CN106630632B - A kind of preparation method with photo-catalysis function zirconic acid bismuth micro-crystalline ceramic glaze - Google Patents

A kind of preparation method with photo-catalysis function zirconic acid bismuth micro-crystalline ceramic glaze Download PDF

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CN106630632B
CN106630632B CN201611219629.0A CN201611219629A CN106630632B CN 106630632 B CN106630632 B CN 106630632B CN 201611219629 A CN201611219629 A CN 201611219629A CN 106630632 B CN106630632 B CN 106630632B
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glaze
photo
preparation
acid bismuth
zirconic acid
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CN106630632A (en
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曹丽云
罗艺佳
黄剑锋
李嘉胤
孔新刚
刘军
刘一军
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Shaanxi University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/14Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
    • C03C8/20Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing titanium compounds; containing zirconium compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/18Arsenic, antimony or bismuth
    • B01J35/39
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
    • C04B41/5023Glass-ceramics
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes

Abstract

A kind of preparation method with photo-catalysis function zirconic acid bismuth ceramic glaze, by quartz, potassium feldspar, albite, borax, Bi2O3, Suzhou soil, after lithium carbonate ingredient in 1270-1290 DEG C of heat preservation 20-40min, taking-up is poured into water quenching and frit is made;Frit is ground, A material is obtained;By A material and Bi2O3、ZrO2And Suzhou soil ingredient, obtain B material;B material and dispersing agent are added to the water, stirs and evenly mixs and is configured to glaze slip;By glaze slip glazing in ceramic surface, firing is obtained with photo-catalysis function zirconic acid bismuth ceramic glaze.Enamel glossiness produced by the present invention is good, and chemical property is stablized.The present invention prepares ceramic glaze using the technique of firing, it does not need to carry out plated film, so that the function ceramics glaze of preparation is tightly combined with ceramic matrix, it is not easily to fall off, and the crystallization crystalline substance flower of special appearance can be quickly formed in frit surface, surface decoration effect is good.

