CN106636539A - Steelmaking converter composition real-time warning apparatus and method thereof - Google Patents
Steelmaking converter composition real-time warning apparatus and method thereof Download PDFInfo
- Publication number
- CN106636539A CN106636539A CN201610769858.3A CN201610769858A CN106636539A CN 106636539 A CN106636539 A CN 106636539A CN 201610769858 A CN201610769858 A CN 201610769858A CN 106636539 A CN106636539 A CN 106636539A
- Authority
- CN
- China
- Prior art keywords
- audible
- visual annunciator
- information
- exceeded
- comparison result
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/4673—Measuring and sampling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/04—Arrangements of indicators or alarms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/02—Charges containing ferrous elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Alarm Systems (AREA)
Abstract
The invention discloses a steel-making converter composition real-time warning apparatus and a method thereof. The steel-making converter composition real-time warning apparatus comprises a temperature sensor, a PLC controller, a data acquisition and analysis server, ERP, an audible and visual alarm, a LED screen, and a component analyzer, the data acquisition and analysis server is connected with the PLC controller, ERP, the audible and visual alarm, the LED screen, and the component analyzer, the data acquisition and analysis server obtains component information and temperature information of different steel types in a production process card, practical molten steel temperature in PLC can be obtained from the PLC controller, the practical component information of the molten steel can be obtained by the component analyzer; the practical component information of the molten steel and the practical molten steel temperature are compared with the component information of the production process card and the temperature information, and the comparison result can be displayed in the LED screen with different colors.
Description
Technical field
The present invention relates to a kind of component monitoring and early warning field, are related specifically to a kind of steelmaking converter composition real-time early warning dress
Put and method.
Background technology
The balance of steel and iron industry, coordination, sustainable development, research and development adapt to the ecology iron and steel in Post Industrialization epoch and roll
Technology processed is extremely urgent, and enterprise must pass through the quality and performance of lean production improving product, meet the demand that segments market；
Simultaneously reducing energy consumption is wanted, meet national green environmental requirement, realize cost efficiency.Refine the important work as control final products
Sequence, it is particularly important in enterprise lifts quality, cost efficiency.
It is more and more accurate to the component requirements of finished steel with the development and the renewal of technology of enterprise, to process for making
Put forward higher requirement.But, because the component of molten steel is more, rhythm of production is very fast, has again during steel making operation
Larger uncertainty, therefore, operating personnel are difficult to judge all the components and technique in very short time in operation
, easily there is careless omission in the deviation situation of card request, once and have composition not meet steel grade requirement, just occur and change the original sentence to or even sentence useless
Situation, certain economic loss is caused to company.The generation of such case, most the underlying cause be steel grade to component requirements both
Many and accurate, operating personnel cannot simultaneously take into account at short notice the deviation situation of all the components and cause.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of steelmaking converter composition real-time early warning device, and this device is by number
Analyze according to collection and the comparison of basic data, when composition or temperature anomaly, can timely, eye-catching, accurate announcement by device
Know operator, under solving allegro production process, site operation personnel because the information of acquisition not in time, without it is enough when
Between problem that the requirement in all of actual measurement composition and the operation card of molten steel is compared, while also having prevented manual operation carelessness
It is caused to smelt the inconsistent situation of steel grade and plan scheduling steel grade, and the unfamiliar caused quality thing to technique card information
Therefore wait a series of problem.
The technical solution adopted for the present invention to solve the technical problems is specific as follows：
A kind of steelmaking converter composition real-time early warning device, including TEMP sense, PLC, data collection and analysis server,
ERP, audible-visual annunciator, LED large-size screen monitors, analytical instrument；
Described PLC is connected with TEMP sense, and described TEMP sense is by the actual liquid steel temperature for collecting
Upload to described PLC；
Described data collection and analysis server and PLC, ERP, audible-visual annunciator, LED large-size screen monitors, analytical instrument phase
Even, described data collection and analysis server obtains the composition in the production technology card of different steel grades from described ERP system
Information and temperature information, obtain actual liquid steel temperature in PLC from described PLC, obtain from described analytical instrument
Take the actual constituent information of molten steel；
The actual constituent information of the molten steel of acquisition, the composition information of actual liquid steel temperature and production technology card, temperature information are entered
Row is compared, and according to comparison result message data and pulse signal are produced；
Described comparison result is included in LED large-size screen monitors with different colors；
The exceeded pulse signal produced when comparison result is exceeded, described exceeded pulse signal will drive described sound and light alarm
Device, the exceeded pulse signal of described audible-visual annunciator according to different produces different sound and color.
