CN106644406A - Automatic energy efficiency test system and method of light source product - Google Patents

Automatic energy efficiency test system and method of light source product Download PDF

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Publication number
CN106644406A
CN106644406A CN201611093330.5A CN201611093330A CN106644406A CN 106644406 A CN106644406 A CN 106644406A CN 201611093330 A CN201611093330 A CN 201611093330A CN 106644406 A CN106644406 A CN 106644406A
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CN
China
Prior art keywords
test
integrating sphere
sample
test sample
controller
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Pending
Application number
CN201611093330.5A
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Chinese (zh)
Inventor
黄荣超
郑凯
王彦兵
张文裕
钟文锋
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SGS-CSTC STANDARDS TECHNICAL SERVICES Co Ltd
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SGS-CSTC STANDARDS TECHNICAL SERVICES Co Ltd
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Application filed by SGS-CSTC STANDARDS TECHNICAL SERVICES Co Ltd filed Critical SGS-CSTC STANDARDS TECHNICAL SERVICES Co Ltd
Priority to CN201611093330.5A priority Critical patent/CN106644406A/en
Publication of CN106644406A publication Critical patent/CN106644406A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M11/00Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
    • G01M11/02Testing optical properties

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  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention relates to an automatic energy efficiency test system and method of a light source product. The system comprises a controller, an integrating sphere test system, an integrating sphere door opening/closing device, a test sample, a test sample accommodating frame, a sample pickup device and a PC; the integrating sphere test system is connected with the test sample, the sphere door opening/closing device and the controller; the sphere door opening/closing device is connected with the integrating sphere test system and the controller, and used to control door opening and closing operations of the integrating sphere test system; the test sample is connected with the integrating sphere test system, the test sample accommodating frame and the sample pickup device; the test sample accommodating frame is connected with the test sample; the sample pickup device is connected with the controller and the test sample; and the PC is connected with the controller, and used to setting input and output parameters and provides automatic test logics. The test system and method can reduce rely on people, reduce the work burden of test staff, make test coherent, and improve the quality and efficiency greatly.