Description

A kind of preparation method with photo-catalysis function zirconic acid bismuth micro-crystalline ceramic glaze
Technical field
The invention belongs to the technical fields of ceramic glaze.There is photo-catalysis function zirconic acid bismuth micro-crystalline ceramic more particularly to one kind The preparation method of glaze.
Background technique
Photocatalysis technology starts from 1972, Japanese scholars Fujishima and Honda discovery on semi-conducting electrode can light urge Change decomposition water and prepares hydrogen [Fujishima A., Honda K.Photocatalysis-decomposition of water at the surface of an irradiated semiconductor[J].Nature,1972,238(5385):37- 38.], this discovery causes scientific worker and greatly pays close attention to photocatalysis.With the energy and environmental problem to become increasingly conspicuous, Photocatalysis technology is widely paid attention to and obtains rapid development.Catalysis material has degradable organic pollutant, purification empty The application potential of gas, antibacterial and automatically cleaning etc..
Since construction sanitary ceramic and domestic ceramics are present in the every aspect of human lives, as modern humans' environmental protection is anticipated The environmental requirement of ceramic product is also gradually increased in the enhancing of knowledge.Thus, function ceramics enters the visual field of people.Wherein It just include photocatalysis ceramics.Ceramics with photo-catalysis function can will be adsorbed in ceramics under conditions of available light irradiates Organic pollutant, bacterium, the toxic gas molecular degradation on surface, to achieve the purpose that automatically cleaning, antibacterial and purification air [David F Ollis.Photocatalytic purification and remediation ofcontaminated air and water[J].Chemistry,2000,3:405-411.]。
Photocatalysis ceramics preparation process is generally divided into 2 classes: first is that photochemical catalyst is added in ceramic glaze, then by usually pottery Porcelain technique is sintered to obtain self-cleaning ceramic;Second is that thin in the photochemical catalyst that conventional ceramic surface is coated with one layer of tens nm or several hundred nm [Liu Ping, Dai Wenxin wait On Photocatalytic Functional Ceramics and its light degradation characteristic [J] environmental science, 2004,25 (4): 109- to film 112.].The shortcomings that above method, or there are photocatalysis film and matrix associativity are poor, loss easy to fall off, or there are photocatalysis Be unevenly distributed in agent glaze, exist " rainbow effect " the disadvantages of, directly affect ceramics aesthetics.
Summary of the invention
It is an object of the invention to propose a kind of preparation method with photo-catalysis function zirconic acid bismuth micro-crystalline ceramic glaze, the glaze Expect simultaneously synthesizing photochemical catalyst during the preparation process, it is uniformly beautiful, it is good with ceramic matrix adhesive force, while photocatalytic degradation is organic Pollutant is had excellent performance, and in traditional ceramics field, the surfaces such as such as building hygiene and domestic ceramics are had a wide range of applications.
To achieve the above object, the present invention adopts the following technical scheme that:
A kind of preparation method with photo-catalysis function zirconic acid bismuth ceramic glaze, includes the following steps:
1) firstly, by quartz, potassium feldspar, albite, borax, Bi2O3, Suzhou soil, lithium carbonate is according to mass ratio SiO2: Al2O3: B2O3: Bi2O3: Li2O:Na2O:K2O=(57-59): (4-6): (22-24): (2-4): (5-7): (2-4): (1-3) into Row ingredient;
2) powder after ingredient is dry-mixed and grind, sieving obtains mixture, and mixture is kept the temperature at 1270-1290 DEG C 20-40min, taking-up are poured into water quenching and frit are made;Frit is ground, A material is obtained;
3) by A material and Bi2O3、ZrO2And Suzhou soil is A material: Bi according to mass ratio2O3: ZrO2: Suzhou soil=(82- 86): (7-7.4): (2.6-3): the proportion of (5-7) carries out ingredient, and grinding obtains B material;Wherein, Bi2O3With ZrO2Substance amount Ratio meet Bi4Zr3O12In stoichiometric ratio;
4) B material and dispersing agent are added to the water, stir and evenly mix and is configured to glaze slip;
5) glaze slip glazing is burnt into after dry through roller kilns oxidizing flame, firing temperature 1110-1160 in ceramic surface DEG C, firing period total time is 40-50 minutes, and soaking time is 6-8 minutes under firing temperature, is obtained with photo-catalysis function zirconium Sour bismuth ceramic glaze.
A further improvement of the present invention lies in that grinding is carried out in ball grinder in step 2) and step 3, and frit: Ball: water quality ratio is 1:1:0.8, and milling time is 3-5 hours.
A further improvement of the present invention lies in that the mass content of water is 44-50% in glaze slip in step 4).
