A kind of working into coil machine
Technical field
The invention belongs to technical field of textile machine more particularly to a kind of working into coil machines.
Background technology
It is double in field of textiles(It is more)Layer composite material is also a kind of more commonly used fabric, by upper layer and lower layer fabric
(Light filler layer can also be added in centre)It constitutes, double-layer structure is formed after combining into material.In general, the filler of middle layer can
To be the various raw materials such as cotton, the common nano-sized filler in various woven fabric fields, space wadding, suede, mainly according to use demand come
It is selected.Current fabric equipment complex, although can also complete double(It is more)Layer composite material is combined into material, but in compound effect
Rate is fed stability, at material process continuity etc., is still short of.
Invention content
It is an object of the invention to overcome the defect of prior art, and provide a kind of reasonable for structure, can continuously carry out compound
At material, combined efficiency height, the working into coil machine good at process stability is expected.
To achieve the goals above, the present invention uses following technical scheme:
A kind of working into coil machine, including mainframe, at material wind-up roll, for driving the winding at material wind-up roll rotation electric
Machine, the lower layer's feeding roller for being wound with lower layer's fabric and the upper layer feeding roller for being wound with upper layer fabric, the mainframe, which is equipped with, to be used
The lower layer's motor rotated in drive lower layer feeding roller and the upper layer motor for driving upper layer feeding roller to rotate, mainframe are equipped with
Include the first shaping list roller, the second shaping list roller and for by the supersonic welding of each shell fabric composite joint at material portion at material portion
It picks;
Ultrasonic welding machine is between the first shaping list roller and the second shaping list roller.
Preferably, the mainframe is equipped with winding stand, winding motor is arranged on winding stand, at material wind-up roll both ends
Be equipped with roller seat, roller seat be equipped with the roller aperture at material wind-up roll end adapter, stretch into roller seat at material wind-up roll one end
It in roller aperture, is stretched into the roller aperture of another roller seat at the material wind-up roll other end, is rotatably assorted with roller seat at material wind-up roll, is received at material
Winding up roller axis horizontal, roller seat are connect by screw with winding stand, and the first shaping list roller is respectively at the second shaping list with winding stand
The opposite sides of roller.
Preferably, the mainframe includes upper frame, front side frame, rear side, the first shaping list roller is rotatablely connected with upper frame,
Second shaping list roller is rotatablely connected with upper frame, and the first shaping list roll axis and the second shaping list roll axis are horizontal.
Preferably, being set on the upper frame there are two at material mip rolls, be rotatablely connected at material mip rolls and upper frame, two at
Expect mip rolls axis horizontal and oppositely oriented, two are at material mip rolls between the first shaping list roller and the second shaping list roller.
Preferably, the upper layer feeding roller and upper frame are rotatablely connected, upper layer feeding roller axis horizontal, lower layer's feeding roller with
Front side frame is rotatablely connected, lower layer's feeding roller axis horizontal, and lower layer's feeding roller is in below the feeding roller of upper layer.