Description

A kind of light source product efficiency automatization test system and method for testing
[technical field]
The present invention relates to light source product efficiency test technical field, specifically a kind of light source product efficiency automation survey Test system and method for testing.
[background technology]
Light source product needs to carry out efficiency test after dispatching from the factory, to determine its performance.In the past to light in measurement field tests The test of product-derived efficiency depends on tester manually to be operated according to testing standard, can only once test a light source, After each test of light source terminates, the replacing for manually carrying out test sample is needed, efficiency comparison is low.In addition, for test result Judge, due to the difference of tester, the difference of method of operating, tester's technical ability is different, causes test result to have differences. Therefore, if a kind of light source product efficiency Auto-Test System can be provided so as to be designed according to testing standard, by testing system System is more than human users, and then solution not enough to substitute, and reduces the dependence to people, will have very important significance.
[content of the invention]
Present invention aim to solve above-mentioned deficiency and a kind of light source product efficiency automatization test system is provided, The dependence to personnel is reduced, the operating pressure of tester is alleviated, makes test link up, quality has larger carrying with efficiency It is high.
A kind of light source product efficiency automatization test system is designed for achieving the above object, including controller, integrating sphere are surveyed Test system, integrating sphere door opening/closing apparatus, test sample, test sample rack, sample pick-up device, PC;Wherein, integrating sphere Test system:It is connected with test sample, integrating sphere door opening/closing apparatus, controller;Integrating sphere door opening/closing apparatus:With integrating sphere measurement System, controller connection, integrating sphere door opening/closing apparatus are used to control enabling and the door-closing operation of integrating sphere measurement system;Test Sample:It is connected with integrating sphere measurement system, test sample rack, sample pick-up device;Test sample rack:With test specimens Product connect;Sample pick-up device:It is connected with controller, test sample;PC:It is connected with controller, for setting input and output Parameter simultaneously provides automatic test logic;Controller:Test sample is tested by integrating sphere measurement system, by integration Ball switch door gear be integrated ball open the door and action of closing the door, test sample is picked up by sample pick-up device and The transfer of position, test sample is mounted on test sample rack according to certain rule and is picked up for sample pick-up device.
Preferably, the controller is data acquisition and the Motion Control Platform for being applied to safety detection, controller profit It is connected and is communicated with being set up including the equipment including electric power system, tester and peripheral servicing unit with control platform, and will Method of testing, decision logic and the operating process that standard is required is compiled into machine language, by PC control software, realizes Closed-loop control and automation mechanized operation that detection instruction transmitting-receiving, detection data collection and test result judge.
Preferably, the sample pick-up device is six axis joint robots.
Preferably, the test sample rack is the array structure of three row of two-layer seven.
Preferably, the integrating sphere measurement system is provided with two sets, two sets of integrating sphere measurement systems are connected in parallel to controller, Controller controls the test that two sets of integrating sphere measurement systems are automatically performed test sample.
Present invention also offers a kind of method of testing of light source product efficiency automatization test system, comprises the following steps: Operation sequence setting is carried out by PC, while being controlled to two sets of integrating sphere measurement systems, continuous and automatic testing most 80 Individual sample, and record data automatically, automatic discriminating test result;In the testing process, the operation of tester is including following Step:Sample placement, program setting, program start, test and terminate;Light source product efficiency automatization test system be automatically performed with Lower operation:Integrating sphere is opened, test sample is taken out, is loaded onto new test sample, sample is put into integrating sphere measurement system, closing Integrating sphere, tested.
Wherein, in the operating procedure of tester, sample is placed as that test sample is placed in order test specimens On product rack;Program setting is to carry out program setting by PC, and setting needs the integrating sphere measurement system of control, required The sample size of test;It is to start test program by PC that program starts;Test terminates to be end to be tested, to testing result Checked, and changed next group test sample.
The present invention compared with the existing technology, by PC operation sequence setting is carried out, can be to two sets of integrating sphere measurement systems System is controlled, most 80 samples of continuous and automatic testing, and record data automatically, and automatic discriminating test result is whole to survey In examination flow process, only in initial manipulation, its operation is comprised the following steps tester:The placement of S1 samples, S2 program settings, S3 programs Start, S4 tests terminate, automatization test system can then be automatically performed following operation:Open integrating sphere, take out test sample, dress New test sample is gone up, sample is put into integrating sphere measurement system, integrating sphere is closed, is tested, be which system reduces to people The dependence of member, alleviates the operating pressure of tester, makes test link up, and quality is all greatly improved with efficiency;The test System is designed according to testing standard, and method of testing, test logic, criterion are compiled into testing process software, passes through Test system is substituting human users, while tested using this set of automatic testing process, can effectively solve more than Deficiency, test before test condition is arranged after, test process can be tested by flow process, so as to reduce the dependence to people, be worth Obtain popularization and application.
[description of the drawings]
Fig. 1 is the structural representation of the present invention;
Fig. 2 is that the plane of the present invention places schematic diagram;
Fig. 3 is the positive structure schematic of test sample rack;
Fig. 4 is the side structure schematic diagram of test sample rack;
In figure:1st, controller 2, integrating sphere measurement system 3, integrating sphere door opening/closing apparatus 4, test sample 5, test specimens Product rack 6, sample pick-up device 7, PC.
[specific embodiment]
Below in conjunction with the accompanying drawings further explained below is made to the present invention:
As shown in drawings, the invention provides a kind of light source product efficiency automatization test system, including:Controller 1, product Bulb separation test system 2, integrating sphere door opening/closing apparatus 3, test sample 4, test sample rack 5, sample pick-up device 6, PC 7, wherein,
Integrating sphere measurement system:It is connected with the test sample, integrating sphere door opening/closing apparatus, controller;
Integrating sphere door opening/closing apparatus:It is connected with the integrating sphere measurement system, controller;
Test sample:It is connected with the integrating sphere measurement system, test sample rack;
Test sample rack:It is connected with the test sample;
Sample pick-up device:It is connected with the controller;
PC:It is connected with the controller, and its setting input/output argument simultaneously provides automatic test logic;
Controller is tested test sample by integrating sphere measurement system, and controller passes through integrating sphere door opening/closing apparatus It is integrated ball to open the door and action of closing the door, controller is picked up test sample by sample pick-up device and position Transfer, test sample is mounted on test sample rack according to certain rule and is picked up for sample pick-up device.
In the present invention, controller is that safety detects automated system, is a kind of number for being applied to electrical safety test field According to collection and Motion Control Platform.The novelty of the system is that the theory of automatic control technology is applied into safety detection, profit It is connected with setting up including the various equipment including electric power system, various testers and peripheral servicing unit with a control platform And communication, and method of testing, decision logic and the operating process that standard is required, machine language is compiled into, by host computer Control software, realizes detection instruction transmitting-receiving, the closed-loop control that detection data is gathered and test result judges and automation mechanized operation.
In the present invention, sample pick-up device is six axis joint robots;Test sample rack is 2 layer of 3 array structure of row 7, Robot brachium is utilized with maximum;Integrating sphere door opening/closing apparatus are used to automatically control the enabling of integrating sphere measurement system and close the door Operation;Judged to test whether to complete by PC software logic;Two sets of integrating sphere measurement systems of control, are automatically performed 80 test specimens The test of product.
The present invention method of testing be:Operation sequence setting is carried out by PC, can be to two sets of integrating sphere measurement systems It is controlled, most 80 samples of continuous and automatic testing, and record data automatically, automatic discriminating test result.Whole test In flow process, tester comprises the following steps only in initial manipulation:S1 samples are placed;S2 program settings;S3 programs start;S4 Test terminates.Automatization test system can be automatically performed following operation:Integrating sphere is opened, test sample is taken out, is loaded onto new survey Test agent, sample is put into integrating sphere measurement system, close integrating sphere, tested.The present invention reduces the dependence to personnel, subtracts The light operating pressure of tester, makes test link up, and quality is all greatly improved with efficiency.
Wherein, tester comprises the following steps in initial manipulation:
S1, sample is placed:Most 80 test samples are placed in order on test sample rack;
S2, program setting:Program setting is carried out by PC, setting needs the integrating sphere measurement system of control, required The sample size of test;
S3, program starts:Test program is started by PC;
S4, test terminates:End to be tested, checks to testing result, and changes most 80 test specimens of next group Product.
The present invention is not limited by above-mentioned embodiment, other any Spirit Essences and principle without departing from the present invention Lower made change, modification, replacement, combination, simplification, should be equivalent substitute mode, be included in the protection model of the present invention Within enclosing.

