CN106633667B - A kind of preparation method of carbon nanotube and polymer composites - Google Patents

A kind of preparation method of carbon nanotube and polymer composites Download PDF

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CN106633667B
CN106633667B CN201611254998.3A CN201611254998A CN106633667B CN 106633667 B CN106633667 B CN 106633667B CN 201611254998 A CN201611254998 A CN 201611254998A CN 106633667 B CN106633667 B CN 106633667B
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carbon nanotube
preparation
mixture
transition metal
polymer
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CN106633667A (en
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阳鹏飞
柯国军
李德华
邹品玉
赵海东
张琳
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University of South China
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

Abstract

The present invention provides a kind of preparation method of carbon nanotube and polymer composites, the method includes being uniformly mixed to obtain mixture with organic high molecular polymer material by catalyst transition metal powders, by mixture curing molding, the mixture of curing molding is placed in magnetic induction heating equipment again and is heated, on transition metal powders surface, formation localized hyperthermia so that polymer material growth in situ forms carbon nanotube at catalyst position in mixture, and products obtained therefrom is the composite material of carbon nanotube and polymer.The method of the invention not only solves the problem of CNTs is difficult to disperse in a polymer matrix, also solves the problems, such as polymer and the bonding tightness of CNTs;Resin quality is high in the composite material being prepared simultaneously, and gained composite material is greatly enhanced compared with polymeric matrix mechanical property, heat conductivility and electric property.

Description

A kind of preparation method of carbon nanotube and polymer composites
Technical field
The invention belongs to the preparing technical fields of composite material, and in particular to a kind of carbon nanotube and polymer composites Preparation method.
Background technology
The spacing of carbon nanotube between layers is about 0.34nm, and generally in nano-scale range, length has diameter Tens nanometers, longest can reach several microns.The C=C covalent bonds that 2sp hydridization is formed are one of strongest valence links in nature, this Just the excellent mechanical property of carbon nanotube is imparted;Meanwhile on the π tracks of vertical graphite synusia, due to not matching there are more To electronics, carbon nanotube have excellent electric property.In addition, carbon nanotube also has excellent heat conductivility, magnetics, light Learn characteristic and unique absorbing property.Carbon nanotube relies on its unique electronic structure and physicochemical characteristics, it is considered to be one The new structural material and functional material that kind is had excellent performance, can be used as the fibrous material of high intensity, and carbon nanotube unimolecule shines Element, hydrogen storage material, feds material etc..In aerospace field, carbon nanotube is as a kind of emerging nano wave-absorption Material can obtain large-scale application in military stealth, energy storage, suction wave etc..
The preparation method for the carbon nanotube having disclosed at present mainly has following several:1, chemical vapour deposition technique:Or For hydrocarbon gas pyrolysismethod.This method is to allow gaseous hydrocarbon by being attached with the templates of catalyst particles, at 800~1200 DEG C Under the conditions of, gaseous hydrocarbon, which decomposes, generates carbon nanotube.The advantage that this method protrudes is that Residual reactants are gas, be may exit off anti- System is answered, obtains the relatively high carbon nanotube of purity, while temperature also need not be very high, in contrast saves energy.But Carbon nanotube caliber obtained is irregular, in irregular shape, and has in preparation process to use catalyst.This method Main direction of studying be desirable to control the structure of the carbon nanotube of generation by controlling the arrangement mode of catalyst in template, It has been achieved for centainly being in progress.2, polymerisation synthetic method:In preparation method of carbon nano-tube, polymerisation synthetic method refers generally to The method expanded using template duplicating.Scientist has found that under strong acid, ul-trasonic irradiation, carbon nanotube can first be fractured into several Section, then certain nano-scale catalyst particles effect under be proliferated extend, and extend after gained carbon nanotube and template volume Bent mode is identical.3, catalystic pyrolysis:Catalystic pyrolysis is to make to contain under the action of 600~1000 DEG C of temperature and catalyst Carbon feedstock gas (such as carbon monoxide, methane, ethylene, propylene and benzene) decomposes to prepare a kind of method of carbon nanotube.This side Method makes carbon compound be cracked into carbon atom to be attached to and urge under carbon atom is acted at Transition metal-catalyzed dose at relatively high temperatures Be formed as carbon nanotube on agent microparticle surfaces.Catalyst activity component used in catalystic pyrolysis is mostly the 8th race's transition Metal or its alloy are added the adjustable activities metal energy states such as Cu, Zn, Mg, change its chemisorption and contain with decomposition on a small quantity The ability of carbon gas.
