CN106628717A - Thermoplastic lining composite material vehicle tank - Google Patents
Thermoplastic lining composite material vehicle tank Download PDFInfo
- Publication number
- CN106628717A CN106628717A CN201611002997.XA CN201611002997A CN106628717A CN 106628717 A CN106628717 A CN 106628717A CN 201611002997 A CN201611002997 A CN 201611002997A CN 106628717 A CN106628717 A CN 106628717A
- Authority
- CN
- China
- Prior art keywords
- tank
- vehicle
- dividing plate
- protecting against
- against shock
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/12—Supports
- B65D90/14—Legs, e.g. detachable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
Abstract
The invention provides a thermoplastic lining composite material vehicle tank, wherein the vehicle tank is of a circular or elliptical tubular structure, and is formed by welding polypropylene or polyethylene sheets. The interior of the tank is provided with 2-5 shock barriers along the section, and the shock barriers are made from polypropylene or polyethylene sheets, and are fixed with the lining in a thermofussion welding mode, the top of the tank is provided with a flange, the bottom of the tank is provided with a metal support; the outside of the tank is covered with a structural layer, and the structural layer is made of a fiberglass reinforced thermoplastic composite material layer by envelope winding forming technology; the thermoplastic lining composite material vehicle tank has the advantages that the wall thickness and design weight of the tank body are greatly reduced, vehicle fuel consumption is reduced, and the vehicle tank has the features of light weight, high strength, corrosion resistance, electrostatic prevention, energy conservation, environmental friendliness, and good comprehensive benefits.
Description
Technical field
The present invention relates to cargo tank field, more particularly, to a kind of vehicle-mounted tank of thermoplastic inner lining's composite.
Background technology
Cargo tank is a kind of supporting vehicle carried container of pot type carrier, is mainly used in liquid, gas or granular medium
Transport, storage.At present, the cargo tank that used on market is most of for metal material, the corrosion resistance of one side tank body compared with
Difference, service life is short, corrodes very fast especially in the storage and transportation process of acid-base solution, and dangerous hidden danger is big；On the other hand, metal
Tank body dead weight is larger, and vehicle fuel loss is high, and with Transportation Industry intensified competition, to lifting the delivery of unit vehicle
Amount, the requirement more and more higher for reducing the freight, it is an inexorable trend that pot type carrier develops to lightweight direction.
The content of the invention
It is an object of the invention to solve the deficiencies in the prior art, and it is vehicle-mounted to provide a kind of thermoplastic inner lining's composite
Tank.
The new technical scheme of the present invention is：A kind of vehicle-mounted tank of thermoplastic inner lining's composite, including inner liner, protecting against shock every
Plate, structure sheaf, flange, metallic support, described cargo tank is circular or oval tubular structure, is polypropylene or polyethylene board
Material is welded, and 2-5 protecting against shock dividing plate is provided with along section inside tank, and protecting against shock dividing plate is processed by polypropylene or polyethylene board
Form, be welded and fixed by thermofussion welding between inner liner, tank top is provided with flange, bottom is equipped with metallic support；Outside tank body
Coated structure sheaf, by glass-fiber reinforced thermo-setting composite layer, is formed using the Wrapping formed fabrication techniques of envelope.
Described inner liner total wall thickness are less than 20mm.
Described flange is glass-fiber reinforced thermo-setting composite material quality, is formed using Wrapping formed fabrication techniques.
Described metallic support is welded for shape.
Described protecting against shock dividing plate is provided with pore structure, realizes being connected between the cavity between protecting against shock dividing plate.
Described structure sheaf formulation material is mainly by following（Percentage by weight）Each component mixing after be prepared from：Asphalt mixtures modified by epoxy resin
Fat 20-25 parts, glass fibre 55-65 parts, carbon fiber 5-10 parts, filler 3-5 parts, curing agent 5-10 parts.
