CN106625860B - Full-automatic sponge cutting machine - Google Patents
Full-automatic sponge cutting machine Download PDFInfo
- Publication number
- CN106625860B CN106625860B CN201611224172.2A CN201611224172A CN106625860B CN 106625860 B CN106625860 B CN 106625860B CN 201611224172 A CN201611224172 A CN 201611224172A CN 106625860 B CN106625860 B CN 106625860B
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- shaft
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- cutter
- block
- rack
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/005—Computer numerical control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The present invention relates to a kind of full-automatic sponge cutting machines.It includes raw material platform, finished product workbench, rectangular table pedestal, track, portal frame, pressing device, rack, control section, and raw material platform, finished product workbench are arranged on rectangular table pedestal；Track is connected with rack；Portal frame is arranged in track；Pressing device is connected with table base, the control system that the control section is using digital control system controls raw material platform to move horizontally respectively, finished product workbench moves horizontally, portal frame moves horizontally, rack beams transverse shifting and each section are coordinated, the full-automatic sponge cutting machine further includes rack beams and ranging mechanism, rack beams are connected with portal frame, and ranging mechanism is arranged close to the portal frame inside lower end of stent beam-ends.Advantage is that design is simple, easy to use, solves the problems, such as to be influenced by breadth during sponge processing, improves machining accuracy and speed, reduce operation difficulty.
Description
Technical field
The present invention relates to a kind of equipment being processed for sponge, specifically a kind of full-automatic sponge cutting machine.
Background technology
Existing full-automatic sponge cutting machine, pressing device can not be zoomed in and out for a tablet, and sponge is either whole when cutting
The big sponge of block or small sponge are all that pressing device integrally compresses, and knife speed is fixed during cutting, knife during monoblock big sponge cutting
The bad acceleration of speed, can accelerate when cutting small sponge, although while accelerate to improve efficiency, but the problem of new occur,
Speed is fast, and blade can generate error when cutting, and machining accuracy is lower, and causes cutting products unqualified, but not governing speed, cuts
When cutting small sponge, then waste of resource, wastes time, and how to improve cutting efficiency at present, reduces the wasting of resources, is still a disaster
Topic.
Invention content
To solve the above-mentioned problems, the present invention proposes the pressing device and rack beams of a kind of sponge cutting machine, design letter
It is single, it is easy to use, it solves the problems, such as to be influenced by breadth during sponge processing, improves machining accuracy and speed, reduce operation
Difficulty.
Technical scheme of the present invention：
A kind of full-automatic sponge cutting machine, it includes raw material platform, finished product workbench, rectangular table pedestal, track, dragon
Door frame, pressing device, rack, control section, raw material platform, finished product workbench are arranged on rectangular table pedestal；Track with
Rack is connected；Portal frame is arranged in track；Pressing device is connected with table base, and the control section is using numerical control
System controls raw material platform to move horizontally respectively, finished product workbench moves horizontally, portal frame moves horizontally, rack beams transverse shifting and
The control system that each section is coordinated, the full-automatic sponge cutting machine further include rack beams and ranging mechanism, rack beams and dragon
Door frame is connected, and ranging mechanism is arranged close to the portal frame inside lower end of stent beam-ends.
The track is internally provided with sliding rail.