Preferably, being set between the mainframe and winding stand, there are two self-regulating mechanism, mainframe and two self-regulations
Set between mechanism there are one adjust transition roller, set between winding stand and two self-regulating mechanisms there are one adjust transition roller, two
Self-regulating mechanism is arranged symmetrically along a plane of symmetry, and the first shaping list roll axis is perpendicular to the plane of symmetry, self-regulating mechanism
Including adjust rack, dial cotton piece buff, hair-dryer, impeller inducer, be arranged adjust rack on aspiration channel and be used for and fabric bottom surface
It is affixed the selvage guide tablet being supported to fabric, dials cotton piece buff axis horizontal and perpendicular to the first shaping list roll axis;
In a self-regulating mechanism:Dial cotton piece buff include wheel body and it is multiple for stirring fabric on selvage guide tablet so that
The elastic plectrum that fabric on selvage guide tablet is moved away from plane of symmetry direction, elastic plectrum are fixed on the peripheral surface of wheel body
On, and elastic plectrum is circumferentially uniformly distributed along wheel body, is dialled cloth wheel axis and is parallel to elastic plectrum, selvage guide tablet is equipped with to run through and lead
The wind inlet of the upper and lower plate face of cloth tablet, aspiration channel include the first air hose arranged vertically, horizontally disposed second air hose and level
The third air hose of arrangement, the first air hose upper end are connected to wind inlet, the first air hose lower end and the second air hose inlet communication, the second wind
Pipe exports and third air hose inlet communication, and third air hose axis is parallel with cloth wheel axis is dialled, and hair-dryer is in the first air hose, is blown
The blowing direction of wind turbine be the first air hose upper end to the first air hose lower end, impeller inducer is in third air hose, and impeller inducer
It can be rotated relative to third air hose, the wind-guiding direction of impeller inducer is third air hose import to third wind tube outlet, impeller inducer
Pivot center is overlapped with third air hose axis, and the driving pulley coaxially connected with impeller inducer is equipped in third air hose, dials cotton piece buff
It is equipped with the driven pulley coaxially connected with cotton piece buff is dialled, driving pulley axis is parallel to driven pulley axis, and a head and the tail are closed
Driving belt bypass driving pulley and driven pulley, driving belt pass through third air hose tube wall;
Group cotton piece buff rotation direction in one self-regulating mechanism and group cotton piece buff in another self-regulating mechanism are oppositely oriented, adjust
Transition roller lowest point is less than selvage guide tablet top surface, adjusts transition roll shaft lowest point and is less than the second shaping list roller lowest point, adjusted
Cross roll axis level.
Preferably, set on the mainframe there are two blowing nozzle, the blowing direction of a blowing nozzle is towards upper layer fabric
Bottom surface, for the blowing direction of another blowing nozzle towards lower layer's fabric top surface, blowing nozzle is in the first shaping list roller and supersonic welding
Between picking, in two self-regulating mechanisms:One of third wind tube outlet is connected to one by a connection tracheae and blows
Gas nozzle, another third wind tube outlet are connected to another blowing nozzle by another connection tracheae.
Preferably, in a self-regulating mechanism:Adjust rack be equipped with several adjusting transition pulley, driving belt around
Cross all adjusting transition pulley.
Preferably, being set between the mainframe and winding stand, there are two the traversing dresses being arranged symmetrically along the plane of symmetry
Set, traverse displacement unit and self-regulating mechanism correspond, traverse displacement unit include electric sliding rail and with the matched electric sliding of electric sliding rail
The slidably direction of block, electronic sliding block is vertical with the plane of symmetry, in traverse displacement unit and self-regulating mechanism in correspondence with each other:From
Regulating mechanism is arranged on electronic sliding block.
The beneficial effects of the invention are as follows:Reasonable integral structure has structure for conveying, composite construction and coiled construction, can connect
It carries out being combined into material continuously, there is shaping action, combined efficiency is high, good at material process stability, can ensure into material before compound
Quality.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the structural schematic diagram of the embodiment of the present invention 2;
Fig. 3 is the structural schematic diagram of self-regulating mechanism in the embodiment of the present invention 2;
Fig. 4 is the structural schematic diagram at two self-regulating mechanisms in the embodiment of the present invention 2;
Fig. 5 is the structural schematic diagram at impeller inducer in the embodiment of the present invention 2.
In figure:Mainframe 1, the first shaping list roller 11, the second shaping list roller 12, at material mip rolls 13, ultrasonic welding machine
14, upper frame 1a, front side frame 1b, rear side 1c, winding stand 2, at material wind-up roll 21, winding motor 21a, lower layer's feeding roller 3, lower layer
Motor 3a, it upper layer feeding roller 4, upper layer motor 4a, self-regulating mechanism 5, adjusts rack 51, dial cotton piece buff 52, wheel body 521, elastic dialing
Piece 522, aspiration channel 53, the first air hose 531, the second air hose 532, third air hose 533, selvage guide tablet 54, wind inlet 541, wind-guiding
Impeller 55, driven pulley 562, driving belt 563, adjusts transition pulley 564, adjusts transition roller 6 driving pulley 561.
Specific implementation mode
The present invention will be further described with reference to the accompanying drawings and detailed description.