Described audible-visual annunciator produces color includes redness, yellow, purple, blueness and green.
When the exceeded value of described comparison result is more than or equal to 10%, described audible-visual annunciator will produce red report
Alert color simultaneously sends the alarm song for ticking.
When the exceeded value of described comparison result is more than or equal to 5% and is less than 10%, described audible-visual annunciator will be produced
The warning color of yellow simultaneously sends the alarm song for ticking.
When the exceeded value of described comparison result is more than or equal to 3% and is less than 5%, described audible-visual annunciator will produce purple
The warning color of color simultaneously sends the alarm song for ticking.
When the exceeded value of described comparison result is more than or equal to 1% and is less than 3%, described audible-visual annunciator will produce blue
The warning color of color simultaneously sends too alarm song.
When the exceeded value of described comparison result is less than 1%, described audible-visual annunciator will produce green warning color simultaneously
And send too alarm song.
A kind of method of steelmaking converter composition real-time early warning, its concrete steps include：
Step one, device holistic conformation：
A) PLC and data collection and analysis server are installed in low pressure chamber device rack;
B) array is carried out to the disk of data collection and analysis server using RAID1+0 modes；
C) data collection and analysis server disk RAID card is set up；
Step 2, data acquisition：
A) Back ground Information is set, and described Back ground Information includes the corresponding color of audible-visual annunciator and sound；
B) composition information and temperature information in the production technology card of different steel grades is obtained from ERP system；
C) the actual constituent information of molten steel is obtained from analytical instrument；
The actual liquid steel temperature for collecting is uploaded to PLC by d) TEMP sense；
E) actual liquid steel temperature in PLC is obtained from described PLC；
F) data collection and analysis server is by the actual constituent information of molten steel, actual liquid steel temperature and the production technology card that obtain
Composition information, temperature information are analyzed comparison；
G) message data and pulse signal are produced according to comparison result；
H) comparison result is included in LED large-size screen monitors with different colors；
Step 3, the installation of audible-visual annunciator:
A) audible-visual annunciator described in is arranged on the conspicuous position in operating personnel's operating room；
B) audible-visual annunciator described in is connected by serial port communication line with server；
Step 4, reports to the police:
A) the exceeded pulse signal for producing when comparison result is exceeded, described exceeded pulse signal will drive described acousto-optic report
Alert device；
B) exceeded pulse signal of the audible-visual annunciator described according to different, the different sound of generation and color；
C) the audible-visual annunciator alert described in.
Present invention has the advantages that, the steelmaking converter composition real-time early warning device is by data acquisition and the comparison of basic data point
Analysis, when composition or temperature anomaly, by timely, eye-catching, the accurate teaching process person of device energy, solves allegro life
Under product process, site operation personnel because obtain information not in time, without time enough by molten steel it is all of actual measurement composition with
The problem that requirement in operation card is compared, while also having prevented to smelt steel grade and plan scheduling caused by manual operation carelessness
The inconsistent situation of steel grade, and the unfamiliar caused quality accident to technique card information.
Description of the drawings
With reference to the accompanying drawings and examples the present invention is further described；
Fig. 1 is present configuration figure.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that specific embodiment described herein is not used to only to explain the present invention
Limit the present invention.
Embodiment one：
Steelmaking converter composition real-time early warning device by TEMP sense, PLC, data collection and analysis server, ERP,
Audible-visual annunciator, LED large-size screen monitors, analytical instrument constitute a system；PLC is connected with TEMP sense, is passed through
TEMP sense uploads to the actual liquid steel temperature for collecting in described PLC；Data collection and analysis server with
PLC, ERP, audible-visual annunciator, LED large-size screen monitors, analytical instrument are connected and can communicate with one another, data collection and analysis clothes
Business device obtains composition information and temperature information in the production technology card of different steel grades from ERP system, obtains from PLC
Actual liquid steel temperature in PLC is taken, from analytical instrument the actual constituent information of molten steel is obtained；Data collection and analysis server will be obtained
The actual constituent information of the molten steel for taking, the composition information of actual liquid steel temperature and production technology card, temperature information are compared, root
Message data and pulse signal are produced according to comparison result；Then described comparison result is included with different colors big in LED
In screen；
The exceeded pulse signal produced if when comparison result is exceeded, exceeded pulse signal will drive audible-visual annunciator, described
Exceeded pulse signal of the audible-visual annunciator according to different, produce different sound and color.Send redness, yellow,
The warning color of purple, blueness and green and different warning sound.
