

1. a kind of DC three-phase brushless motors of domestic fan, include coiling group, magnet frame, bearing and pcb board, it is characterised in that: Magnetite and pedestal are also included, the magnet frame is provided with shaft core, and the coiling group is sheathed on shaft core, and the magnet frame is sheathed on coiling The outer surface of group, the magnetite is located between magnet frame and coiling group;The coiling group is connected with pcb board, and the base sleeve is located at Shaft core is simultaneously arranged in the endoporus of coiling group, and one end of the pedestal contacts with magnet frame, and the other end of the pedestal protrudes from PCB Plate, the bearing holder (housing, cover) is located at shaft core and is installed in pedestal.
2. DC three-phase brushless motors of a kind of domestic fan according to claim 1, it is characterised in that:The magnet frame is arranged Magnet frame is fixed in the one end for having pedestal, the pedestal, and its other end is connected with pedestal.
3. DC three-phase brushless motors of a kind of domestic fan according to claim 1, it is characterised in that:The bearing and base Flexibly positioned is provided between seat.
4. DC three-phase brushless motors of a kind of domestic fan according to claim 1-3 any one, it is characterised in that:Institute State coiling group and include winding bracket, the winding bracket is provided with least three groups wire-winding units, and every group of wire-winding unit includes Four wrapping posts, each two wrapping post around wiretapping connection, the coiling of the first wrapping post of previous group wire-winding unit with it is latter 3rd wrapping post of wire-winding unit around wiretapping connection, the second wrapping post tap of every group of wire-winding unit is connected with pcb board, often 4th wrapping post tap of group wire-winding unit is common port.
5. DC three-phase brushless motors of a kind of domestic fan according to claim 4, it is characterised in that:The wire-winding unit For three groups;Three groups of wire-winding units of the magnet frame correspondence are provided with 10 pairs of number of magnetic poles or 14 pairs of number of magnetic poles.
6. DC three-phase brushless motors of a kind of domestic fan according to claim 4, it is characterised in that:Every group of wire-winding unit At least one projection is provided with, the projection is fixedly connected with pcb board.
7. DC three-phase brushless motors of a kind of domestic fan according to claim 1, it is characterised in that:Before the shaft core End is provided with thread.
8. DC three-phase brushless motors of a kind of domestic fan according to claim 1, it is characterised in that:The end of the pedestal Face is provided with least three fixing holes.
9. DC three-phase brushless motors of a kind of domestic fan according to claim 1, it is characterised in that:The end of the pedestal Fixed clasp is provided between face and shaft core.
10. DC three-phase brushless motors of a kind of domestic fan according to claim 1, it is characterised in that:Also include outer Shell and sealing plate, the shell is coated on magnet frame outer surface, and the sealing plate is covered on pcb board top, and the sealing plate is opened up There is the through hole matched with pedestal.
CN201610952649.2A 2016-10-27 2016-10-27 DC three-phase brushless motor for household fan Pending CN106655569A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201610952649.2A CN106655569A (en) 2016-10-27 2016-10-27 DC three-phase brushless motor for household fan
PCT/CN2017/103476 WO2018076989A1 (en) 2016-10-27 2017-09-26 Dc three-phase brushless motor for household fans
KR1020170133885A KR102048124B1 (en) 2016-10-27 2017-10-16 three-phase brushless DC motor for a household fan

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610952649.2A CN106655569A (en) 2016-10-27 2016-10-27 DC three-phase brushless motor for household fan

Publications (1)

Publication Number Publication Date
CN106655569A true CN106655569A (en) 2017-05-10

Family

ID=58821278

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610952649.2A Pending CN106655569A (en) 2016-10-27 2016-10-27 DC three-phase brushless motor for household fan

Country Status (3)

Country Link
KR (1) KR102048124B1 (en)
CN (1) CN106655569A (en)
WO (1) WO2018076989A1 (en)

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WO2018076989A1 (en) * 2016-10-27 2018-05-03 东莞市翰硕塑胶有限公司 Dc three-phase brushless motor for household fans
WO2019120143A1 (en) * 2017-12-19 2019-06-27 蔡应麟 Improved structure of brushless motor of blower of range hood

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CN1332509A (en) * 2000-06-02 2002-01-23 株式会社萌利克 Coil winding for dc machine
CN1523736A (en) * 2003-02-20 2004-08-25 建准电机工业股份有限公司 Minisize brushless DC fan
CN201090471Y (en) * 2007-07-04 2008-07-23 鑫贺精密电子(东莞)有限公司 Energy saving heat radiating fun of integrated shaping injection magnet ring
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018076989A1 (en) * 2016-10-27 2018-05-03 东莞市翰硕塑胶有限公司 Dc three-phase brushless motor for household fans
WO2019120143A1 (en) * 2017-12-19 2019-06-27 蔡应麟 Improved structure of brushless motor of blower of range hood

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Application publication date: 20170510