CN106636604A - Thermal treatment device for producing pulp baling wire - Google Patents
Thermal treatment device for producing pulp baling wire Download PDFInfo
- Publication number
- CN106636604A CN106636604A CN201710012627.2A CN201710012627A CN106636604A CN 106636604 A CN106636604 A CN 106636604A CN 201710012627 A CN201710012627 A CN 201710012627A CN 106636604 A CN106636604 A CN 106636604A
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- China
- Prior art keywords
- wire
- traction
- steel wire
- wheel
- tenslator
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The invention relates to a thermal treatment device for producing a pulp baling wire, belongs to the technical field of baling wire production, and provides the thermal treatment device for producing the pulp baling wire. The thermal treatment device for producing the pulp baling wire has the advantages that production efficiency can be effectively improved, production cost is saved and product quality is guaranteed. The adopted technical scheme is that multiple coils of wire rolls are arranged on a pay-off unit and are connected with a tension control device through the pay-off unit, the tension control device is used for regulating the tightness of the wire, and the wire which is released from the tension control device is heated by a heating device and is then subjected to cooling treatment via a circulating water cooling device. The thermal treatment device is widely used for wire production and processing.
Description
Technical field
The present invention relates to a kind of annealing device for producing paper pulp bale tie wire, belongs to bale tie wire production technical field.
Background technology
It is this based on the annealing device that at present domestic production wire fabrication is used still is heated with direct-fired heater and medium
Mode of heating programming rate is slow, and sealing is poor, causes thermal loss larger, causes energy waste, and the constant bad control of temperature
System so that the quality of wire rod heat treatment cannot be guaranteed.
Induction heating technique is relatively broad in the surface hardening application of the thicker bar of metal works and diameter at present, but
The thinner wire fabrication industry of diameter does not reach always preferable thermal effectiveness.Its reason is, under electromagnetic induction effect, work
Vortex is produced in part, and is vortexed and is had kelvin effect, i.e. surface of the work current density very high, inwardly gradually decreased, caused inside and outside
Heating is uneven.This power frequency for being accomplished by selecting matches with gauge or diameter of wire, and the time of control heating is constant.
Steel wire is heated and cooling procedure in, heat time, firing rate, cool time and cooling velocity are to gold
The process of the transformation of phase constitution has conclusive impact, so as to decide the quality and performance of final products.
The content of the invention
To solve the technical problem that prior art is present, the invention provides one kind can effectively improve production efficiency, section
About production cost and ensure product quality production paper pulp bale tie wire annealing device.
For achieving the above object, the technical solution adopted in the present invention is the annealing device for producing paper pulp bale tie wire,
Including actinobacillus device, tenslator, heater and circulating water cooling device, polydisc steel is provided with the actinobacillus device
Silk volume, the steel wire coil Jing actinobacillus devices are connected with tenslator, and the tenslator is used to adjust steel wire
Elasticity, tenslator steel wire out is heated through heater, is being entered through circulating water cooling device
Row cooling treatment.
Preferably, the actinobacillus device is mainly made up of unwrapping wire frame, steel wire plate rail, taper framework and coalignment, institute
State and directive wheel and head sheave are provided with the top of unwrapping wire frame, broken string brake switch, institute are provided between the head sheave and directive wheel
The side for stating unwrapping wire frame is provided with taper framework, is provided with coalignment in the taper framework, the unwrapping wire frame it is upper
Portion is additionally provided with inspection platform, and on the inspection platform cat ladder is provided with.
Preferably, the bottom of the unwrapping wire frame is additionally provided with tension force wheel, and the tension force wheel passes through guide roller
It is connected with ballast box.
Preferably, the coalignment is mainly made up of substrate and fabric wheel, and one end of the substrate is provided with eyelet strip,
The other end is provided with threading cylinder, and multiple fabric wheels are staggeredly equipped with the substrate.
Preferably, the tenslator is mainly made up of traction bearing, traction wheel and tensioning wheel, the traction bearing
Middle part be provided with traction decelerator, traction wheel is provided with the output shaft of the traction decelerator, the traction decelerator
Traction drive motor is provided with input shaft, the side of the traction bearing is provided with inlet wire directive wheel and outlet directive wheel, institute
The opposite side for stating traction bearing is provided with tensioning wheel.