A further improvement of the present invention lies in that the mass content of dispersing agent is 0.05-0.15% in glaze slip.
A further improvement of the present invention lies in that dispersing agent is sodium carboxymethylcellulose in step 4).
A further improvement of the present invention lies in that carrying out glazing using glaze spraying mode in step 5).
A further improvement of the present invention lies in that glazing is in step 5) with a thickness of 0.2-0.4mm.
A further improvement of the present invention lies in that temperature dry in step 5) is 60-80 DEG C.
A further improvement of the present invention lies in that firing atmosphere is oxidizing atmosphere in step 5).
Compared with prior art, the invention has the benefit that
1. the present invention obtains the ceramic glaze with photo-catalysis function using firing process, wherein zirconic acid bismuth crystallite component can To have good intermiscibility with the silicate in biscuit of ceramics, so enamel glossiness obtained is good, chemical property is stablized.
2. the present invention prepares ceramic glaze using the technique of firing, do not need to carry out plated film, so that the function pottery of preparation Glaze is tightly combined with ceramic matrix, not easily to fall off, Bi2O3、ZrO2The photochemical catalyst zirconic acid bismuth generated during the sintering process exists Be evenly distributed in glaze, not generating " rainbow effect " influences glaze aesthetics, and can quickly be formed in frit surface it is special The crystallization crystalline substance flower of pattern, surface decoration effect are good.
3. raw material uses Suzhou soil, contain a small amount of TiO in ingredient2, be conducive to the photocatalysis performance for promoting glaze.This hair The glaze of bright preparation has photo-catalysis function, and Ceramic glaze can have organic pollutant after 8 hours under illumination condition There is catalyticing decomposition action, photocatalysis effect test, test result table are carried out to glaze layer using BL-GHX-V type photochemical reactor The bright resolution ratio to dyestuffs such as rhodamine B and methylene blues can achieve 92%.
4. glaze prepared by the present invention has the spy in visible light wave range high absorptivity and the high-transmission rate to infrared light Point, photocatalytic ingredient have good visible light-responded.
Detailed description of the invention
Fig. 1 is the Bi that 1 glaze layer surface of embodiment is precipitated4Zr3O12Crystallite SEM figure.
Fig. 2 is 1 glaze layer photocatalytic degradation rhodamine B efficiency chart of embodiment.
Specific embodiment
The present invention is described in detail with reference to the accompanying drawing.
In the present invention in Suzhou soil based on mass percentage, contain 37%~39% Al2O3, 46%~48% SiO2
Embodiment 1
1) firstly, by quartz, potassium feldspar, albite, borax, Bi2O3, Suzhou soil, the raw materials such as lithium carbonate are according to following quality Chemical constituent proportion carries out ingredient.SiO2: Al2O3: B2O3: Bi2O3: Li2O:Na2O:K2O=57:4:22:4:7:4:3.
2) above-mentioned powder is dry-mixed and grind, it crosses 60 meshes and obtains mixture, be fitted into crucible, be put into electric furnace 1270 DEG C heat preservation 20min, taking-up be poured into water quenching be made frit.Frit is taken out from water, be put into after drying it is levigate in ball grinder, Control material (frit): ball: water quality ratio is 1:1:0.8, crosses 250 meshes after grinding 3 hours, is dried for standby.The powder is denoted as A Material.
3) above-mentioned A is expected and Bi2O3、ZrO2And Suzhou soil is A:Bi according to mass ratio2O3: Suzhou soil=82:7.4:7 Proportion carries out ingredient, and Bi2O3With ZrO2The ratio of amount of substance meet Bi4Zr3O12In stoichiometric ratio, be uniformly mixed simultaneously Levigate in ball grinder, control material: ball: water quality ratio is 1:1:0.8, crosses 250 meshes after grinding 3 hours, is dried for standby.The powder Material is denoted as B material.
4) B material and dispersing agent are added to the water, stir and evenly mix and be configured to glaze slip, the mass content of water is in glaze slip 44%, the mass content of dispersing agent is 0.05%, and dispersing agent is sodium carboxymethylcellulose.
5) use the glazing of glaze spraying mode in ceramic surface above-mentioned prepared glaze slip, glazing is with a thickness of 0.4mm, at 60 DEG C Under the conditions of it is dry after be burnt into through roller kilns oxidizing flame, firing temperature is 1110 DEG C, and firing period is 40 minutes, is protected under firing temperature The warm time is 6 minutes, is obtained with photo-catalysis function zirconic acid bismuth ceramic glaze.
Fig. 1 is the SEM figure that crystallite is precipitated in the glaze layer surface prepared under the conditions of embodiment 1, as can be seen from the figure Bi4Zr3O12The microscopic appearance of photocatalytic ingredient is Nanoparticulate.Between 30-65nm, average grain diameter is about crystallite dimension 50nm。