It includes suspension holdfast, synchronous belt, sliding rail, sliding block, belt wheel, transmission shaft, twists cutter frame mechanism the rack beams, sliding
Rail is arranged among portal frame on the left of lower end, and suspension holdfast upper end is equipped with sliding block, and sliding block is connected with sliding rail slip, sliding rail both ends dress
Have in shaft and shaft equipped with belt wheel, connect driving motor in the shaft of side, around equipped with synchronous belt, synchronous belt one on two belt wheels
Side connection sliding block side；Transmission shaft passes through from suspension holdfast upper end and has upper belt-wheel position on the transmission shaft in suspension holdfast,
Both ends of the drive shaft is connected respectively with the rotation of portal frame both ends, and stubborn cutter frame mechanism is arranged on inside rack beams lower end, and ranging mechanism is set
Put the lower end inside on the left of portal frame；Cutter frame mechanism is twisted to include upper transmission shaft, lower drive shaft, transition axis, twist cutter shaft, upper transmission shaft
Inside the lower end of suspension holdfast and both ends are mounted on by bearing rotary on suspension holdfast, and lower drive shaft is mounted in suspension holdfast
Lower end be internally located at below transmission shaft and both ends are mounted on by bearing rotary on suspension holdfast, transition axis is mounted in suspension branch
The lower end of frame is internally located at below lower drive shaft and both ends are mounted on suspension holdfast, twists suspension of the cutter shaft below transition axis
In stent, equipped with gear is equipped on the left of lower belt wheel and lower belt wheel among upper transmission shaft, corresponded on lower drive shaft on upper transmission shaft
Gear equipped with lower gear, gear engage connection with lower gear, and lower gear right side has pinion gear to be mounted on lower drive shaft, mistake
It crosses among axis to be equipped between transition gear and transition gear and transition axis and connection is engaged with pinion gear equipped with bearing, excessive gear,
Twisting cutter shaft medium design has stubborn cutter tooth wheel, twists cutter tooth wheel and connection is engaged with transition gear；It twists cutter shaft intermediate lateral and is provided with cutter groove.
The pressing device includes longitudinal carrier, horizontal support, guide rail, sliding block, shaft, transmission shaft, driving motor, band
Wheel, synchronous belt, retraction rack, longitudinal carrier lower end are connected with table base, and there are four longitudinal carrier designs, horizontal support design
There are two, two horizontal supports are parallel to be mounted between two adjacent longitudinal carriers, and longitudinal carrier side is equipped with longitudinal rail, laterally
Stent both ends are equipped with longitudinal sliding block, and longitudinal sliding block is stuck in longitudinal slide rail and is slidably matched, and longitudinal carrier upper and lower ends are respectively provided with
Equipped with belt wheel in shaft and shaft, around equipped with synchronous belt on the belt wheel of upper and lower ends, synchronous belt side is fixedly connected with longitudinal slide rail
Side, wherein the shaft of two longitudinal carrier upper ends of adjacent side is connected by being driven axis connection and one of shaft outer end
Driving motor is connect, driving motor is mounted on longitudinal carrier；Several retraction racks and a fixation are housed between two horizontal supports
Connection support, retraction rack both ends are equipped with transverse slider, cross slide way are housed on the inside of horizontal support, retraction rack both ends pass through transverse slider
Be stuck in horizontal slide rail, be slidably matched, be fixedly connected support be fixed between two horizontal supports and positioned at two horizontal supports it is same
One end position, several retraction rack both ends by between the position of close end respectively by staggered form connecting rod carry out foldable connection and
Staggered form connecting rod rearmost end, which is fixed on, to be fixedly connected in support, and horizontal slide rail both ends, which are respectively provided in shaft and shaft, is equipped with band
Wheel, around equipped with synchronous belt on the belt wheel in same horizontal slide rail, synchronous belt side is fixedly connected on the side of transverse slider, two
Cross slide way close to be fixedly connected support side shaft between by be driven axis connection and transmission shaft from be fixedly connected support in pass through,
Driving motor is housed on the outside of one of shaft simultaneously.
The staggered form connecting rod is short connecting rod and long connecting rod, and both sides are to form V-type and V by two short connecting rods
Type bottom is rotatably mounted on outermost retraction rack or is fixedly connected in support, and intermediate several retraction rack upper end is two long companies
Extension bar forms X-type, cross-over design and centre is rotatably mounted on retraction rack, the other end difference of the short connecting rod of V-type at both ends
It is rotatably connected with the long connecting rod corresponding end of adjacent X-type, end corresponds to rotatable connection between adjacent two long connecting rods of X-type
Together.