Embodiment two：
When the exceeded value of described comparison result is more than or equal to 10%, it is concurrent that audible-visual annunciator will produce red warning color
Go out the alarm song for ticking, such as when exceeded value reaches 15%, audible-visual annunciator will send red alarm color, be simultaneously emitted by ticking
The alarm song for ticking.
When the exceeded value of described comparison result is more than or equal to 5% and is less than 10%, described audible-visual annunciator will be produced
The warning color of yellow simultaneously sends the alarm song for ticking, such as when exceeded value is 7%, audible-visual annunciator will send yellow report
Alert color, is simultaneously emitted by the alarm song for ticking.
When the exceeded value of described comparison result is more than or equal to 3% and is less than 5%, described audible-visual annunciator will produce purple
The warning color of color simultaneously sends the alarm song for ticking, such as when exceeded value is 4%, audible-visual annunciator will send purple warning
Color, is simultaneously emitted by the alarm song for ticking.
When the exceeded value of described comparison result is more than or equal to 1% and is less than 3%, described audible-visual annunciator will produce blue
The warning color of color simultaneously sends too alarm song, such as when exceeded value is 2%, audible-visual annunciator will send blue report
Alert color, is simultaneously emitted by too alarm song.
When the exceeded value of described comparison result is less than 1%, described audible-visual annunciator will produce green warning color simultaneously
And sending too alarm song, such as when exceeded value is 0.5%, audible-visual annunciator will send green waming color, be simultaneously emitted by
Too alarm song.
Embodiment three：
A kind of method of steelmaking converter composition real-time early warning, its concrete steps include：
Step one, device holistic conformation：
A) PLC and data collection and analysis server are installed in low pressure chamber device rack;
B) array is carried out to the disk of data collection and analysis server using RAID1+0 modes；Wherein server disk array is adopted
With RAID1+0 modes, to improve the reliability of system and the security of data.
C) data collection and analysis server disk RAID card is set up；, data analytics server totally 6 pieces of hard disks, wherein 2 pieces are
System disk（1 and No. 22 pieces of slot is system disk）, 4 pieces is data disks（3rd, 4,5, No. 6 slots are data disks）, employ reliability
The RAID1+0 modes taken into account with security.
Step 2, data acquisition：
A) Back ground Information is set, and described Back ground Information includes the corresponding color of audible-visual annunciator and sound；
B) composition information and temperature information in the production technology card of different steel grades is obtained from ERP system, while production technology
Card is further marked with other information, such as specific carbon content, manganese content, pressure and pressure, humidity, slag material（Lime, dolomite）, melt
Agent（Fluorite, iron scale）, cooling agent（Iron ore, lime stone, steel scrap）, carburant and fuel information etc..
C) the actual constituent information of molten steel is obtained from analytical instrument；
The actual liquid steel temperature for collecting is uploaded to PLC by d) TEMP sense；
E) actual liquid steel temperature in PLC is obtained from described PLC；
F) data collection and analysis server is by the actual constituent information of molten steel, actual liquid steel temperature and the production technology card that obtain
Composition information, temperature information are analyzed comparison；
G) message data and pulse signal are produced according to comparison result；
H) comparison result is included in LED large-size screen monitors with different colors；As a result it is different to show different color.
Step 3, the installation of audible-visual annunciator:
A) audible-visual annunciator described in is arranged on the conspicuous position in operating personnel's operating room, so facilitating operating personnel to observe
With good reminding effect.
B) audible-visual annunciator described in is connected by serial port communication line with server；
Step 4, reports to the police:
A) the exceeded pulse signal for producing when comparison result is exceeded, described exceeded pulse signal will drive described acousto-optic report
Alert device；
B) exceeded pulse signal of the audible-visual annunciator described according to different, the different sound of generation and color；
C) the audible-visual annunciator alert described in.
Although being described to illustrative specific embodiment of the invention above, in order to the technology of the art
Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the scope of specific embodiment, the common skill to the art
For art personnel, as long as long as various change is in the spirit and scope of the invention of appended claim restriction and determination, one
Cut using the innovation and creation of present inventive concept in the row of protection.
Claims (9)
1. a kind of steelmaking converter composition real-time early warning device, including TEMP sense, PLC, data collection and analysis service
Device, ERP, audible-visual annunciator, LED large-size screen monitors, analytical instrument, it is characterised in that：
Described PLC is connected with TEMP sense, and described TEMP sense is by the actual liquid steel temperature for collecting
Upload to described PLC.