The manufacturing process of described cargo tank is：
A, by the polypropylene or polyethylene board of specific standard size and thickness, carry out sweat soldering according to design requirement, make
Circular or oval cylinder, as vehicle-mounted tank lining structure；
B, cutting make protecting against shock dividing plate, it is ensured that outer profile size and clear size of opening meet design requirement；
Protecting against shock dividing plate and cargo tank inner liner are carried out welding fastening by c, employing hot melt welding wire；
D, the preparation that epoxy resin adhesive liquid is carried out by formula design requirement, glass fibre and carbon fibre material are infiltrated after resin,
Structure sheaf making is carried out using the Wrapping formed technology of four-dimensional envelope；
E, according to design requirement, the ring for carrying out external reinforcing ribs in protecting against shock dividing plate corresponding position is mended and twined, to improve cargo tank
Integral rigidity and intensity；
F, heating cure is carried out to the tank body that completes of winding, solidification temperature is less than 185 DEG C, and hardening time is less than 4h；
G, by design requirement by the tank body partially perforation for preparing, assemble flange components, and in flange and tank body docking site
Interior outside carries out Anti-seeping technology；
H, installation metallic support, are fixed to tank body.
The invention has the beneficial effects as follows：A kind of vehicle-mounted tank of thermoplastic inner lining's composite can be greatly lowered the wall of tank body
Thick and design weight, reduces fuel consumption in vehicles, with lightweight, intensity is high, corrosion-resistant, antistatic, energy-conserving and environment-protective, comprehensive effect
The features such as benefit is good.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
Wherein：1 is inner liner, 2 is protecting against shock dividing plate, 3 is structure sheaf, 4 is flange, 5 is metallic support.
Specific embodiment
Below in conjunction with the accompanying drawings the present invention will be further described.
A kind of vehicle-mounted tank of thermoplastic inner lining's composite, including inner liner 1, protecting against shock dividing plate 2, structure sheaf 3, flange 4, gold
Category support 5, described cargo tank is circular or oval tubular structure, is that polypropylene or polyethylene board are welded, in tank
Portion is provided with 2-5 protecting against shock dividing plate 2 along section, and protecting against shock dividing plate 2 is processed by polypropylene or polyethylene board, with inner liner
It is welded and fixed by thermofussion welding between 1, tank top is provided with flange 4, bottom is equipped with metallic support 5；The coated structure sheaf in tank body outside
3, by glass-fiber reinforced thermo-setting composite layer, formed using the Wrapping formed fabrication techniques of envelope.
The described total wall thickness of inner liner 1 are less than 20mm.
Described flange 4 is glass-fiber reinforced thermo-setting composite material quality, is formed using Wrapping formed fabrication techniques.
Described metallic support 5 is welded for shape.
Described protecting against shock dividing plate 2 is provided with pore structure, realizes being connected between the cavity between protecting against shock dividing plate 2.
The described formulation material of structure sheaf 3 is mainly by following（Percentage by weight）Each component mixing after be prepared from：Epoxy
Resin 20-25 parts, glass fibre 55-65 parts, carbon fiber 5-10 parts, filler 3-5 parts, curing agent 5-10 parts.
The manufacturing process of described cargo tank is：
A, by the polypropylene or polyethylene board of specific standard size and thickness, carry out sweat soldering according to design requirement, make
Circular or oval cylinder, as vehicle-mounted tank lining structure；
B, cutting make protecting against shock dividing plate 2, it is ensured that outer profile size and clear size of opening meet design requirement；
Protecting against shock dividing plate 2 and cargo tank inner liner 1 are carried out welding fastening by c, employing hot melt welding wire；
D, the preparation that epoxy resin adhesive liquid is carried out by formula design requirement, glass fibre and carbon fibre material are infiltrated after resin,
Structure sheaf 3 is carried out using the Wrapping formed technology of four-dimensional envelope to make；
E, according to design requirement, the ring for carrying out external reinforcing ribs in the corresponding position of protecting against shock dividing plate 2 is mended and twined, to improve cargo tank
Integral rigidity and intensity；
F, heating cure is carried out to the tank body that completes of winding, solidification temperature is less than 185 DEG C, and hardening time is less than 4h；
G, by design requirement by the tank body partially perforation for preparing, assemble the part of flange 4, and in flange 4 and tank body docking site
Interior outside carry out Anti-seeping technology；
H, installation metallic support 5, are fixed to tank body.