Based on many excellent properties of carbon nanotube, as reinforcement can increase substantially composite material electricity and The performances such as mechanics.Therefore carbon nanotube has broad application prospects in the composite, is the hot issue of Recent study. Wherein carbon nano-tube/polymer based composites, scholars are more to its research, and technique is most ripe, has been widely used for In actual production.For polymer matrix composite, since the main component of carbon nanotube is carbon, structure and polymer Similar, size also on the same order of magnitude, can be seen as the polymer of single element, when carbon nanotube is as composite wood When the reinforcement of material, the stress transfer ability between polymeric matrix is 10 times of fiber or more.But due to carbon nanotube Caliber is small, and surface energy is big, easily tangles, reunites together, this phenomenon has seriously affected carbon nanotube in the polymer equal Even dispersion causes the performance of composite material by a degree of influence.Therefore, to prepare carbon nano-tube/polymer base compound In materials process, carbon nanotube dispersibility in a polymer matrix and its become with the interface cohesion of matrix has to be solved Critical issue.As Chinese invention patent CN201480002453.6 discloses a kind of resin combination and uses the resin combination Shaped article made from object.The method for wherein preparing resin combination includes:A) based on 100 parts by weight in following melting mixings It is middle carry out melting mixing thermoplastic resin, by with mechanical mixer stir 0.1 to 20 parts by weight carbon nanomaterial, 0.1 To the solvent of the polycyclic aromatic hydrocarbons (PAH) derivative and 60 to 99.8 parts by weight of 20 parts by weight, polycyclic fragrance is coated on carbon nanomaterial Hydrocarbon derivative;And the thermoplastic resin melting mixing for the product and 100 parts by weight for b) making 0.1 to 5 parts by weight coated, Wherein, the weight ratio of carbon nanomaterial and polycyclic aromatic hydrocarbons (PAH) derivative is 1:0.2 to 1:0.9, the polycyclic aromatic hydrocarbons (PAH) derivative Selected from least one of 1- pyrenes-BuCh and 1- pyrenes-butyric acid, carbon nanomaterial is that mean outside diameter is 5 to 30nm and is averaged The multi-walled carbon nanotube that length is 1 to 25 μm.In addition, disclosing a kind of carbon in Chinese invention patent application CN201510073672.X The preparation method of nanotube network/polymer composites, including:The carbon nanotube of network structure is provided;By the network knot Structure layer by layer deposition obtains carbon nanotube network film precast body;High polymer monomer precursor solution is provided, the carbon is received Nanotube networks structural membrane precast body is infiltrated with the high polymer monomer precursor solution before obtaining carbon nano tube network/macromolecule Drive body mixture;Carbon nano tube network described in stretch processing/macromolecule presoma mixture;By the carbon nanotube after stretching Network/macromolecule presoma mixture carries out hot-pressing densification curing process and obtains carbon nano tube network/polymer composites. It is composite material to be prepared by carbon nanotube product, thus can not thoroughly be solved in such scheme above-mentioned in the above method The dispersibility of carbon nanotube in a polymer matrix and its interface cohesion problem with matrix.
