CN106626689A - Unidirectional cloth continuous orthometric compositing equipment and process - Google Patents
Unidirectional cloth continuous orthometric compositing equipment and process Download PDFInfo
- Publication number
- CN106626689A CN106626689A CN201610852459.3A CN201610852459A CN106626689A CN 106626689 A CN106626689 A CN 106626689A CN 201610852459 A CN201610852459 A CN 201610852459A CN 106626689 A CN106626689 A CN 106626689A
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- Prior art keywords
- laminated cloth
- orthogonal
- traction
- unidirectional cloth
- orthometric
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Unidirectional cloth continuous orthometric compositing equipment and a process thereof are disclosed and belong to the technical field of machinery. The equipment includes a unidirectional cloth unwinding device, an orthometric laminating device, a traction sheet storage device, a cutting device and a winding device. The equipment and the process are characterized in that the orthometric laminating device comprises a traction part, a laminating part and a material conveying part; the traction part consists of servo conveying rollers; one end of each conveying roller is provided with a servo motor; the laminating part is provided with upper and lower heatable laminating plates; the material conveying part comprises a downward pressing capable of moving leftward and rightward; the traction sheet storage device comprises a pre-tightening device, an edge cutting device, a traction device and a waste edge winding device; beneficial effects of the equipment and the process are that the equipment is convenient to operate, a semiautomatic positioning manner is used and a rapid laminating method is used to obtain a composite unidirectional cloth having uniform surface density; the process includes orthometric unidirectional cloth unwinding positioning, double-layer unidirectional cloth orthometric lamination, unidirectional cloth stored sheet traction and unidirectional cloth winding and cutting; and the process is simple, easy to operate and low in cost.
Description
Technical field
The present invention relates to field of mechanical technique, more particularly to the continuous equipment complex of orthogonal laminated cloth and technique.
Background technology
With the development of science and technology, it is made using the high performance fibers such as carbon fiber, aramid fiber, high-strength high-modulus polyethylene fiber
Laminated cloth (also known as UD cloth), be widely used in the safety protection field such as shellproof, anti-stab, explosion-proof, and demand cumulative year after year.
Therefore, the compound laminated cloth production system of individual traditional cross can not meet growing product demand, and the stacking of UD cloth is multiple
Syzygy system must realize continuous prodution.Compound laminated cloth on existing market is generally adopted by semi-mechanization production, manual
Operation ratio is big, it is difficult to realize automatic continuous production, and the stable and consistent of material is difficult to ensure that, the quality level of overall material
Typically, individual variation is big, and the stability that result in product is not high.This unstability products application is to properties of product stability
There is certain hidden danger in exigent individual protection industry, it is therefore necessary to change the technology mode on existing market, so as to carry
The stable and consistent of high product performance.
The content of the invention
In order to solve above-mentioned technical problem, the invention provides the continuous equipment complex of orthogonal laminated cloth and technique, effectively solution
Machining accuracy is low, labor strength is big, product quality is not high present in the current laminated cloth of having determined stacking equipment complex asks
The low problem of complex technical process, the orthogonal compound positioning precision of laminated cloth present in topic and laminated cloth combination process, the present invention
The continuous equipment complex of orthogonal laminated cloth and technique are proposed for the problem, the equipment operation is convenient, using automanual
Positioning mode, quick compression method is continuously available surface density and is uniformly combined laminated cloth, and the technique includes orthogonal laminated cloth
Unreel positioning, the orthogonal pressing of double-deck laminated cloth, the traction of laminated cloth stocker, laminated cloth winding and cut, technical process is simply, easily
Operation, low cost.
The technical solution adopted for the present invention to solve the technical problems is：The continuous equipment complex of the orthogonal laminated cloth, by
Front to back is disposed with laminated cloth unwinding device, orthogonal press fit device, traction stocker device, shearing device, wrap-up, its
It is characterised by, laminated cloth unwinding device includes the unwinding device and the unwinding device with deviation correcting device of fixation；Orthogonal pressing dress
Put including traction element, compressed portion and feed section, traction element is made up of Qian Hou two groups of servo conveying rollers, the one of conveying roller
End is provided with servomotor, and compressed portion is provided with heatable top board and lower platen, the upper end of top board and lower platen
Lower end is respectively arranged with hydraulic jack, and feed section includes the lower platen that can be moved left and right；Traction stocker device is provided with to be had
What the trimming device that the pre-tightening apparatus of predetermined number mobile roller, pre-tightening apparatus rear end are symmetrical set was connected with trimming device
The slitter edge coiling device of the symmetrical fixation of traction apparatuss and traction apparatuss bottom；On between the support of the both sides of shearing device
Under be symmetrically arranged with rotating shaft, the friction-saw piece of predetermined number is provided with rotating shaft.