Embodiment 1:In embodiment as shown in Figure 1, a kind of working into coil machine, including mainframe 1, at material wind-up roll 21,
For driving the winding motor 21a at material wind-up roll rotation, being wound with lower layer's feeding roller 3 of lower layer's fabric and being wound with face layer
The upper layer feeding roller 4 of material, the mainframe be equipped with for drive lower layer's feeding roller rotate lower layer motor 3a and for driving
The upper layer motor 4a of upper layer feeding roller rotation, mainframe are equipped with into material portion, include that the first shaping list roller 11, second is whole at material portion
Shape list roller 12 and for by the ultrasonic welding machine 14 of each shell fabric composite joint;
Ultrasonic welding machine is between the first shaping list roller and the second shaping list roller.
The mainframe is equipped with winding stand 2, and winding motor is arranged on winding stand, and roller is equipped at material wind-up roll both ends
Seat, roller seat are equipped with at the roller aperture for expecting wind-up roll end adapter, are stretched into the roller aperture of a roller seat at material wind-up roll one end, at
The material wind-up roll other end stretches into the roller aperture of another roller seat, is rotatably assorted with roller seat at material wind-up roll, at material wind-up roll axis
Level, roller seat are connect by screw with winding stand, and the first shaping list roller is respectively at the opposite of the second shaping list roller with winding stand
Both sides.It can be rotated relative to winding stand by roller seat at material wind-up roll.
The mainframe includes upper frame 1a, front side frame 1b, rear side 1c, and the first shaping list roller is rotatablely connected with upper frame, the
Two shaping list rollers are rotatablely connected with upper frame, and the first shaping list roll axis and the second shaping list roll axis are horizontal.On the upper frame
If there are two at material mip rolls 13, it is rotatablely connected at material mip rolls and upper frame, two at material mip rolls axis horizontal and rotation direction phase
Instead, two are at material mip rolls between the first shaping list roller and the second shaping list roller.Feeding can be assisted at material mip rolls(Face
Feed collet is advanced toward at two between material mip rolls), keep the stability of fabric advance process.The upper layer feeding roller with
Upper frame is rotatablely connected, upper layer feeding roller axis horizontal, and lower layer's feeding roller is rotatablely connected with front side frame, lower layer's feeding roll axis water
Flat, lower layer's feeding roller is in below the feeding roller of upper layer.
It is seen on from horizontal direction, the first shaping list roller, ultrasonic welding machine, the second shaping list roller, winding stand are sequentially arranged
(Their residing height can be different).When processing, lower layer's fabric bypasses the first shaping list roller, the second shaping list roller and winds successively
To at material wind-up roll, upper layer fabric bypasses the first shaping list roller, the second shaping list roller and is wound on material wind-up roll successively,
First shaping list roller and the second shaping list roller are in below lower layer's fabric, and the first shaping list roller is in the second shaping list roller
Below the fabric of upper layer.It is combined into material to complete between the first shaping list roller and the second shaping list roller, two shell fabrics pass through the
Conveying range between one shaping list roller and the second shaping list roller, the machine of being ultrasonically welded connect into material, are rolled up at the fabric after material
Around at material wind-up roll.
