CN106653368A - Water-cooling type thin film capacitor - Google Patents

Water-cooling type thin film capacitor Download PDF

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Publication number
CN106653368A
CN106653368A CN201710011797.9A CN201710011797A CN106653368A CN 106653368 A CN106653368 A CN 106653368A CN 201710011797 A CN201710011797 A CN 201710011797A CN 106653368 A CN106653368 A CN 106653368A
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CN
China
Prior art keywords
water
thin film
film capacitor
cooling
housing
Prior art date
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Granted
Application number
CN201710011797.9A
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Chinese (zh)
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CN106653368B (en
Inventor
洪英杰
胡波
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Shanghai Eagle Peak Polytron Technologies Inc
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Shanghai Eagle Peak Polytron Technologies Inc
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Priority to CN201710011797.9A priority Critical patent/CN106653368B/en
Priority to PCT/CN2017/081350 priority patent/WO2018126559A1/en
Publication of CN106653368A publication Critical patent/CN106653368A/en
Application granted granted Critical
Publication of CN106653368B publication Critical patent/CN106653368B/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/33Thin- or thick-film capacitors 
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/224Housing; Encapsulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/228Terminals
    • H01G4/236Terminals leading through the housing, i.e. lead-through

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Inverter Devices (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention discloses a water-cooling type thin film capacitor. The water-cooling type thin film capacitor is characterized by comprising a shell, wherein a cooling cavity and a capacitor core are arranged in the shell; the capacitor core is connected with a direct current output end through a bus arranged in the shell; the direct current output end is exposed out of the shell on the back side of an opening place of the cooling cavity; liquid cooling interfaces connected with the cooling cavity are formed in the left and right sides of the opening place of the cooling cavity respectively; and a direct current input end is arranged on the front side of the shell. According to the water-cooling type thin film capacitor, the water-cooling structure is additionally arranged on the capacitor shell and the bus used for connecting the capacitor and an IGBT is built in the capacitor shell, so that a water cooling plate, a machine shell and the bus are integrated, the structure of a driver is simplified and the overall performance of the unit is improved; the water-cooling type thin film capacitor has an energy storage function as the capacitor as well as a heat dissipation function for an insulated gate bipolar transistor; and in a driving circuit, the water-cooling type thin film capacitor not only can supply current and voltage support for a high-frequency switch of the insulated gate bipolar transistor but also can perform water-cooling heat dissipation on the insulated gate bipolar transistor through a self water path.