Claims (7)
1. a kind of vehicle-mounted tank of thermoplastic inner lining's composite, including inner liner（1）, protecting against shock dividing plate（2）, structure sheaf（3）, flange
（4）, metallic support（5）, it is characterised in that:Described cargo tank is circular or oval tubular structure, is polypropylene or poly- second
Alkene sheet material is welded, and 2-5 protecting against shock dividing plate is provided with along section inside tank（2）, protecting against shock dividing plate（2）By polypropylene or poly- second
Alkene sheet fabrication is formed, with inner liner（1）Between be welded and fixed by thermofussion welding, tank top is provided with flange（4）, bottom is equipped with gold
Category support（5）；The coated structure sheaf in tank body outside（3）, by glass-fiber reinforced thermo-setting composite layer, it is wound in using envelope
Type fabrication techniques are formed.
2. the vehicle-mounted tank of a kind of thermoplastic inner lining's composite according to claim 1, it is characterised in that:Described inner liner
（1）Total wall thickness are less than 20mm.
3. the vehicle-mounted tank of a kind of thermoplastic inner lining's composite according to claim 1, it is characterised in that:Described flange
（4）For glass-fiber reinforced thermo-setting composite material quality, formed using Wrapping formed fabrication techniques.
4. the vehicle-mounted tank of a kind of thermoplastic inner lining's composite according to claim 1, it is characterised in that:Described metal
Frame（5）It is welded for shape.
5. the vehicle-mounted tank of a kind of thermoplastic inner lining's composite according to claim 1, it is characterised in that:Described protecting against shock
Dividing plate（2）Pore structure is provided with, protecting against shock dividing plate is realized（2）Between cavity between connect.
6. the vehicle-mounted tank of a kind of thermoplastic inner lining's composite according to claim 1, it is characterised in that:Described structure sheaf
（3）Formulation material is mainly by following（Percentage by weight）Each component mixing after be prepared from：Epoxy resin 20-25 parts, glass fibers
Dimension 55-65 parts, carbon fiber 5-10 parts, filler 3-5 parts, curing agent 5-10 parts.
7. the vehicle-mounted tank of a kind of thermoplastic inner lining's composite according to claim 1, it is characterised in that:Described cargo tank
Manufacturing process be：
A, by the polypropylene or polyethylene board of specific standard size and thickness, carry out sweat soldering according to design requirement, make
Circular or oval cylinder, as vehicle-mounted tank lining structure；
B, cutting make protecting against shock dividing plate（2）, it is ensured that outer profile size and clear size of opening meet design requirement；
C, employing heat welding wire by protecting against shock dividing plate（2）With cargo tank inner liner（1）Carry out welding fastening；
D, the preparation that epoxy resin adhesive liquid is carried out by formula design requirement, glass fibre and carbon fibre material are infiltrated after resin,
Structure sheaf is carried out using the Wrapping formed technology of four-dimensional envelope（3）Make；
E, according to design requirement, in protecting against shock dividing plate（2）Corresponding position carries out the ring benefit of external reinforcing ribs and twines, to improve cargo tank
Integral rigidity and intensity；
F, heating cure is carried out to the tank body that completes of winding, solidification temperature is less than 185 DEG C, and hardening time is less than 4h；
G, by design requirement by the tank body partially perforation for preparing, assemble flange（4）Part, and in flange（4）With tank body docking