Driving motor in the pressing device is the driving device that stepper motor is formed.
Dress tool section mechanism is also equipped among the front end of the pressing device or the longitudinal carrier of rear end two, fills tool section machine
Structure includes link block, rotatable fixture block and handle, and link block is divided into link block and lower connecting block, and rotatable fixture block includes left-handed
Turn fixture block and right rotation fixture block, upper link block lower end and lower connecting block upper end have a semicolumn slot and upper and lower two and half
The both ends of cylinder groove formation cylindrical hole, upper link block and lower connecting block have semi-annular slot and the semi-ring of upper and lower the same side
Shape flute profile circularizes slot；Anticlockwise fixture block includes round end cap, guide post, and round end cap is designed with annular edge, round nose in one week
Lid medium design has guide post, and through-hole is provided among guide post, and both sides have locking hole among guide post, and through-hole side is provided with knife
Slot, cutter groove unicom through-hole, the guide post of anticlockwise fixture block are packed into cylindrical hole the annular edge of anticlockwise fixture block simultaneously from left side
It is stuck in the annular groove in left side；Right rotation fixture block includes round end cap, guide post, and round end cap is designed with annular edge for one week, circle
Shape end cap medium design has guide post, and through-hole is provided among guide post, and both sides have locking hole among guide post, and through-hole side is provided with
Cutter groove, cutter groove unicom through-hole, the guide post of right rotation fixture block are packed into cylindrical hole the annular snap of right rotation fixture block simultaneously from right side
Checkpost is in the annular groove on right side；The cutter groove of anticlockwise fixture block and the cutter groove same direction installation of right rotation fixture block；Anticlockwise is pressed from both sides
The locking hole of block and the locking hole of right rotation fixture block correspond to design installation, and lock anticlockwise fixture block and dextrorotation by bolt and nut
Turn fixture block；Handle is housed on right rotation fixture block；Gap is designed between upper link block and lower connecting block, gap length is more than or equal to
The thickness of the cutter of full-automatic sponge cutting machine.
It is an advantage of the invention that：The retraction rack of pressing device has contractility, and rack beams are needed according to processing can be back and forth
It is mobile, in the sponge for processing fritter, sponge width is detected by ranging mechanism, pressing device is received automatically according to sponge breadth
Sponge width is reduced to, compresses sponge, rack beams are automatically moved to close to sponge position, are twisted cutter frame mechanism and are held blade, then right
Sponge is cut；When processing a monoblock sponge, pressing device is unfolded automatically according to sponge breadth compresses sponge, in rack beams
Cantilever beam be retracted to the insides of rack beams automatically, twist cutter frame mechanism and hold blade, then sponge is cut, the present apparatus is also
Two fritter sponges can be cut simultaneously, and efficient, by the holding of the stubborn cutter frame mechanism of rack beams, when cutting can carry out height
Speed cutting, it is ensured that product quality.
Description of the drawings
Fig. 1 is the schematic diagram one of the present invention.
Fig. 2 is the schematic diagram two of the present invention.
Fig. 3 is the schematic cross-sectional view of the rack beams of the present invention.
Fig. 4 is the schematic diagram of the pressing device of the present invention.
Fig. 5 is the partial schematic diagram of the pressing device of the present invention.
Fig. 6 is the schematic diagram of the dress tool section mechanism of the pressing device of the present invention.
Fig. 7 is the sectional view of Fig. 6.