Description

A kind of water-cooled thin film capacitor
Technical field
The present invention relates to a kind of thin film capacitor, and in particular to a kind of thin film capacitor with water cooling function, belong to electricity Container technical field.
Background technology
New-energy automobile (hybrid power, hydrogen power, pure electronic etc.), its core be all using electric energy as drive energy, and Electric energy is required for motor to the conversion of mechanical energy, and drive module is also wanted certainly.The core devices IGBT of drive module is in inversion Cheng Zhong, needs thin-film capacitor and cooled plate to support that (thin-film capacitor supports the mutation of voltage x current, water-cooling system to be used for for its running The cooling of IGBT self heats), otherwise inverter circuit cannot run.
It is well known that thin-film capacitor fuse is using organic film as dielectric, in organic film surface evaporation metal Used as electrode, in pairs winding constitutes electric capacity core body to layer.Metal film itself certainly exists resistance as conductor, and film The migration (forming electric current) of electronics is necessarily accompanied with during capacitor charge and discharge, understands that membrane capacitance is in discharge and recharge according to electric work law When can produce heat (energy loss).Although although the heat that produces of membrane capacitance less, gathers with heat, temperature also can be with Rising, until it reaches thermal balance.For the overall performance (life-span, safety etc.) of electric capacity, with its performance of the rising of temperature Can decrease.So, it is effective way of the overall performance for lifting thin-film capacitor by the heat derives produced by thin-film capacitor Footpath.
To realize above-mentioned requirements, instantly general vehicle driver, typically adopts cooled plate for substrate, IGBT, thin-film capacitor Device is fixed thereon.The embedded water channel of the radiating fin of water-cooling type IGBT, and constitute complete thermal dissipating path with reference to sealing ring, securing member. External power supply introduces electric capacity by bus, and electric capacity lead-out terminal is connected with IGBT both positive and negative polarities, by IGBT inversions, exchange output End is connected with exchange naked copper plate, through sensor, constitutes the basic forceful electric power framework of inverter.
To sum up, can be summarized as the characteristics of the structure of existing general vehicle driver:Device integration is low, and each device function is bright Really;Device tie point is more, simple installation;Integrated level is low, and wiring is arbitrarily big;Loop area increases between capacitor and IGBT, posts Raw inductance value is big.
It is assembled using simple function device more than existing general vehicle driver.For ease of installing, each device is inevitable pre- Installing space is stayed, is so difficult to accomplish the tight rush of layout.The driver of single function device connection, certainly will will sacrifice unit Tight rush property, causes the driver volume of Same Efficieney bigger than normal.And the volume of driver can affect the layout of Full Vehicle System, car is caused Using space reduction.
Additionally, assembling driver from simple function device in a large number, the loop area between each device of DC side can be caused Increase, and increased loop area can cause the stray inductance of DC circuit part to increase.For driver, parasitic electricity Sense not only results in the overall performance of dynamic device and declines, or even can disturb the control circuit of driver, causes driver function occur Failure.
The strong power part structure of existing New energy automobile motor driver in cooled plate 1 as shown in figure 1, be equipped with The side of IGBT3, IGBT3 is provided with thin film capacitor 2, and opposite side is provided with sensor 6, input connection bus 4 be arranged on IGBT3, On thin film capacitor 2, output connection copper coin 5 passes through sensor 6;Input connection bus 4 both positive and negative polarity wherein one end with it is thin Three groups of terminals connection of membrane capacitance 2, the other end is connected with input plug connector fixing end;Input connection bus 4 one end with The ac output end connection of IGBT3, the other end is connected with exchange output connector terminal.
The content of the invention
Problem to be solved by this invention is the larger problem of existing vehicle-mounted driver volume.
In order to solve the above problems, the invention provides a kind of water-cooled thin film capacitor, it is characterised in that including shell Body, is provided with cooling cavities and capacitance core in housing, capacitance core is connected by the bus in housing with DC output end, direct current Output end from cooling cavities opening on rear side of housing expose;Being respectively arranged on the left side and the right side at cooling cavities opening and cooling chamber The liquid cold joint mouth of body connection;Direct-flow input end is provided with front side of housing.
Preferably, the periphery on the housing at cooling cavities opening is provided with the IGBT fixing threaded holes for installing IGBT.
Preferably, cooling chamber sealing caulking groove is provided with the opening of the cooling cavities.
Preferably, the DC output end includes the lead-out terminal moulding being fixed on housing, is inserted in output end note Lead-out terminal pole plate in plastic, lead-out terminal pole plate is connected with bus.
It is highly preferred that the lead-out terminal pole plate is fixed in lead-out terminal moulding by lead-out terminal embedded nut.
Preferably, liquid cold joint mouth sealing ring is provided between the liquid cold joint mouth and housing.
Present invention also offers a kind of vehicle-mounted driver forceful electric power device, it is characterised in that including above-mentioned water-cooled thin-film electro Container, the housing of the thin film capacitor is provided with IGBT, and IGBT is fixed on top at the opening of cooling cavities, and its front side is provided with Sensor;The DC input terminal of IGBT is connected with the DC output end of thin film capacitor, and AC output terminal passes through sensor Expose from front side of sensor.
Preferably, IGBT sealing rings are provided between the IGBT and thin film capacitor.