The interior outside at position carries out Anti-seeping technology；
H, installation metallic support（5）, tank body is fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611002997.XA CN106628717A (en) | 2016-11-15 | 2016-11-15 | Thermoplastic lining composite material vehicle tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611002997.XA CN106628717A (en) | 2016-11-15 | 2016-11-15 | Thermoplastic lining composite material vehicle tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106628717A true CN106628717A (en) | 2017-05-10 |
Family
ID=58806598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611002997.XA Pending CN106628717A (en) | 2016-11-15 | 2016-11-15 | Thermoplastic lining composite material vehicle tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106628717A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1944112A1 (en) * | 1969-08-30 | 1971-03-04 | Koenig & Co Gmbh Zu Netphen Si | Plastics storage tank for fuel oil and - other corrosive liquids |
| EP0404611A1 (en) * | 1989-06-22 | 1990-12-27 | Xerxes Corporation | Underground storage tank of corrosion-resistant materials with internal steel rib |
| US5609267A (en) * | 1995-07-26 | 1997-03-11 | Phillips Petroleum Company | Corrosion-resistant storage tank for runoff liquids |
| CN201296677Y (en) * | 2008-08-11 | 2009-08-26 | 北京容鑫泰水处理设备有限公司 | Glass fiber reinforced plastic tank for water treatment |
| CN201400414Y (en) * | 2009-04-21 | 2010-02-10 | 重庆市君豪玻璃钢有限责任公司 | Vehicle-mounted glass fiber reinforced plastic acid storage tank |
| CN102212260A (en) * | 2010-04-12 | 2011-10-12 | 胜利油田新大管业科技发展有限责任公司 | Production formula and production process for fiberglass-reinforced glass storage tank |
| CN105292831A (en) * | 2015-11-29 | 2016-02-03 | 重庆东科模具制造有限公司 | Chemical medicine liquid storage tank |
| CN205602464U (en) * | 2016-05-03 | 2016-09-28 | 云南鸿泰博化工股份有限公司 | Dense sulphuric acid storage tank |
| CN206265658U (en) * | 2016-11-15 | 2017-06-20 | 胜利油田新大管业科技发展有限责任公司 | A kind of vehicle-mounted tank of thermoplastic inner lining's composite |
-
2016
- 2016-11-15 CN CN201611002997.XA patent/CN106628717A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1944112A1 (en) * | 1969-08-30 | 1971-03-04 | Koenig & Co Gmbh Zu Netphen Si | Plastics storage tank for fuel oil and - other corrosive liquids |
| EP0404611A1 (en) * | 1989-06-22 | 1990-12-27 | Xerxes Corporation | Underground storage tank of corrosion-resistant materials with internal steel rib |
| US5609267A (en) * | 1995-07-26 | 1997-03-11 | Phillips Petroleum Company | Corrosion-resistant storage tank for runoff liquids |
| CN201296677Y (en) * | 2008-08-11 | 2009-08-26 | 北京容鑫泰水处理设备有限公司 | Glass fiber reinforced plastic tank for water treatment |
| CN201400414Y (en) * | 2009-04-21 | 2010-02-10 | 重庆市君豪玻璃钢有限责任公司 | Vehicle-mounted glass fiber reinforced plastic acid storage tank |
| CN102212260A (en) * | 2010-04-12 | 2011-10-12 | 胜利油田新大管业科技发展有限责任公司 | Production formula and production process for fiberglass-reinforced glass storage tank |
| CN105292831A (en) * | 2015-11-29 | 2016-02-03 | 重庆东科模具制造有限公司 | Chemical medicine liquid storage tank |
| CN205602464U (en) * | 2016-05-03 | 2016-09-28 | 云南鸿泰博化工股份有限公司 | Dense sulphuric acid storage tank |
| CN206265658U (en) * | 2016-11-15 | 2017-06-20 | 胜利油田新大管业科技发展有限责任公司 | A kind of vehicle-mounted tank of thermoplastic inner lining's composite |
Non-Patent Citations (3)
| Title |
|---|
| 《企业落实安全生产主体责任培训教材》编委会: "《危险化学品企业落实安全生产主体责任大全》", 31 January 2013, 气象出版社 * |
| 方汉中: "《世界建筑材料——发展水平和趋势》", 30 April 1989, 科学普及出版社 * |
| 车剑飞 等: "《复合材料及其工程应用》", 31 August 2006, 机械工业出版社 * |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170510 |