Specific embodiment
With reference to attached drawing 1-7, a kind of full-automatic sponge cutting machine, it includes raw material platform 1, finished product workbench 2, rectangle work
Platform pedestal 3, track 4, portal frame 5, pressing device 6, rack 7, control section 8, raw material platform 1, finished product workbench 2 are arranged on rectangular
On shape table base 3；Track 4 is connected with rack 7；Portal frame 5 is arranged in track 4；Pressing device 6 and table base 3
It is connected, the control section 8 is controls raw material platform 1 to move horizontally respectively using digital control system, finished product workbench 2 is horizontal moves
The control system that dynamic, portal frame 5 moves horizontally, 9 transverse shifting of rack beams and each section are coordinated, full-automatic sponge cutting
Machine further includes rack beams 9 and ranging mechanism, and rack beams 9 are connected with portal frame 5, and ranging mechanism is arranged close to the dragon of stent beam-ends
5 left side lower end inside of door frame.The ranging mechanism can be laser range finder or other infrared distance measurements, cement bond logging
Away from etc. mechanisms.
The track 4 is internally provided with sliding rail.
Fig. 3, the rack beams 9 it include suspension holdfast 11, synchronous belt 12, sliding rail 13, sliding block 14, upper belt-wheel 15, pass
Moving axis 16 twists cutter frame mechanism 17, and sliding rail 13 is arranged on the left of 5 intermediate lower end of portal frame, and 11 upper end of suspension holdfast is equipped with sliding block 14,
Sliding block 14 is connected with the slip of sliding rail 13, and 13 both ends of sliding rail connect driving equipped with belt wheel is equipped in shaft and shaft in the shaft of side
Motor, around equipped with synchronous belt, synchronous belt side connection sliding block side on two belt wheels；Transmission shaft 16 is worn from 11 upper end of suspension holdfast
It crosses and has upper belt-wheel 15 on the transmission shaft in suspension holdfast, 16 both ends of transmission shaft rotate phase with 5 both ends of portal frame respectively
Even, it twists cutter frame mechanism 17 to be arranged on inside 9 lower end of rack beams, ranging mechanism is arranged on 5 left side lower end inside of portal frame；Twist knife rest
Mechanism 17 includes upper transmission shaft 18, lower drive shaft 19, transition axis 20, twists cutter shaft 21, and upper transmission shaft 18 is mounted in suspension holdfast 11
Inside lower end and both ends are mounted on by bearing rotary on suspension holdfast 11, and lower drive shaft fills 19 in the lower end of suspension holdfast 11
Portion is located at upper 18 lower section of transmission shaft and both ends are mounted on by bearing rotary on suspension holdfast 11, and transition axis 20 is mounted in suspension holdfast
11 lower end is internally located at 19 lower section of lower drive shaft and both ends are mounted on suspension holdfast 11, twists cutter shaft 21 under transition axis 20
In the suspension holdfast 11 of side, gear 23, underdrive are housed equipped with lower belt wheel 22 and 22 left side of lower belt wheel among upper transmission shaft 18
For gear 23 on axis 19 on corresponding upper transmission shaft 18 equipped with lower gear 24, gear 23 engages connection, lower tooth with lower gear 24
There is pinion gear 25 on 24 right side of wheel on lower drive shaft 19, equipped with transition gear 26 and transition gear 26 and mistake among transition axis 20
It crosses between axis 20 and engages connection with pinion gear 25 equipped with bearing, excessive gear 26, twisting 21 medium design of cutter shaft has stubborn cutter tooth wheel 27,
It twists cutter tooth wheel 27 and engages connection with transition gear 26；It twists 21 intermediate lateral of cutter shaft and is provided with cutter groove.