Preferably, feed rod is provided with the traction bearing, slide is provided with the feed rod, the both sides of the slide are equal
Back-moving spring is provided with, the back-moving spring is sleeved on feed rod, the tensioning wheel is arranged on slide.
A kind of heat treatment method for producing paper pulp bale tie wire, follows the steps below, and first passes sequentially through on steel wire
Actinobacillus device, tenslator, heater and circulating water cooling device；Then traction drive in tenslator is adjusted
The rotating speed of motor, adjusts the heating-up temperature of heater and the flow of recycling water formulation cooling device, by the speed for adjusting steel wire
Degree and cooling water flow, improve thermal effectiveness.
Compared with prior art, the present invention has following technique effect：The present invention controls unwrapping wire using actinobacillus device, passes through
Tenslator provides driving force, while keep steel wire to be tensioned constantly, after the heated device heating of steel wire, into circulation
Water-cooling apparatus, by controlling the flow of recirculated water and the speed of steel wire, makes steel wire sufficiently cool, and then current return water storage box,
Simultaneously water temperature is controlled within the specific limits using cooling tower；And in actual production more flexibly, can with opening with stopping,
Saving old technique needs the great amount of cost of insulation and input when stopping.And every steel wire is individually heated, and is independent of each other, no
The waste of energy when there is yield less.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of actinobacillus device of the present invention.
Fig. 3 is the structural representation of coalignment in the present invention.
Fig. 4 is the structural representation of tenslator in the present invention.
Fig. 5 is the side view of Fig. 4.
Specific embodiment
In order that the technical problem to be solved, technical scheme and beneficial effect become more apparent, below tie
Drawings and Examples are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only
To explain the present invention, it is not intended to limit the present invention.
As shown in figure 1, production paper pulp bale tie wire annealing device, including actinobacillus device 1, tenslator 2, plus
Thermal 3 and circulating water cooling device 4, are provided with polydisc steel wire coil, steel wire coil Jing actinobacillus devices 1 and tension force on actinobacillus device 1
Control device phase 2 connects, and tenslator 2 is used to adjust the elasticity of steel wire, and the steel wire out of tenslator 2 is passed through
Heater 3 is heated, and through circulating water cooling device 4 cooling treatment is being carried out.Steel wire coil is placed on actinobacillus device, is passed through
Actinobacillus device ensure that steel wire unwrapping wire is smooth, and steel wire does not knot winding；Tenslator provides power for whole production line；
Heater adopts induction heating equipment, for quick Heating Steel Wire, it is possible within the specific limits, according to the big ditty of speed
Section heating power, is heated evenly steel wire；Circulating water cooling device is pumped out using cold water by water storage box Jing water pumps, it is ensured that its flow velocity
Steel wire is adequately cooled with flow, then current return water storage box, while water temperature is controlled in certain model using cooling tower
In enclosing.
As shown in Fig. 2 actinobacillus device 1 is main by unwrapping wire frame 5, steel wire plate rail 6, taper framework 7 and the structure of coalignment 8
Into the top of unwrapping wire frame 5 is provided with directive wheel 9 and head sheave 10, and broken string brake switch is provided between head sheave 10 and directive wheel 9
11, the side of unwrapping wire frame 5 is provided with taper framework 7, taper framework 7 and is provided with coalignment 8, the top of unwrapping wire frame 5
Inspection platform 13 is additionally provided with, on inspection platform 13 cat ladder is provided with.The bottom of unwrapping wire frame 5 is additionally provided with tension force wheel
14, tension force wheel 14 is connected with ballast box by guide roller 15.Steel wire coil passes through coalignment, directive wheel, head sheave, tension force control
Ratch enters tenslator 2, and taper framework tapers into can steel wire centrifugation scope, steel wire is steadily filled into alignment
Put, coalignment can make steel wire carry out smoothing out with the fingers suitable, and provide certain clamping force, make whole steel wire keep certain tension force, inspection
Equating platform is convenient to be overhauled to equipment and is safeguarded.