Fig. 2 is rhdamine B of degrading under the glaze layer surface simulation visible light conditions prepared under the conditions of embodiment 1, Middle to use 1000W xenon lamp simulated visible light, the rhodamine B that degradation concentration is 3mg/L, after irradiation in 8 hours, degradation efficiency reaches 92%.
Embodiment 2
1) firstly, by quartz, potassium feldspar, albite, borax, Bi2O3, Suzhou soil, the raw materials such as lithium carbonate are according to following quality Chemical constituent proportion carries out ingredient.SiO2: Al2O3: B2O3: Bi2O3: Li2O:Na2O:K2O=58:5:23:3:6:3:2.
2) above-mentioned powder is dry-mixed and grind, it crosses 60 meshes and obtains mixture, be fitted into crucible, be put into electric furnace 1280 DEG C heat preservation 30min, taking-up be poured into water quenching be made frit.Frit is taken out from water, be put into after drying it is levigate in ball grinder, Control material (frit): ball: water quality ratio is 1:1:0.8, crosses 250 meshes after grinding 4 hours, is dried for standby.The powder is denoted as A Material.
3) above-mentioned A is expected and Bi2O3、ZrO2And Suzhou soil is A:Bi according to mass ratio2O3: Suzhou soil=84:7.2:6 Proportion carries out ingredient, and Bi2O3With ZrO2The ratio of amount of substance meet Bi4Zr3O12In stoichiometric ratio, be uniformly mixed simultaneously Levigate in ball grinder, control material: ball: water quality ratio is 1:1:0.8, crosses 250 meshes after grinding 4 hours, is dried for standby.The powder Material is denoted as B material.
4) B is expected that addition water stirs and evenly mixs and is configured to glaze slip, the mass content for controlling water is 47%, while quality is added and contains Amount is 0.10% sodium carboxymethylcellulose as dispersing agent.
5) use the glazing of glaze spraying mode in ceramic surface above-mentioned prepared glaze slip, glazing is with a thickness of 0.3mm, at 70 DEG C Under the conditions of it is dry after be burnt into through roller kilns oxidizing flame, firing temperature is 1135 DEG C, and firing period is 45 minutes, is protected under firing temperature The warm time is 7 minutes, is obtained with photo-catalysis function zirconic acid bismuth ceramic glaze.
Embodiment 3
1) firstly, by quartz, potassium feldspar, albite, borax, Bi2O3, Suzhou soil, the raw materials such as lithium carbonate are according to following quality Chemical constituent proportion carries out ingredient.SiO2: Al2O3: B2O3: Bi2O3: Li2O:Na2O:K2O=59:6:24:2:5:2:1.
2) above-mentioned powder is dry-mixed and grind, it crosses 40 meshes and obtains mixture, be fitted into crucible, be put into electric furnace 1290 DEG C heat preservation 40min, taking-up be poured into water quenching be made frit.Frit is taken out from water, be put into after drying it is levigate in ball grinder, Control material (frit): ball: water quality ratio is 1:1:0.8, crosses 250 meshes after grinding 3 hours, is dried for standby.The powder is denoted as A Material.
3) above-mentioned A is expected and Bi2O3、ZrO2And Suzhou soil is A:Bi according to mass ratio2O3: Suzhou soil=86:7:5 matches Than carrying out ingredient, and Bi2O3With ZrO2The ratio of amount of substance meet Bi4Zr3O12In stoichiometric ratio, be uniformly mixed and in Levigate in ball grinder, control material: ball: water quality ratio is 1:1:0.8, crosses 250 meshes after grinding 5 hours, is dried for standby.The powder It is denoted as B material.
4) B material and dispersing agent are added to the water, stir and evenly mix and be configured to glaze slip, the mass content of water is in glaze slip 50%, the mass content of dispersing agent is 0.15% in glaze slip, and dispersing agent is sodium carboxymethylcellulose.
5) use the glazing of glaze spraying mode in ceramic surface above-mentioned prepared glaze slip, glazing is with a thickness of 0.2mm, at 80 DEG C Under the conditions of it is dry after be burnt into through roller kilns oxidizing flame, firing temperature is 1160 DEG C, and firing period is 50 minutes, is protected under firing temperature The warm time is 8 minutes, is obtained with photo-catalysis function zirconic acid bismuth ceramic glaze.
The present invention may be implemented directly to synthesize the crystallite with photo-catalysis function simultaneously during prepared by glaze, can Effectively overcome the problems, such as that above method exists.In addition, because bismuth series photocatalyst has good photocatalysis effect synthesis Zirconic acid bismuth play good incrustation effect except can quickly form the crystallization crystalline substance flower with special appearance in frit surface Fruit, it is important that there is good visible light catalytic effect.Different from TiO2With poor visible light-responded, zirconic acid bismuth exists Under natural light irradiation, also there is good photocatalysis effect to the pollutant for being adsorbed on frit surface.Therefore, from environmentally protective Angle sees that the innovation for architectural pottery and domestic ceramics has huge meaning.