The continuous combination process of the orthogonal laminated cloth, including the compound consolidation of orthogonal double-deck laminated cloth, its feature exists
In the technical process is that orthogonal laminated cloth unreels positioning, the orthogonal pressing of double-deck laminated cloth, the traction of laminated cloth stocker, laminated cloth
Winding and cutting.
Positioner and adsorbent equipment are provided with the lower platen of the feed section.
The positioner includes servomotor, the hydraulic jack of lower platen lower end and and the liquid being fixed on lower platen
The connected cylinder of compressing cylinder.
The heating temperature range of the orthogonal pressing of the laminated cloth is 80 DEG C ~ 160 DEG C, and pressing pressure is 0 ~ 500kg/cm.
The take-up diameter of the wrap-up is 20mm ~ 800mm.
The invention has the beneficial effects as follows, the continuous equipment complex of orthogonal laminated cloth that the present invention is arranged unreels dress by laminated cloth
Put, orthogonal press fit device, draw stocker device, shearing device, wrap-up composition, for the preparation of continuous orthogonal laminated cloth.
The laminated cloth unwinding device is provided with two sets, can carry out unreeling for monolayer laminated cloth, then carries out orthogonal compound, it is also possible to
Two sets use simultaneously, carry out the continuous compound of multilamellar laminated cloth；With being accurately positioned, human assistance positioning coordinates press fit device
Servo traction pre-heating system realizes very high positioning precision when orthogonal compound, and hydraulic stitching can be obtained on stitching surface
Uniform pressure；The product of compressed portion intermittent movement out can be changed into traction stocker device the fortune of continuously and smoothly
It is dynamic, it is easy to batching and cutting off for devices for taking-up.
Description of the drawings
Accompanying drawing 1 is schematic structural view of the invention；
In accompanying drawing:1. laminated cloth unwinding device, 2. orthogonal press fit device, 3. draws stocker device, 4. shearing device, 5. winding dress
Put.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples.
In fig. 1, the described continuous equipment complex of orthogonal laminated cloth, is disposed with from front to back laminated cloth and unreels dress
Put 1, orthogonal press fit device 2, traction stocker device 3, shearing device 4, wrap-up 5, it is characterised in that laminated cloth unwinding device
1 unwinding device and the unwinding device with deviation correcting device for including fixation；Orthogonal press fit device 2 includes traction element, nip portion
Divide and feed section, traction element is made up of Qian Hou two groups of servo conveying rollers, and one end of conveying roller is provided with servomotor, pressing
Part is provided with heatable top board and lower platen, and the upper end of top board and the lower end of lower platen are respectively arranged with hydraulic oil
Cylinder, feed section includes the lower platen that can be moved left and right；Traction stocker device 3 is provided with the pretension with predetermined number mobile roller
Traction apparatuss and traction apparatuss that the trimming device that device, pre-tightening apparatus rear end are symmetrical set is connected with trimming device
The slitter edge coiling device of the symmetrical fixation in bottom；It is symmetrical above and below between the support of the both sides of shearing device 4 to be provided with rotating shaft, turn
The friction-saw piece of predetermined number is provided with axle.
The continuous combination process of the orthogonal laminated cloth, including the compound consolidation of orthogonal double-deck laminated cloth, its feature
Be, the technical process be orthogonal laminated cloth unreel positioning, the orthogonal pressing of double-deck laminated cloth, the traction of laminated cloth stocker, without latitude
Cloth winds and cuts.
Positioner and adsorbent equipment are provided with the lower platen of the feed section, the positioner includes being fixed on
Servomotor, the hydraulic jack of lower platen lower end on lower platen and the cylinder being connected with hydraulic jack, the work of positioner
With being to drive lower platen to move left and right by servomotor, the preliminary fixed length of laminated cloth is conveyed, hydraulic jack and cylinder are to without latitude
Cloth is accurately positioned.
The heating temperature range of the orthogonal pressing of the laminated cloth is 80 DEG C ~ 160 DEG C, and pressing pressure is 0 ~ 500kg/cm, plus
Hot temperature and pressing pressure make laminated cloth pressing more closely according to the type adjustment of laminated cloth base material, and structure is more stable.
The take-up diameter of the wrap-up is 20mm ~ 800mm.