Embodiment 2:The basic structure and embodiment of the present embodiment with embodiment 1, the difference is that, extremely such as Fig. 2
Shown in Fig. 5, set between the mainframe and winding stand there are two self-regulating mechanism 5, mainframe and two self-regulating mechanisms it
Between set there are one adjust transition roller 6, set between winding stand and two self-regulating mechanisms there are one adjust transition roller, two self-regulation
Mechanism is arranged symmetrically along a plane of symmetry, examines home roll axis perpendicular to the plane of symmetry, self-regulating mechanism includes adjusting machine
Frame 51 is dialled cotton piece buff 52, hair-dryer, impeller inducer 55, the aspiration channel 53 being arranged on adjusting rack and is used for and fabric bottom surface phase
Selvage guide tablet 54 of the patch to be supported to fabric dials cotton piece buff axis horizontal and perpendicular to inspection home roll axis;
In a self-regulating mechanism:Dial cotton piece buff include wheel body 521 and it is multiple for stir the fabric on selvage guide tablet with
So that the elastic plectrum 522 that the fabric on selvage guide tablet is moved away from plane of symmetry direction, elastic plectrum is fixed on wheel body
On peripheral surface, and elastic plectrum is circumferentially uniformly distributed along wheel body, is dialled cloth wheel axis and is parallel to elastic plectrum, selvage guide tablet is equipped with
Through the wind inlet 541 of the upper and lower plate face of selvage guide tablet, aspiration channel includes the first air hose 531 arranged vertically, horizontally disposed
Two air hoses 532 and horizontally disposed third air hose 533, the first air hose upper end are connected to wind inlet, the first air hose lower end and second
Air hose inlet communication, the second wind tube outlet and third air hose inlet communication, third air hose axis is parallel with cloth wheel axis is dialled, blowing
Machine is in the first air hose, and the blowing direction of hair-dryer is the first air hose upper end to the first air hose lower end, and impeller inducer is in the
In three air hoses, and impeller inducer can be rotated relative to third air hose, and the wind-guiding direction of impeller inducer is third air hose import to third
The pivot center of wind tube outlet, impeller inducer is overlapped with third air hose axis, is equipped in third air hose and is coaxially connected with impeller inducer
The driving pulley 561 connect dials cotton piece buff and is equipped with the driven pulley 562 coaxially connected with cotton piece buff is dialled, and driving pulley axis is parallel to
Driven pulley axis, the driving belt 563 that a head and the tail are closed bypass driving pulley and driven pulley, and driving belt passes through third
The tube wall of air hose;Group cotton piece buff rotation direction in one self-regulating mechanism and group cotton piece buff in another self-regulating mechanism are oppositely oriented,
It adjusts transition roller lowest point and is less than selvage guide tablet top surface, adjust transition roller lowest point less than deputy roller lowest point is examined, adjust transition
Roll axis is horizontal.Impeller inducer can be given one example relative to the various informative of third air hose rotation:It is equipped in third air hose and the
The fixed fixed ring of three air hoses, impeller inducer are equipped with the wheel shaft coaxially connected with impeller inducer, and wheel shaft connects with fixed ring rotation
It connects.Fabric is by various selvage guide structures before being wound into material wind-up roll(Such as cloth feeding roller)Advance is driven, in the present embodiment
After fabric bypasses the second shaping list roller, it is also necessary to around the bottom, again of the adjusting transition roller between self-regulating mechanism and mainframe
Then can just it enter further around the bottom for crossing the adjusting transition roller between self-regulating mechanism and winding stand by selvage guide tablet top surface
At winding stand(It is finally reached into material wind-up roll).And when collapsing coiled, it inevitably will appear the excessive situation of fabric sideslip, at this time
If continuing to wind fabric, finally formed fabric can be caused to roll up, and uneven, fold is serious, or even can be due to both sides in winding
Pulling force is excessively asymmetric and causes fabric to be drawn and damages.And in the present embodiment, fabric can pass through two symmetrically certainly before coiled
Regulating mechanism, fabric advance close to selvage guide tablet.Fabric both sides are in respectively above two wind inlets, but not exclusively cover two
Wind inlet.Under the action of induced draft fan, air is inhaled into from wind inlet, through the first air hose, the second air hose, third air hose heel row
Go out.In the process, impeller inducer is blown by air-flow, and is driven by driving pulley, driving belt, driven pulley and dialled cloth rotation
It is dynamic, persistently fabric can be stirred to dial the elastic piece in cotton piece buff, and since two groups of cotton piece buffs are oppositely oriented, so two
It is just reversed that a group of cotton piece buff provided stirs power(Described in technical solution, in a self-regulating mechanism:It includes wheel body to dial cotton piece buff
And it is multiple for stirring the fabric on selvage guide tablet so that the fabric on selvage guide tablet was moved away from plane of symmetry direction
Elastic plectrum, so in the visual angles Fig. 4, the cotton piece buff of dialling on the left side rotates clockwise, and the cotton piece buff of dialling on the right rotates counterclockwise).