Claims (8)

1. a kind of preparation method with photo-catalysis function zirconic acid bismuth ceramic glaze, which comprises the steps of:
1) firstly, by quartz, potassium feldspar, albite, borax, Bi2O3, Suzhou soil, lithium carbonate is according to mass ratio SiO2: Al2O3: B2O3: Bi2O3: Li2O:Na2O:K2O=(57-59): (4-6): (22-24): (2-4): (5-7): (2-4): (1-3) is matched Material;
2) powder after ingredient is dry-mixed and grind, sieving obtains mixture, by mixture in 1270-1290 DEG C of heat preservation 20- 40min, taking-up are poured into water quenching and frit are made;Frit is ground, A material is obtained;
3) by A material and Bi2O3、ZrO2And Suzhou soil is A material: Bi according to mass ratio2O3: ZrO2: Suzhou soil=(82-86): (7- 7.4): (2.6-3): the proportion of (5-7) carries out ingredient, and grinding obtains B material;Wherein, Bi2O3With ZrO2Substance amount ratio it is full Sufficient Bi4Zr3O12In stoichiometric ratio;
4) B material and dispersing agent are added to the water, stir and evenly mix and is configured to glaze slip;
5) glaze slip glazing is burnt into after dry through roller kilns oxidizing flame in ceramic surface, firing temperature is 1110-1160 DEG C, is burnt It is 40-50 minutes at total time in period, soaking time is 6-8 minutes under firing temperature, is obtained with photo-catalysis function zirconic acid bismuth Ceramic glaze.
2. the preparation method according to claim 1 with photo-catalysis function zirconic acid bismuth ceramic glaze, which is characterized in that step Rapid grinding 2) and in step 3 is carried out in ball grinder, and frit: ball: water quality ratio is 1:1:0.8, milling time 3-5 Hour.
3. the preparation method according to claim 1 with photo-catalysis function zirconic acid bismuth ceramic glaze, which is characterized in that step It is rapid 4) in glaze slip the mass content of water be 44-50%.
4. the preparation method according to claim 1 with photo-catalysis function zirconic acid bismuth ceramic glaze, which is characterized in that glaze The mass content of dispersing agent is 0.05-0.15% in slurry.
5. the preparation method according to claim 1 or 4 with photo-catalysis function zirconic acid bismuth ceramic glaze, feature exist In dispersing agent is sodium carboxymethylcellulose in step 4).
6. the preparation method according to claim 1 with photo-catalysis function zirconic acid bismuth ceramic glaze, which is characterized in that step Rapid 5) middle use glaze spraying mode carries out glazing.
7. the preparation method according to claim 1 with photo-catalysis function zirconic acid bismuth ceramic glaze, which is characterized in that step It is rapid 5) in glazing with a thickness of 0.2-0.4mm.
8. the preparation method according to claim 1 with photo-catalysis function zirconic acid bismuth ceramic glaze, which is characterized in that step It is rapid 5) in dry temperature be 60-80 DEG C.
CN201611219629.0A 2016-12-26 2016-12-26 A kind of preparation method with photo-catalysis function zirconic acid bismuth micro-crystalline ceramic glaze Active CN106630632B (en)

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JP2001303276A (en) * 2000-04-28 2001-10-31 Kawasaki Steel Corp Enamel material
CN101067207A (en) * 2007-06-08 2007-11-07 东华大学 Method for producing photo catalytic self-cleaning enamel

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001303276A (en) * 2000-04-28 2001-10-31 Kawasaki Steel Corp Enamel material
CN101067207A (en) * 2007-06-08 2007-11-07 东华大学 Method for producing photo catalytic self-cleaning enamel

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