A kind of carbon nanotube of Chinese invention patent CN201410337996.5 offers and the enhancing of alumina whisker In-situ reaction It is (0.005~0.1) ︰ that the preparation method of resin material, which includes by the mass ratio of transition-metal catalyst Fen Ti ︰ Lv Fen ︰ resins, (0.005~0.1) ︰ 1 carry out dispensing, and transition-metal catalyst powder and aluminium powder are first dispersed in same organic solution respectively In, 1~5min of ultrasonic disperse obtains the mixture and aluminium powder and organic solution of transition-metal catalyst powder and organic solution Mixture, then by the mixing of the transition-metal catalyst powder and the mixture and the aluminium powder and organic solution of organic solution Object is added in 50~100 DEG C of resin, 1~2h of mechanical agitation;Then cure 20~28h under the conditions of 200~300 DEG C, It buries and is heat-treated 1~5h under the conditions of carbon atmosphere and 600~1500 DEG C, carbon nanotube and alumina whisker In-situ reaction enhancing tree is made Fat material.In addition, disclosing a kind of nitrogen doped corrugated carbon nanotube in Chinese invention patent application 201610269954.1 Preparation method, it is that carbon matrix precursor is prepared nitrogen as nitrogen source using glycine and mixes using transition metal as catalyst to take macroreticular resin Miscellaneous Bamboo-shaped multi-walled carbon nanotube.Composite wood is prepared in the method that carbon nano-tube in situ is all made of in above-mentioned preparation method Material, but the resin in the composite material obtained using above-mentioned preparation method is at a high temperature of forming 1000 DEG C or so of carbon nanotube After being kept for a period of time, resin therein substantially all decomposed by carbonization, there is no polymer presence in composite material, makes It is substantially unavailable to obtain the composite material so prepared.
Therefore, this field needs a kind of preparation method of the composite material of new carbon nanotube and polymer.
Invention content
Therefore, the present invention provides a kind of preparation method of carbon nanotube and polymer composites, and the method includes will Catalyst transition metal powders are uniformly mixed to obtain mixture with organic high molecular polymer material, by mixture curing molding, The mixture of curing molding is placed in magnetic induction heating equipment again and is heated, forming localized hyperthermia on transition metal powders surface makes Polymer material growth in situ forms carbon nanotube at catalyst position in mixture, products obtained therefrom be carbon nanotube with The composite material of polymer.
In a kind of specific embodiment, the bulk temperature of mixture maintains when magnetic induction is heated in the present invention Lower temperature makes in mixture most resins not be carbonized, thus product macroshape after magnetic induction heat treatment and The macroshape of the mixture of curing molding and size are consistent substantially before size heats with magnetic induction.
In a kind of specific embodiment, the organic high molecular polymer material includes resin, and in curing molding It is additionally added resin curing agent in preceding mixture;It is preferred that including epoxy resin in the organic high molecular polymer material.
In a kind of specific embodiment, comprising one or more in iron, nickel and cobalt in the transition metal powders.
In a kind of specific embodiment, the average grain diameter of the transition metal powders is 10nm~10um, preferably 10~500nm.
In a kind of specific embodiment, transition metal powders account for 0.01~20wt%, preferably 0.1 in the mixture ~10wt%.In the dosage of curing agent in being not counted in mixture, corresponding organic high molecular polymer material accounts for the matter of mixture It is 80~99.99%, preferably 90~99.9% to measure percentage composition.
In a kind of specific embodiment, the power of the magnetic induction heating equipment is 0.1~30kw, preferably 1~ 10kw, more preferable 1.5~5kw.
In a kind of specific embodiment, the organic high molecular polymer material in situ grows to form carbon nanotube Time is 0.1s or more, preferably 0.2~600s, more preferable 0.5~300s.
In a kind of specific embodiment, the organic high molecular polymer material in situ grows to form carbon nanotube Local temperature is 500~1000 DEG C, and the bulk temperature of the mixture of curing molding described in magnetic induction heating process maintains 300 DEG C hereinafter, it is preferred that 200 DEG C hereinafter, more preferable 120 DEG C or less.
In a kind of specific embodiment, the forming temperature during the mixture curing molding is 120~180 ℃。
In the present invention, the mixture is placed in magnetic induction heating equipment, such as by the mixture block after curing molding Body is placed in heating in induction heating equipment, since organic polymer will not be by electromagnetic induction heating, in powerful sensing heating In the process, the nano metal powder catalyst speed heating in organic polymer, forms localized hyperthermia, is wrapped in around catalyst Polymer temperature and catalysis collective effect under in-situ preparation carbon nanotube.