When work, two induced draft fans are opened(Two induced draft fan rotating speeds are identical), when fabric offset is less, two wind inlets
The range that top is covered by fabric is almost the same, so the air inlet bore of two wind inlets is almost the same.At this point, in two wind-guidings
Under the action of machine, two aspiration channel interior air-flow flow velocitys are identical, and air-flow can blow impeller inducer, therefore two impeller inducers at this time
Rotating speed is also almost the same.The two groups of cloth wheel speeds to be driven by impeller inducer are also almost the same, at this time on impeller inducer
Elastic piece stirs that power is almost the same, and fabric only can be in left and right directions to fabric(Face of the left and right directions on selvage guide tablet
Expect that direction of advance, left and right directions are parallel to horizontal plane)On minute movement back and forth(Why can minute movement back and forth, be because of elasticity
Piece is not continuous stirring for fabric, when an elastic piece dialled in cotton piece buff contacts fabric, the elasticity in another group of cotton piece buff
The possible non-contact face material of piece, but for any group of cotton piece buff, dial the time interval of the elastic piece contact fabric in cotton piece buff very
It is short, so the amplitude that fabric moves back and forth is very small), at this time it is believed that being in " eligible state "(Fabric, which is in, allows offset
In range), at this time at can be normally coiled on material wind-up roll.
When larger offset occurs in fabric, larger difference is also had by the range that fabric covers above two wind inlets
(Fabric is deviated towards side, then the side wind inlet is covered more by fabric, and other side wind inlet is covered less by fabric).
At this point, the intake due to two aspiration channels generates significant difference, so even if induced draft fan rotating speed is identical, gas in two aspiration channels
Stream flow velocity still has very big difference, so two impeller inducer rotating speeds are different, two groups of cloth wheel speeds are different.Which fabric is biased to
Side is more, and for the intake of the aspiration channel of the side with regard to smaller, the impeller inducer rotating speed of the side dials cloth wheel speed with regard to smaller, conversely,
Group cloth wheel speed of the other side is bigger, so fabric can be allocated to the other side by group cotton piece buff of the other side on the whole, so as to
The automatic correction for realizing fabric position.After correction in place, fabric can reach foregoing " eligible state " again.
It is set on the mainframe there are two blowing nozzle, the blowing direction of a blowing nozzle is another towards upper layer fabric bottom surface
Towards lower layer's fabric top surface, blowing nozzle is between the first shaping list roller and ultrasonic welding machine the blowing direction of a blowing nozzle,
In two self-regulating mechanisms:One of third wind tube outlet is connected to a blowing nozzle by a connection tracheae, another
A third wind tube outlet is connected to another blowing nozzle by another connection tracheae.Third wind tube outlet discharge wind, be not
Be exhausted directly to the external world, but by connecting tracheae, blowing nozzle is blown on fabric, so as to which the impurity such as dust on fabric are blown
It walks, ensures Lapping Quality(Upper layer fabric bottom surface and the composite surface that lower layer's fabric top surface is when processing, carrying out soot blowing in advance has
Help ensure Lapping Quality), and improve air-flow utilization rate.
In a self-regulating mechanism:It adjusts rack and is equipped with several adjusting transition pulley 564, driving belt is around all
Adjust transition pulley.The installation position of transition pulley and number, then can be depending on practical structures position and demand.
The traverse displacement unit being arranged symmetrically along the plane of symmetry there are two being set between the mainframe and winding stand, traverse displacement unit
With self-regulating mechanism correspond, traverse displacement unit include electric sliding rail and with the matched electronic sliding block of electric sliding rail, electronic sliding block
Slidably direction it is vertical with the plane of symmetry, in traverse displacement unit and self-regulating mechanism in correspondence with each other:Self-regulating mechanism is set
It sets on electronic sliding block.When coiled fabric width and last time when coiled fabric is of different size, the present invention can adapt to
Property adjust, as long as allowing the sliding of two sliding blocks, drive two self-regulating mechanisms closer or far to be adjusted to suitable position i.e.
It can(Fabric can cover a part for wind inlet, but not exclusively cover wind inlet).