Embodiment 1
Accompanying drawing 1 is main structure diagram of the invention, including laminated cloth unwinding device 1, orthogonal press fit device 2, traction stocker
Device 3, shearing device 4, wrap-up 5, the equipment work and its technical process are：
1 point of laminated cloth unwinding device is two parts, and a part is fixed unwinding device, and another part is with deviation correcting device
Unwinding device, in addition to it can unreel monolayer laminated cloth, carry out multilamellar laminated cloth it is compound when, it is possible to achieve it is full automatic accurate
Positioning.When carrying out monolayer laminated cloth and unreeling, the motor of active let off roll side drives let off roll to rotate, and realizes putting for laminated cloth
Volume.
The laminated cloth through the traction element of orthogonal press fit device 2 servo conveying roller, the servo of servo conveying roller side
Motor provides controllable accurate fixed length conveying；Now, the laminated cloth of well cutting is put on the lower platen of compressed portion manually,
The laminated cloth length of the cutting is identical with the width of the laminated cloth for unreeling, and their machine direction is orthogonal, sets on lower platen
The adsorbent equipment put is fixed to laminated cloth, then starts the servomotor on lower platen, and servomotor drives lower platen left
Move right, realize laminated cloth preliminary fixed length conveying, then with lower platen lower end hydraulic jack and with hydraulic jack phase
Cylinder even is accurately positioned to laminated cloth；The hydraulic jack of the upper end of top board and the lower end of lower platen is driven respectively under top board
Drop and lower platen rise, and top board and lower platen contact are pressed, and keep 140 DEG C of the heating-up temperature of top board and lower platen, pressing
Pressure 400kg/cm, presses 15min, continues to repeat compound, the composite square that said process completes next section of orthogonal laminated cloth
Formula is compound for batch (-type).
By it is above-mentioned it is orthogonal it is compound after intermittent movement of the laminated cloth Jing traction stocker device 3 by compressed portion out it is compound
Laminated cloth is changed into continuously and smoothly's motion, and the mobile roller for drawing the front portion of stocker device 3 leans on gravity to laminated cloth pretension, reaches swelling
With the effect of stocker, the then laminated cloth trimming after the trimming device that is symmetrical set is to being combined processes, and trimming is processed
Compound laminated cloth and cutting slitter edge afterwards passes through together traction apparatuss, and the bottom of traction apparatuss is provided with slitter edge coiling device, from
Dynamic curling cutting slitter edge, the compound laminated cloth after trimming is processed enters wrap-up 5, the line of wrap-up 5 by shearing device 4
Speed is adjusted to 15m/min, is wound using the friction roll of uniformly linear to being combined laminated cloth, obtains more closely knit batching effect
Really, maximum crimp diameter is 800mm.
When the close maximum of crimp diameter batches diameter, start the air motor in shearing device 4 drive it is special anodontia
Saw blade is cut, and the rotating speed of its superelevation can effectively cut the laminated cloth of various fiber compositions, and avoid hair stubble etc. from lacking
Fall into.
Claims (6)
1. the continuous equipment complex of orthogonal laminated cloth, is disposed with from front to back laminated cloth unwinding device（1）, orthogonal press fit device
（2）, traction stocker device（3）, shearing device（4）, wrap-up（5）, it is characterised in that laminated cloth unwinding device（1）Including
Fixed unwinding device and the unwinding device with deviation correcting device；Orthogonal press fit device（2）Including traction element, compressed portion and
Feed section, traction element is made up of Qian Hou two groups of servo conveying rollers, and one end of conveying roller is provided with servomotor, compressed portion
Heatable top board and lower platen are provided with, the upper end of top board and the lower end of lower platen are respectively arranged with hydraulic jack, send
Material part includes the lower platen that can be moved left and right；Traction stocker device（3）It is provided with the dress of the pretension with predetermined number mobile roller
Put, under the traction apparatuss that the trimming device that pre-tightening apparatus rear end is symmetrical set is connected with trimming device and traction apparatuss
The slitter edge coiling device of the symmetrical fixation in portion；Shearing device（4）Both sides support between it is symmetrical above and below be provided with rotating shaft, turn
The friction-saw piece of predetermined number is provided with axle.
2. the continuous equipment complex of orthogonal laminated cloth according to claim 1, it is characterised in that the feed section is pushed
Positioner and adsorbent equipment are provided with plate.
3. the continuous equipment complex of orthogonal laminated cloth according to claim 2, it is characterised in that the positioner includes solid
The servomotor that is scheduled on lower platen, the hydraulic jack of lower platen lower end and the cylinder being connected with hydraulic jack.