Fig. 4-5, the pressing device include longitudinal carrier 28, horizontal support 29, longitudinal sliding block 30, shaft 31, transmission
Axis 32, driving motor 33a-b, belt wheel 34, synchronous belt 35, retraction rack 36, staggered form connecting rod 37, longitudinal slide rail 38, fixed company
Support 39, transverse slider 40, horizontal slide rail 41 are connect, 28 lower end of longitudinal carrier is connected with table base 3, and longitudinal carrier 28 is designed with
Four, there are two the designs of horizontal support 29, and two horizontal supports 29 are parallel to be mounted between two adjacent longitudinal carriers 28, and longitudinal direction is propped up
28 side of frame is equipped with longitudinal slide rail 38, and 29 both ends of horizontal support are equipped with longitudinal sliding block 30, and longitudinal sliding block 30 is stuck in longitudinal slide rail 38
On be slidably matched, 28 upper and lower ends of longitudinal carrier are respectively provided in shaft 31 and shaft equipped with belt wheel 34, the belt wheel of upper and lower ends
On around equipped with synchronous belt 35,35 side of synchronous belt is fixedly connected with the side of longitudinal slide rail 38, wherein two longitudinal directions of adjacent side
The shaft of pedestal upper end is connected by transmission shaft 32 and one of shaft outer end connection driving motor 33a, driving motor 33 are pacified
On longitudinal carrier 28；Between two horizontal supports support 39, retraction rack 36 are fixedly connected with one equipped with several retraction racks 36
Both ends are equipped with transverse slider 40, and 29 inside of horizontal support equipped with horizontal slide rail 41, by transverse slider 40 blocked by 36 both ends of retraction rack
Be slidably matched in horizontal slide rail 41, be fixedly connected support 39 be fixed between two horizontal supports and positioned at two horizontal supports it is same
One end position, several retraction rack both ends by staggered form connecting rod 37 by carrying out foldable connection respectively between the position of close end
And 37 rearmost end of staggered form connecting rod is fixed on and is fixedly connected in support 39,29 both ends of horizontal support are respectively provided with shaft 31 and shaft
It goes up and belt wheel 34 is housed, around equipped with synchronous belt 35 on the belt wheel on same horizontal support, 35 side of synchronous belt is fixedly connected on transverse direction
The side of sliding block 40, two horizontal supports are connected and are driven by transmission shaft 32 close to being fixedly connected between the shaft of 39 sides of support
Axis 35 from be fixedly connected support 39 in pass through, while one of shaft on the outside of be equipped with driving motor 33b.It is fixedly connected with 39 sides of support
It is connected between two 28 upper ends of longitudinal carrier by stull.
The staggered form connecting rod 37 is short connecting rod and long connecting rod, and both sides are to form V-type by two short connecting rods
And V-type bottom is rotatably mounted on outermost retraction rack 36 or is fixedly connected in support 39, intermediate several retraction rack upper end is
Two long connecting rod forms X-type, cross-over design and centre is rotatably mounted on retraction rack 36, the short connecting rod of V-type at both ends it is another
Outer one end is rotatably connected respectively with the long connecting rod corresponding end of adjacent X-type, end pair between adjacent two long connecting rods of X-type
It should be rotatably connected together.
Driving motor in the pressing device 6 is the driving device that stepper motor is formed.
Fig. 6-7 are also equipped with dress tool section mechanism among the front end of the pressing device 6 or the longitudinal carrier 28 of rear end two
10, dress tool section mechanism 10 includes link block, rotatable fixture block and handle 105, and link block is divided into link block 101 and lower connecting block
102, rotatable fixture block includes anticlockwise fixture block 103 and right rotation fixture block 104, on upper 101 lower end of link block and lower connecting block 102
End has a semicolumn slot and upper and lower two semicolumn slots form cylindrical hole, upper link block 101 and lower connecting block 102
Both ends have the semi-annular slot of semi-annular slot and upper and lower the same side and form annular groove；Anticlockwise fixture block 103 includes circle
End cap, guide post, round end cap are designed with annular edge for one week, and round end cap medium design has guide post, through-hole is provided among guide post,
Both sides have locking hole among guide post, and through-hole side is provided with cutter groove, cutter groove unicom through-hole, the guide post of anticlockwise fixture block 103
It is packed into cylindrical hole from left side while the annular snap checkpost of anticlockwise fixture block 103 is in the annular groove in left side；Right rotation fixture block