Method treatment conditions provided by the invention mitigate, are easy to operate and easily controllable.Carbon nanotube and polymer simultaneously Matrix is well combined, and is evenly distributed in polymeric inner carbon nanotube CNTs, is fine and close, loading capacity and distribution density are controllable.This hair In bright, the induction heating equipment and magnetic induction heating equipment each mean electromagnetic induction heating device, electromagnetic induction heating device An example being most widely used in our daily lifes is electromagnetic oven.And in field of industrial processing, magnetic induction heating is set Standby such as coreless induction furnace or intermediate frequency furnace, which have also been obtained, to be widely applied.
Curing molding in the present invention can be fabricated to corresponding shape according to the follow-up requirement of the composite material. In the present invention, because workpiece is put into induction heating equipment, inductor usually input intermediate frequency or high-frequency alternating current (300~ 300000Hz or higher) hollow copper tubing.Generate the induction that alternating magnetic field metal powder surface in workpiece produces same frequency Electric current, this induced current being unevenly distributed on metal powder, it is strong on surface, and internal very weak, it is connect to center portion It is bordering on 0, using this kelvin effect, metal powder surface can be made to heat rapidly, surface temperature rises to 800- in seconds 1000 DEG C, and other spot temperatures increase very little.It is poly- around metal surface under the catalytic action of localized hyperthermia and catalyst It closes object growth in situ and goes out carbon nanotube, and other non-temperature distortions of position composite material, do not interfere with workpiece overall structure.
The method of the invention not only solves the problem of CNTs is difficult to disperse in a polymer matrix, also solves polymerization The bonding tightness problem of object and CNTs;Resin quality is high in the composite material being prepared simultaneously, and gained composite material is relatively poly- It closes object matrix mechanical property, heat conductivility and electric property to be greatly enhanced, and its enhancing ratio can be by adjusting catalyst powder The factors such as the heating time of body ratio in the mixture, the grain size of catalyst and in-situ preparation carbon nanotube and be adjusted.
Specific implementation mode
The preparation method of the present invention specifically comprises the following steps:
1, it is uniformly distributed the preparation of the resin material of catalyst
The transition-metal catalysts powder such as iron, nickel, cobalt, average grain diameter are 10nm~10um, are added in epoxy resin, stir 10~60min of dispersion is mixed, curing agent is added, after stirring evenly, pours into and prepares in advance and in preheated mold, selected Cured under condition of cure, the equally distributed resin material of metallic catalyst is made.
2, in-situ growing carbon nano tube in resin material
Molding mixing material prepared by step 1 is placed in induction heater, open induction heater power be 0.1~ 30kw, the transition metal particles in material are inductively heated, and part generates 500~1000 DEG C in 0.1~600s at catalyst High temperature, at temperature and catalyst collective effect, catalyst and resin contact site growth in situ go out carbon nanotube, and due to Heating speed is fast, and material bulk temperature does not rise to the softening temperature of polymer because of the overall structure without destroying resin.It is raw It grows strong bonded and is dispersed in the carbon nanotube inside resin material, when to solve conventional composite materials preparation The problem of being difficult to be evenly distributed to composite inner due to carbon nanotube easily tangles and reunites.Also solves conventional electricity simultaneously It is up to 1000 DEG C of temperature under mode of heating and makes heated the problem of the decomposing that be carbonized of the resin in composite material.
Embodiment 1
1, it is uniformly distributed the preparation of the resin material of iron catalyst
The iron powder and 49g epoxy resin E-51 that 6g average grain diameters are 100nm are weighed respectively, are dispersed with stirring uniformly, then weigh 45g nylon 651 is added thereto to form mixture, after stirring evenly, pours the mixture into and is coated in the plastic mould of releasing agent.Add Heat obtains cured mixture to 150 DEG C of solidification 2h.