4. the continuous equipment complex of orthogonal laminated cloth according to claim 1 produces the continuous combination process of orthogonal laminated cloth,
Including the compound consolidation of orthogonal double-deck laminated cloth, it is characterised in that the technical process is to unreel dress using laminated cloth
Put（1）, orthogonal press fit device（2）, traction stocker device（3）, shearing device（4）, wrap-up（5）Carry out successively orthogonal without latitude
Cloth unreels positioning, the orthogonal pressing of double-deck laminated cloth, the traction of laminated cloth stocker, laminated cloth winding and cuts.
5. the continuous combination process of orthogonal laminated cloth according to claim 4, it is characterised in that the orthogonal pressure of the laminated cloth
The heating temperature range of conjunction is 80 DEG C ~ 160 DEG C, and pressing pressure is 0 ~ 500kg/cm.
6. the continuous combination process of orthogonal laminated cloth according to claim 4, it is characterised in that the receipts of the wrap-up
Coil diameter is 20mm ~ 800mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610852459.3A CN106626689A (en) | 2016-09-27 | 2016-09-27 | Unidirectional cloth continuous orthometric compositing equipment and process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610852459.3A CN106626689A (en) | 2016-09-27 | 2016-09-27 | Unidirectional cloth continuous orthometric compositing equipment and process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106626689A true CN106626689A (en) | 2017-05-10 |
Family
ID=58853425
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610852459.3A Pending CN106626689A (en) | 2016-09-27 | 2016-09-27 | Unidirectional cloth continuous orthometric compositing equipment and process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106626689A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107116888A (en) * | 2017-06-15 | 2017-09-01 | 江苏鸿华特种装备有限公司 | 0 ∕ of UD cloth, 90 ° of steering composite integrated machines |
| CN107364216A (en) * | 2017-09-11 | 2017-11-21 | 江苏安卡新材料科技有限公司 | A kind of multidirectional high-performance fiber prepreg continuous laminating device and its application |
| CN112172169A (en) * | 2020-09-22 | 2021-01-05 | 河北和泰航天科技有限公司 | Automatic bonder |
| CN116118318A (en) * | 2023-02-07 | 2023-05-16 | 江苏富之岛美安纺织品科技有限公司 | Manufacturing device for lactic acid velvet and functional filler composite three-dimensional quilt |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5662761A (en) * | 1992-07-21 | 1997-09-02 | Amp-Akzo Lin Lam Vof | Method of manufacturing a UD-reinforced PWB laminate |
| CN1515406A (en) * | 2000-07-13 | 2004-07-28 | 陈成泗 | Production method of PE weftless fabric board material |
| CN103707615A (en) * | 2012-11-26 | 2014-04-09 | 北京雷特新技术实业公司 | Efficient automatic continuous production method of prepreg compound coil |
| CN204725985U (en) * | 2015-06-09 | 2015-10-28 | 常熟市永利坚新材料有限公司 | A kind of PE is without latitude cloth MULTILAYER COMPOSITE equipment |
-
2016
- 2016-09-27 CN CN201610852459.3A patent/CN106626689A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5662761A (en) * | 1992-07-21 | 1997-09-02 | Amp-Akzo Lin Lam Vof | Method of manufacturing a UD-reinforced PWB laminate |
| CN1515406A (en) * | 2000-07-13 | 2004-07-28 | 陈成泗 | Production method of PE weftless fabric board material |
| CN103707615A (en) * | 2012-11-26 | 2014-04-09 | 北京雷特新技术实业公司 | Efficient automatic continuous production method of prepreg compound coil |
| CN204725985U (en) * | 2015-06-09 | 2015-10-28 | 常熟市永利坚新材料有限公司 | A kind of PE is without latitude cloth MULTILAYER COMPOSITE equipment |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107116888A (en) * | 2017-06-15 | 2017-09-01 | 江苏鸿华特种装备有限公司 | 0 ∕ of UD cloth, 90 ° of steering composite integrated machines |
| CN107116888B (en) * | 2017-06-15 | 2020-04-17 | 江苏鸿华特种装备有限公司 | UD cloth 0/90-degree steering composite all-in-one machine |
| CN107364216A (en) * | 2017-09-11 | 2017-11-21 | 江苏安卡新材料科技有限公司 | A kind of multidirectional high-performance fiber prepreg continuous laminating device and its application |
| CN112172169A (en) * | 2020-09-22 | 2021-01-05 | 河北和泰航天科技有限公司 | Automatic bonder |
| CN116118318A (en) * | 2023-02-07 | 2023-05-16 | 江苏富之岛美安纺织品科技有限公司 | Manufacturing device for lactic acid velvet and functional filler composite three-dimensional quilt |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170510 |