The present invention increased water-cooling structure on electric capacity housing, and the bus for connecting electric capacity and IGBT is built in capacitance core Body, i.e., carried out integrated to cooled plate, casing, bus, had both simplified the structure of driver, and the globality of unit is improve again Energy.The DC output end of electric capacity adopts low induction structure, and direct current connects Jing after IGBT is changed and to be formed exchange with outer defeated companion is exchanged Connect.AC output terminal is connected through sensor with fast plug is exported, and sends motor outside.Electric capacity housing adds in IGBT installation sites Work has radiator structure, the i.e. liquid cooling system of IGBT radiatings.After IGBT is assemblied in electric capacity housing, can by extraneous liquid cooling system Realize the radiating to IGBT, the liquid cooling system of Component units.
Driver element is built using water-cooled thin film capacitor, with the driver phase assembled using conventional capacitive, cooled plate Than, using the inversion unit of water-cooled thin film capacitor, there is larger reduction in volume, device integration substantially increases.
The present invention not only has the energy-storage function of electric capacity, also has both the radiating work(of insulated gate bipolar transistor (IGBT) Can, in the driving circuit, it not only can provide electric current, voltage to insulated gate bipolar transistor (IGBT) HF switch Support, it is also possible to which water-cooling is carried out to insulated gate bipolar transistor (IGBT) by itself water route (being embedded in casing).
Description of the drawings
Fig. 1 is the structural representation of existing vehicle-mounted driver forceful electric power device;
The structural representation of the vehicle-mounted driver forceful electric power device that Fig. 2 is provided for the present invention;
The explosive view of the vehicle-mounted driver forceful electric power device that Fig. 3 is provided for the present invention;
The structural representation of the water-cooled thin film capacitor that Fig. 4 is provided for the present invention;
Fig. 5 is the datagram of inductance value after common terminal connection;
Fig. 6 is the datagram of inductance value after low inductance terminal connection.
Specific embodiment
To become apparent the present invention, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.
Embodiment
As Figure 2-3, a kind of vehicle-mounted driver forceful electric power device for providing for the present embodiment, it includes thin film capacitor 2, Thin film capacitor 2 is as shown in figure 4, including housing 2-1, be provided with cooling cavities 2-2 and capacitance core, capacitance core passes through in housing 2-1 Bus in housing 2-1 is connected with DC output end 2-4, DC output end 2-4 from cooling cavities 2-2 opening on rear side of Housing 2-1 exposes;The liquid cold joint mouth 2- that being respectively arranged on the left side and the right side at cooling cavities 2-2 opening connects with cooling cavities 2-2 7, it is provided with liquid cold joint mouth sealing ring 8 between liquid cold joint mouth 2-7 and housing 2-1.Direct-flow input end 2-3 is provided with front side of housing 2-1. DC output end 2-4 includes the lead-out terminal moulding 2-4-1 being fixed on housing 2-1, is inserted in output end moulding 2-4-1 Interior lead-out terminal pole plate 2-4-2, lead-out terminal pole plate 2-4-2 are connected with bus, and lead-out terminal pole plate 2-4-2 passes through output end Sub- embedded nut 2-4-3 is fixed in lead-out terminal moulding 2-4-1.Periphery on housing 2-1 at cooling cavities 2-2 opening sets There are the IGBT fixing threaded hole 2-5 for installing IGBT, IGBT3 is fixed on housing 2-1 using nut, cooling cavities 2-2 Cooling chamber sealing caulking groove 2-6 is provided with opening, IGBT sealing rings 7 are installed in cooling chamber sealing caulking groove 2-6.The direct current of IGBT3 is defeated Enter terminal to be connected with the DC output end 2-4 of thin film capacitor 2, i.e., using bolt, screw bolt passes lead-out terminal embeds spiral shell The DC input terminal of female 2-4-3, IGBT3, lead-out terminal pole plate 2-4-2 are connected;Sensor 6 is provided with front side of IGBT3, The AC output terminal 3-1 of IGBT3 exposes through sensor 6 from the front side of sensor 6.The AC output terminal 3-1 of IGBT3 with The direct-flow input end 2-3 of thin film capacitor 2 is on same vertical plane.
(terminal is in injection by being connected with the direct-flow input end 2-3 being embedded on front side of housing 2-1 for external direct current power supply Embedding copper piece structure, conductor self-clinching standoff), this imports thin film capacitor 2 to electric current Jing, completes the charging of electric capacity.In housing 2-1, volume Around capacitance core after with bus, DC output end 2-4 welding, integrative-structure is constituted.The structure is to reserve perforate by casing, Coordinated with housing 2-1, and be potted in housing 2-1.Now, three groups of DC output end 2-4 are through advance on housing 2-1 Perforate, the overhanging position flushed with the DC input terminal bottom surface of IGBT3 --- the DC output end 2-4 of thin film capacitor 2 is adopted Use low induction structure.Jing after IGBT3 is changed and to be formed exchange, outer defeated companion is connected direct current with exchange.The ac output end of IGBT3 Sub- 3-1 is connected through sensor 6 with fast plug is exported, and sends motor outside.Installations of the housing 2-1 of thin film capacitor 2 in IGBT3 Position is machined with radiator structure, i.e. liquid cooling system.After IGBT3 is assemblied in thin film capacitor 2, can by extraneous liquid cooling system Realize the radiating to IGBT3, the liquid cooling system of Component units.
The conventional cell structure that the vehicle-mounted driver forceful electric power device that the present embodiment is provided compares using the splicing of single device More be becoming tight rush, and the size of conventional elements is 219.2 × 250 × 92.5mm;And the size of the present embodiment be 240 × 165.7 × 61mm。
Additionally, because electric capacity adopts low inductance terminal structure, reduce loop area in being connected with IGBT, therefore the electricity of unit Sensibility reciprocal also reduces therewith, concrete data see Fig. 5,6, it is seen then that the employing of low inductance terminal structure, inversion system function is had substantially Improve.