As shown in figure 3, coalignment 8 is mainly made up of substrate 16 and fabric wheel 17, one end of substrate 16 is provided with threading
Plate 18, the other end is provided with threading cylinder 19, and multiple fabric wheels 17 are staggeredly equipped with substrate 16.Steel wire is passed through by eyelet strip, according to
Secondary fabric wheel adopts interlaced arrangement through space fabric wheel and threading cylinder, and to steel wire certain clamping force is provided, it is ensured that
Steel wire has certain tension force.
As shown in Figure 4, Figure 5, tenslator 2 is mainly made up of traction bearing 20, traction wheel 21 and tensioning wheel 22, is led
The middle part for drawing bearing 20 is provided with traction decelerator 23, and on the output shaft for drawing decelerator 23 traction wheel 21 is provided with, and traction subtracts
Traction drive motor 24 is provided with the input shaft of fast device 23, the side for drawing bearing 20 is provided with inlet wire directive wheel 25 and outlet
Directive wheel 26, the opposite side for drawing bearing 20 is provided with tensioning wheel 22.Feed rod 29 is provided with traction bearing 20, is set on feed rod 29
Slide 27 is equipped with, the both sides of slide 27 are provided with back-moving spring 28, and back-moving spring 28 is sleeved on feed rod 29, and tensioning wheel 22 is pacified
It is mounted on slide 27.Steel wire Jing inlet wires directive wheel 25, then winds several circles on traction wheel 21, further around tensioning wheel excessively, Jing outlets
Directive wheel 26 is passed, and motor drives traction wheel to rotate by traction decelerator, so as to provide power for steel wire.Tensioning wheel exists
In the presence of back-moving spring, can move back and forth, make steel wire remain tensioning state.
In actual use, first, by steel wire coil by actinobacillus device, Jing coalignments, guide roller send on steel wire
To tenslator, then, steel wire Jing inlet wire directive wheels wind several circles on traction wheel, and its purpose is：Tractive force is distributed
To each circle so as to which operation is more stable.Then, on the tensioning wheel being connected with spring, tensioning wheel can be according to steel wire for steel wire
Elastic change, changes its position automatically, by the constant tension for adjusting the deflection of spring to ensure steel wire, to ensure speed
That what is spent is constant.Steel wire is sent finally by outlet directive wheel.
Tenslator plays a crucial role in whole device.Because galvanization production line is longer, steel wire line footpath is thin, so
Operationally, steel wire shake is very big, adds motor speed itself and has certain error, so causing steel wire in induction heating equipment
Medium velocity changes greatly, directly affects heating effect.When velocity perturbation is especially big, heating power cannot be with speed phase at that time
Matching so that steel wire soft or hard is uneven, has a strong impact on the quality of product.Tenslator solves well this problem, if
Standby upper motor is connected synchronous operation with the motor on admission machine by signal, while controlling the constant tension on steel wire so as to
The velocity perturbation very little in heating, so as to substantially increase the stability of heat treatment.Subsequently, steel wire enters induction heating equipment,
Quickly heated, and can guarantee that steel wire in velocity-stabilization, heating effect is consistent.After steel wire heating is finished, into recirculated water
Cooling device, the device is automatic circulating system, obtains silk by the water pump in water storage box to cooling bath by water pump first
It is sufficiently cool, and the difference required according to wire quality, line footpath and finished product, adjust the length of cooling bath and the flow of water, stream
Speed, to obtain preferably cooling result.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention
Any modification, equivalent and improvement made within god and principle etc., all should wrap within the scope of the present invention.
Claims (7)
1. the annealing device of paper pulp bale tie wire is produced, it is characterised in that：Including actinobacillus device, tenslator, heating
Device and circulating water cooling device, are provided with polydisc steel wire coil on the actinobacillus device, the steel wire coil Jing actinobacillus devices with
Force control device is connected, the tenslator is used to adjusting the elasticity of steel wire, and the tenslator is out
Steel wire is heated through heater, and through circulating water cooling device cooling treatment is being carried out.