2, in-situ growing carbon nano tube in resin
Cured mixture prepared by step 1 is placed in induction heater, the induction heating power of 2kw is opened, is heated 2s.About 800 DEG C of high temperature is generated at catalyst part, growth in situ goes out carbon nanotube, obtains the carbon nanotube and polymerize Object composite material.
Embodiment 2
1, it is uniformly distributed the preparation of the resin material of Co catalysts
The cobalt powder and 63g epoxy resin E-51 that 2g average grain diameters are 15nm are weighed respectively, are dispersed with stirring uniformly, then weigh 35g nylon66 fibers are added thereto to form mixture, after stirring evenly, pour the mixture into and are coated in the plastic mould of releasing agent.Add Heat obtains cured mixture to 170 DEG C of solidification 3h.
2, in-situ growing carbon nano tube in resin
Cured mixture prepared by step 1 is placed in induction heater, the induction heating power of 3kw is opened, is heated 5s.About 900 DEG C of high temperature is generated at catalyst part, growth in situ goes out carbon nanotube, obtains the carbon nanotube and polymerize Object composite material.
Embodiment 3
1, it is uniformly distributed the preparation of the resin material of Raney nickel
Weigh respectively 10g average grain diameters be 300nm nickel powder and 90g epoxy resin E-51, be dispersed with stirring be formed uniformly it is mixed Object is closed, the mixture after stirring evenly is poured into and is coated in the plastic mould of releasing agent.140 DEG C of solidification 3h are heated to, consolidate The mixture of change.
2, in-situ growing carbon nano tube in resin
Cured mixture prepared by step 1 is placed in induction heater, the induction heating power of 1.5kw is opened, adds Hot 6s.About 1000 DEG C of high temperature is generated at catalyst part, growth in situ goes out carbon nanotube, obtains the carbon nanotube and gathers Compound composite material.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (11)

1. the preparation method of a kind of carbon nanotube and polymer composites, the method includes by catalyst transition metal powders It is uniformly mixed to obtain mixture with organic high molecular polymer material, by mixture curing molding, then by the mixing of curing molding Object is placed in magnetic induction heating equipment and heats, and on transition metal powders surface, formation localized hyperthermia makes in mixture in catalyst Polymer material growth in situ forms carbon nanotube at position, and products obtained therefrom is the composite material of carbon nanotube and polymer.
2. preparation method according to claim 1, which is characterized in that the organic high molecular polymer material includes resin, And it is additionally added resin curing agent in the mixture before curing molding.
3. preparation method according to claim 2, which is characterized in that include epoxy in the organic high molecular polymer material Resin.
4. preparation method according to claim 1, which is characterized in that comprising in iron, nickel and cobalt in the transition metal powders It is one or more.
5. preparation method according to claim 1, which is characterized in that the average grain diameter of the transition metal powders be 10nm~ 10μm。
6. preparation method according to claim 5, which is characterized in that the average grain diameter of the transition metal powders be 10~ 500nm。
7. according to any one of claim 1~6 preparation method, which is characterized in that transition metal in the mixture Powder accounts for 0.1~10wt%.
8. according to any one of claim 1~6 preparation method, which is characterized in that the magnetic induction heating equipment Power is 1.5~5kw.
9. according to any one of claim 1~6 preparation method, which is characterized in that the organic high molecular polymer Material in situ grows to form the time of carbon nanotube as 0.5~300s.
10. according to any one of claim 1~6 preparation method, which is characterized in that the organic high molecular polymer Material in situ grows that form the local temperature of carbon nanotube be 500~1000 DEG C, and is solidified into described in magnetic induction heating process The bulk temperature of the mixture of type maintains 120 DEG C or less.
11. according to any one of claim 1~6 preparation method, which is characterized in that the mixture curing molding mistake Forming temperature in journey is 120~180 DEG C.
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CN111320839B (en) * 2018-12-14 2022-08-05 天津理工大学 Carbon-polymer structure with photothermal effect and thermal conductivity, and preparation method and application thereof
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