2. steelmaking converter composition real-time early warning device according to claim 1, it is characterised in that：Described data acquisition point
Analysis server is connected with described PLC, ERP, audible-visual annunciator, LED large-size screen monitors, analytical instrument, and described data are adopted
Set analysis server obtains composition information and temperature information in the production technology card of different steel grades from described ERP system,
Actual liquid steel temperature in PLC is obtained from described PLC, from described analytical instrument the actual constituent of molten steel is obtained
Information；
The actual constituent information of the molten steel of acquisition, the composition information of actual liquid steel temperature and production technology card, temperature information are entered
Row is compared, and according to comparison result message data and pulse signal are produced；
Described comparison result is included in LED large-size screen monitors with different colors；
The exceeded pulse signal that described comparison result is produced when exceeded, described exceeded pulse signal will drive described acousto-optic
Alarm, the exceeded pulse signal of described audible-visual annunciator according to different produces different sound and color.
3. steelmaking converter composition real-time early warning device according to claim 1, it is characterised in that：Described audible-visual annunciator
Producing color includes redness, yellow, purple, blueness and green.
4. steelmaking converter composition real-time early warning device according to claim 1, it is characterised in that：When described comparison result
When exceeded value is more than or equal to 10%, described audible-visual annunciator will produce red warning color and send the alarm song for ticking.
5. steelmaking converter composition real-time early warning device according to claim 1, it is characterised in that：When described comparison result
When exceeded value is more than or equal to 5% and is less than 10%, described audible-visual annunciator will produce the warning color of yellow and send and tick
Alarm song.
6. steelmaking converter composition real-time early warning device according to claim 1, it is characterised in that：When described comparison result
When exceeded value is more than or equal to 3% and is less than 5%, described audible-visual annunciator will produce purpuriferous warning color and send what is ticked
Alarm song.
7. steelmaking converter composition real-time early warning device according to claim 1, it is characterised in that：When described comparison result
When exceeded value is more than or equal to 1% and less than 3%, described audible-visual annunciator will produce blue warning color and send too
Alarm song.
8. steelmaking converter composition real-time early warning device according to claim 1, it is characterised in that：When described comparison result
When exceeded value is less than 1%, described audible-visual annunciator will produce the warning color of green and send too alarm song.
9. a kind of method of steelmaking converter composition real-time early warning, its concrete steps include：
Step one, device holistic conformation：
PLC and data collection and analysis server are installed in low pressure chamber device rack;
Array is carried out to the disk of data collection and analysis server using RAID1+0 modes；
Set up data collection and analysis server disk RAID card；
Step 2, data acquisition：
Back ground Information is set, and described Back ground Information includes the corresponding color of audible-visual annunciator and sound；
The composition information and temperature information in the production technology card of different steel grades is obtained from ERP system
The actual constituent information of molten steel is obtained from analytical instrument；
The actual liquid steel temperature for collecting is uploaded to PLC by TEMP sense；
Actual liquid steel temperature in PLC is obtained from described PLC；
Data collection and analysis server by the actual constituent information of molten steel, actual liquid steel temperature and the production technology card that obtain into
Point information, temperature information are analyzed comparison；
Message data and pulse signal are produced according to comparison result；
Comparison result is included in LED large-size screen monitors with different colors；
Step 3, the installation of audible-visual annunciator:
Described audible-visual annunciator is arranged on the conspicuous position in operating personnel's operating room；
Described audible-visual annunciator is connected by serial port communication line with server；
Step 4, reports to the police:
The exceeded pulse signal produced when comparison result is exceeded, described exceeded pulse signal will drive described sound and light alarm
Device；
Exceeded pulse signal of the described audible-visual annunciator according to different, the different sound of generation and color；
Described audible-visual annunciator alert.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610769858.3A CN106636539A (en) | 2016-08-31 | 2016-08-31 | Steelmaking converter composition real-time warning apparatus and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610769858.3A CN106636539A (en) | 2016-08-31 | 2016-08-31 | Steelmaking converter composition real-time warning apparatus and method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN106636539A true CN106636539A (en) | 2017-05-10 |
Family
ID=58852392
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610769858.3A Pending CN106636539A (en) | 2016-08-31 | 2016-08-31 | Steelmaking converter composition real-time warning apparatus and method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109459998A (en) * | 2019-01-07 | 2019-03-12 | 江苏沙钢高科信息技术有限公司 | Steel manufacture process monitoring and alarming system and method |
| CN110387451A (en) * | 2018-04-18 | 2019-10-29 | 辽宁鸿盛冶金科技有限公司 | Converter charging uses and procedure parameter speech prompting system |
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Application publication date: 20170510 |