2. it is according to claim 1 production paper pulp bale tie wire annealing device, it is characterised in that：The actinobacillus device
Mainly it is made up of unwrapping wire frame, steel wire plate rail, taper framework and coalignment, at the top of the unwrapping wire frame directive wheel is provided with
And head sheave, broken string brake switch is provided between the head sheave and directive wheel, the side of the unwrapping wire frame is provided with tapered box
Frame, is provided with coalignment in the taper framework, the top of the unwrapping wire frame is additionally provided with inspection platform, and the maintenance is put down
Cat ladder is provided with platform.
3. it is according to claim 2 production paper pulp bale tie wire annealing device, it is characterised in that：The unwrapping wire frame
Bottom be additionally provided with tension force wheel, the tension force wheel is connected with ballast box by guide roller.
4. according to Claims 2 or 3 production paper pulp bale tie wire annealing device, it is characterised in that：The alignment
Device is mainly made up of substrate and fabric wheel, and one end of the substrate is provided with eyelet strip, and the other end is provided with threading cylinder, described
Multiple fabric wheels are staggeredly equipped with substrate.
5. it is according to claim 1 production paper pulp bale tie wire annealing device, it is characterised in that：The tension force
Device is mainly made up of traction bearing, traction wheel and tensioning wheel, and in the middle part of the traction bearing traction decelerator is provided with, described
Traction wheel is provided with the output shaft of traction decelerator, on the input shaft of the traction decelerator traction drive motor is provided with,
The side of the traction bearing is provided with inlet wire directive wheel and outlet directive wheel, and the opposite side of the traction bearing is provided with tensioning
Wheel.
6. it is according to claim 5 production paper pulp bale tie wire annealing device, it is characterised in that：The traction bearing
On be provided with feed rod, slide is provided with the feed rod, the both sides of the slide are provided with back-moving spring, the back-moving spring
It is sleeved on feed rod, the tensioning wheel is arranged on slide.
7. a kind of use produces as claimed in claim 1 the heat treatment method of the annealing device of paper pulp bale tie wire, its feature
It is：Follow the steps below, first steel wire is passed sequentially through into actinobacillus device, tenslator, heater and circulation
Water-cooling apparatus；Then adjust tenslator in traction drive motor rotating speed, adjust heater heating-up temperature and
The flow of recycling water formulation cooling device, by the speed and cooling water flow that adjust steel wire, improves thermal effectiveness.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710012627.2A CN106636604A (en) | 2017-01-09 | 2017-01-09 | Thermal treatment device for producing pulp baling wire |
| PCT/CN2017/086060 WO2018126603A1 (en) | 2017-01-09 | 2017-05-26 | Thermal treatment device for producing pulp baling wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710012627.2A CN106636604A (en) | 2017-01-09 | 2017-01-09 | Thermal treatment device for producing pulp baling wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106636604A true CN106636604A (en) | 2017-05-10 |
Family
ID=58842684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710012627.2A Pending CN106636604A (en) | 2017-01-09 | 2017-01-09 | Thermal treatment device for producing pulp baling wire |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN106636604A (en) |
| WO (1) | WO2018126603A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107671119A (en) * | 2017-09-28 | 2018-02-09 | 广东亚太新材料科技有限公司 | Steel bar flattens production line |