Claims (7)

1. a kind of light source product efficiency automatization test system, it is characterised in that including controller, integrating sphere measurement system, product Bulb separation door opening/closing apparatus, test sample, test sample rack, sample pick-up device, PC, wherein,
Integrating sphere measurement system:It is connected with test sample, integrating sphere door opening/closing apparatus, controller;
Integrating sphere door opening/closing apparatus:It is connected with integrating sphere measurement system, controller, integrating sphere door opening/closing apparatus are used to control integration The enabling of ball test system and door-closing operation;
Test sample:It is connected with integrating sphere measurement system, test sample rack, sample pick-up device;
Test sample rack:It is connected with test sample;
Sample pick-up device:It is connected with controller, test sample;
PC:It is connected with controller, for setting input/output argument and providing automatic test logic;
Controller:Test sample is tested by integrating sphere measurement system, is integrated by integrating sphere door opening/closing apparatus Ball open the door and action of closing the door, test sample is picked up by sample pick-up device and position transfer, test sample It is mounted on test sample rack according to certain rule and is picked up for sample pick-up device.
2. light source product efficiency automatization test system as claimed in claim 1, it is characterised in that:The controller is application Data acquisition and Motion Control Platform in safety detection, controller is using control platform and includes electric power system, tester And peripheral servicing unit is set up connection and is communicated in interior equipment, and method of testing, decision logic and the behaviour that standard is required Machine language is compiled into as flow process, by PC control software, detection instruction transmitting-receiving, detection data collection is realized and is tested As a result the closed-loop control for judging and automation mechanized operation.
3. light source product efficiency automatization test system as claimed in claim 1, it is characterised in that:The sample pick-up device For six axis joint robots.
4. light source product efficiency automatization test system as claimed in claim 1, it is characterised in that:The test sample is placed Frame is the array structure of three row of two-layer seven.
5. light source product efficiency automatization test system as claimed in claim 1, it is characterised in that:The integrating sphere measurement system System is provided with two sets, and two sets of integrating sphere measurement systems are connected in parallel to controller, and it is automatic that controller controls two sets of integrating sphere measurement systems Complete the test of test sample.
6. the method for testing of the light source product efficiency automatization test system as any one of claim 1 to 6, its feature It is to comprise the following steps:Operation sequence setting is carried out by PC, while two sets of integrating sphere measurement systems are controlled, Most 80 samples of continuous and automatic testing, and record data automatically, automatic discriminating test result;In the testing process, test The operation of personnel is comprised the following steps:Sample placement, program setting, program start, test and terminate;Light source product efficiency is automated Test system is automatically performed following operation:Integrating sphere is opened, test sample is taken out, is loaded onto new test sample, is put into sample Integrating sphere measurement system, close integrating sphere, tested.
7. method of testing as claimed in claim 6, it is characterised in that:In the operating procedure of tester, sample is placed as Test sample is placed in order on test sample rack;Program setting is to carry out program setting by PC, setting Need the integrating sphere measurement system of control, the sample size of required test;It is to start test program by PC that program starts; Test terminates to be end to be tested, testing result is checked, and changes next group test sample.
CN201611093330.5A 2016-12-01 2016-12-01 Automatic energy efficiency test system and method of light source product Pending CN106644406A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107367680A (en) * 2017-07-28 2017-11-21 华南理工大学 LED light product-derived electrical characteristic parameter multistation one-parameter intelligence concurrent test device and method
CN109060378A (en) * 2018-09-14 2018-12-21 通标标准技术服务(上海)有限公司 A kind of automatization test system rigidly tested for auto parts and components and its test method

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CN105444995A (en) * 2015-11-17 2016-03-30 中国科学院长春光学精密机械与物理研究所 LED-lamp accelerated-life on-line detection equipment
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CN102540038A (en) * 2010-12-27 2012-07-04 苏州晶能科技有限公司 Sorting and testing equipment for full-automatic Light-Emitting Diode (LED) light source modules, and sorting and testing method thereof
CN202710180U (en) * 2012-05-03 2013-01-30 杭州赛美蓝光电科技有限公司 Light emitting diode (LED) powder supplementation and light splitting testing system
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107367680A (en) * 2017-07-28 2017-11-21 华南理工大学 LED light product-derived electrical characteristic parameter multistation one-parameter intelligence concurrent test device and method
CN107367680B (en) * 2017-07-28 2019-09-06 华南理工大学 LED light product-derived electrical characteristic parameter multistation one-parameter intelligence concurrent test device and method
CN109060378A (en) * 2018-09-14 2018-12-21 通标标准技术服务(上海)有限公司 A kind of automatization test system rigidly tested for auto parts and components and its test method

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