Claims (8)

1. cooling cavities is provided with a kind of water-cooled thin film capacitor, it is characterised in that including housing (2-1), housing (2-1) (2-2) and capacitance core, capacitance core is connected by the bus in housing (2-1) with DC output end (2-4), DC output end (2-4) from cooling cavities (2-2) opening on rear side of housing (2-1) expose;The left and right sides at cooling cavities (2-2) opening point It is not provided with liquid cold joint mouth (2-7) connected with cooling cavities (2-2);Direct-flow input end (2-3) is provided with front side of housing (2-1).
2. water-cooled thin film capacitor as claimed in claim 1, it is characterised in that cooling cavities (2- on the housing (2-1) 2) periphery at opening is provided with the IGBT fixing threaded holes (2-5) for installing IGBT.
3. water-cooled thin film capacitor as claimed in claim 1, it is characterised in that at the opening of the cooling cavities (2-2) It is provided with cooling chamber sealing caulking groove (2-6).
4. water-cooled thin film capacitor as claimed in claim 1, it is characterised in that the DC output end (2-4) includes solid Lead-out terminal moulding (2-4-1) on housing (2-1), the lead-out terminal being inserted in output end moulding (2-4-1) Pole plate (2-4-2), lead-out terminal pole plate (2-4-2) is connected with bus.
5. water-cooled thin film capacitor as claimed in claim 4, it is characterised in that the lead-out terminal pole plate (2-4-2) is led to Cross lead-out terminal embedded nut (2-4-3) to be fixed in lead-out terminal moulding (2-4-1).
6. water-cooled thin film capacitor as claimed in claim 1, it is characterised in that the liquid cold joint mouth (2-7) and housing (2- 1) liquid cold joint mouth sealing ring (8) is provided between.
7. a kind of vehicle-mounted driver forceful electric power device, it is characterised in that thin including the water-cooled described in claim 1-6 any one Membrane capacitance, the housing (2-1) of the thin film capacitor (2) is provided with IGBT (3), and IGBT (3) is fixed on cooling cavities (2-2) Opening at top, its front side be provided with sensor (6);The DC input terminal of IGBT (3) is defeated with the direct current of thin film capacitor (2) Go out end (2-4) connection, AC output terminal (3-1) exposes through sensor (6) from front side of sensor (6).
8. vehicle-mounted driver forceful electric power device as claimed in claim 7, it is characterised in that the IGBT (3) and thin film capacitor (2) IGBT sealing rings (7) are provided between.
CN201710011797.9A 2017-01-06 2017-01-06 A kind of water-cooled thin film capacitor Active CN106653368B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201710011797.9A CN106653368B (en) 2017-01-06 2017-01-06 A kind of water-cooled thin film capacitor
PCT/CN2017/081350 WO2018126559A1 (en) 2017-01-06 2017-04-21 Water-cooled thin film capacitor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710011797.9A CN106653368B (en) 2017-01-06 2017-01-06 A kind of water-cooled thin film capacitor

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CN106653368B CN106653368B (en) 2018-11-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108882573A (en) * 2018-08-29 2018-11-23 北斗航天汽车(北京)有限公司 A kind of novel drive motor controller shell and novel drive motor controller

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110223963A (en) * 2019-05-23 2019-09-10 顺科新能源技术股份有限公司 A kind of high-efficiency heat radiation structure and its manufacturing method suitable for high-power IGBT

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CN102097921A (en) * 2011-03-16 2011-06-15 辽宁荣信防爆电气技术有限公司 Power unit of power device sharing one water-cooling plate with capacitor
CN202135072U (en) * 2011-08-05 2012-02-01 南京国睿新能电子有限公司 Inverted power supply main circuit unit device with module parallelly connected
US20160157391A1 (en) * 2014-11-29 2016-06-02 Zhongshan Broad-Ocean Motor Co., Ltd. Motor controller
CN206412235U (en) * 2017-01-06 2017-08-15 上海鹰峰电子科技股份有限公司 Water-cooled thin film capacitor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201230431Y (en) * 2008-06-23 2009-04-29 艾默生网络能源有限公司 Water cooling power module
CN102097921A (en) * 2011-03-16 2011-06-15 辽宁荣信防爆电气技术有限公司 Power unit of power device sharing one water-cooling plate with capacitor
CN202135072U (en) * 2011-08-05 2012-02-01 南京国睿新能电子有限公司 Inverted power supply main circuit unit device with module parallelly connected
US20160157391A1 (en) * 2014-11-29 2016-06-02 Zhongshan Broad-Ocean Motor Co., Ltd. Motor controller
CN206412235U (en) * 2017-01-06 2017-08-15 上海鹰峰电子科技股份有限公司 Water-cooled thin film capacitor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108882573A (en) * 2018-08-29 2018-11-23 北斗航天汽车(北京)有限公司 A kind of novel drive motor controller shell and novel drive motor controller

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Publication number Publication date
CN106653368B (en) 2018-11-23
WO2018126559A1 (en) 2018-07-12

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