| WO2018126603A1 (en) * | 2017-01-09 | 2018-07-12 | 山西榆次远大线材制品有限公司 | Thermal treatment device for producing pulp baling wire |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5893514A (en) * | 1981-11-30 | 1983-06-03 | Nippon Steel Weld Prod & Eng Co Ltd | Successive supplying method of wire material |
| CN201704369U (en) * | 2010-03-15 | 2011-01-12 | 郑州国钧电子技术有限公司 | Induction heating annealing device for metal wires |
| CN102234712A (en) * | 2010-05-07 | 2011-11-09 | 郑州科创电子有限公司 | Thin wire inductive heating heat treatment system |
| CN202028634U (en) * | 2011-03-21 | 2011-11-09 | 安徽省电力公司阜阳供电公司 | Movable wire paying-off suspension rod device of wire paying-off rack of aluminum rod drawing machine |
| CN203972516U (en) * | 2014-08-02 | 2014-12-03 | 博尔富（江苏）实业有限公司 | Upper odd test unwrapping wire stress eliminating device |
| CN104340751A (en) * | 2013-08-02 | 2015-02-11 | 天津华源线材制品有限公司 | Low-carbon wire constant tension rewinding shaft device |
| CN105035870A (en) * | 2015-08-24 | 2015-11-11 | 天津经纬电材股份有限公司 | Drive drawing mechanism of enameling machine wire storage device |
| CN204751710U (en) * | 2015-05-08 | 2015-11-11 | 浙江百川导体技术股份有限公司 | Tubular annealing stove is with permanent tension take -up |
| CN105417280A (en) * | 2015-12-30 | 2016-03-23 | 重庆永富电线电缆有限公司 | Novel cable traction frame |
| CN206538457U (en) * | 2017-01-09 | 2017-10-03 | 山西榆次远大线材制品有限公司 | A kind of annealing device for producing paper pulp bale tie wire |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103130027A (en) * | 2011-11-28 | 2013-06-05 | 西北机器有限公司 | Double position pay-off stand |
| CN203497846U (en) * | 2013-09-11 | 2014-03-26 | 福建世纪电缆有限公司 | Disc-type swinging pay-off rack |
| CN106636604A (en) * | 2017-01-09 | 2017-05-10 | 山西榆次远大线材制品有限公司 | Thermal treatment device for producing pulp baling wire |
-
2017
- 2017-01-09 CN CN201710012627.2A patent/CN106636604A/en active Pending
- 2017-05-26 WO PCT/CN2017/086060 patent/WO2018126603A1/en active Application Filing
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5893514A (en) * | 1981-11-30 | 1983-06-03 | Nippon Steel Weld Prod & Eng Co Ltd | Successive supplying method of wire material |
| CN201704369U (en) * | 2010-03-15 | 2011-01-12 | 郑州国钧电子技术有限公司 | Induction heating annealing device for metal wires |
| CN102234712A (en) * | 2010-05-07 | 2011-11-09 | 郑州科创电子有限公司 | Thin wire inductive heating heat treatment system |
| CN202028634U (en) * | 2011-03-21 | 2011-11-09 | 安徽省电力公司阜阳供电公司 | Movable wire paying-off suspension rod device of wire paying-off rack of aluminum rod drawing machine |
| CN104340751A (en) * | 2013-08-02 | 2015-02-11 | 天津华源线材制品有限公司 | Low-carbon wire constant tension rewinding shaft device |
| CN203972516U (en) * | 2014-08-02 | 2014-12-03 | 博尔富（江苏）实业有限公司 | Upper odd test unwrapping wire stress eliminating device |
| CN204751710U (en) * | 2015-05-08 | 2015-11-11 | 浙江百川导体技术股份有限公司 | Tubular annealing stove is with permanent tension take -up |
| CN105035870A (en) * | 2015-08-24 | 2015-11-11 | 天津经纬电材股份有限公司 | Drive drawing mechanism of enameling machine wire storage device |
| CN105417280A (en) * | 2015-12-30 | 2016-03-23 | 重庆永富电线电缆有限公司 | Novel cable traction frame |
| CN206538457U (en) * | 2017-01-09 | 2017-10-03 | 山西榆次远大线材制品有限公司 | A kind of annealing device for producing paper pulp bale tie wire |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018126603A1 (en) * | 2017-01-09 | 2018-07-12 | 山西榆次远大线材制品有限公司 | Thermal treatment device for producing pulp baling wire |
| CN107671119A (en) * | 2017-09-28 | 2018-02-09 | 广东亚太新材料科技有限公司 | Steel bar flattens production line |
| CN107671119B (en) * | 2017-09-28 | 2023-09-05 | 广东亚太新材料科技有限公司 | Steel bar flattening production line |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018126603A1 (en) | 2018-07-12 |
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Application publication date: 20170510 |
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