104 include round end cap, guide post, and round end cap is designed with annular edge for one week, and round end cap medium design has a guide post, in guide post
Between be provided with through-hole, both sides have locking hole among guide post, and through-hole side is provided with cutter groove, cutter groove unicom through-hole, right rotation folder
The guide post of block 104 is packed into cylindrical hole from right side while the annular snap checkpost of right rotation fixture block 104 is in the annular groove on right side；
The cutter groove of anticlockwise fixture block 103 and the cutter groove same direction installation of right rotation fixture block 104；The locking hole of anticlockwise fixture block 103 and
The locking hole of right rotation fixture block 104 corresponds to design installation, and locks anticlockwise fixture block 103 and right rotation fixture block by bolt and nut
104；Handle is housed on right rotation fixture block 104；Gap is designed between upper link block 101 and lower connecting block 102, gap length is big
In the thickness of the cutter equal to full-automatic sponge cutting machine.The dress tool section mechanism 10 of the present invention in use, bolt and nut is unclamped,
Anticlockwise fixture block 103 and right rotation fixture block 104 is controlled to rotate by handle, make anticlockwise fixture block 103 and right rotation fixture block 104
Gap of the cutter groove simultaneously towards outside and between upper link block 101 and lower connecting block 102 overlaps, and such cutter can pass through
Gap enters in cutter groove, finally enters in the through-hole among guide post, and then cutter groove is controlled by handle rotate again, makes cutter groove direction
It inside and is overlapped with gap, such cutter enters cutter groove from through-hole, enters back into the last cutter in gap and enters in pressing device, in this way
Cutter could carry out next step installation；Only so design dress cutter mechanism, is one closure because cutter is the cutter that annular is closed
Cutter be attached to closure pressing device lower end or assembling before just be packed into pressing device in, replace cutter then need dismounting press
The longitudinal carrier of tight device, it is cumbersome, it takes time and effort.
The present invention in use, when cutting big sponge, big sponge just as raw material platform width, sponge raw material from one end into
Enter raw material platform, the retraction rack diastole of pressing device is come, and driving motor drives shaft, and shaft band movable belt pulley, belt wheel, which drives, to be synchronized
Band, synchronous belt drive transverse slider, and transverse slider passes to power by transmission shaft the shaft of the other end, and such retraction rack is two
The lower control stretching, extension of transverse slider effect at end or contractile motion, adjacent retraction rack are driven by staggered form connecting rod, compress dress
It puts after compressing sponge, the present apparatus can be cut, and cutting is normal speed, and sponge is transported to finished product workbench after the completion of cutting；
When need cut one piece of small sponge when, small sponge width be less than raw material platform width, at this moment the right of small sponge along
Raw material platform right end is placed, and is transported on raw material platform, and ranging mechanism is detected by inductive probe on the left of small sponge and portal frame
The distance in portion, the retraction rack action of pressing device, which shrink, merges into small sponge width, while rack beams are also in driving motor
Control synchronous belt effect is moved on the left of small sponge, and pressing device compresses small sponge, and rack beams lower end holds column cutter, in this way
Can high-speed cutting, cutter stablizes cutting under the holding effect of rack beams lower end, and error free, cutting accuracy is high, and efficiency is big
It is big to improve, save the time；
When needing to cut two small sponges, then two sponge width and raw material platform are not much different, and at this moment two sponges are all
It needs to cut, needs to compress simultaneously, pressing device will be then fully extended, and at this moment staff needs manual adjusting bracket beam position
It puts, between rack beams are adjusted to two sponges, cutter is taken out out of the stubborn cutter shaft of rack beams lower end cutter groove first, compress
The horizontal support and retraction rack of device decline extreme lower position, and rack beams are then moved to from retraction rack upper horizontal between two sponges
Position, rack beams are passed through from the gap between retraction rack, then cutter is packed into the cutter groove for twisting cutter shaft, at this moment on pressing device
It rises, two small sponges enter on raw material platform simultaneously, and rack beams are located between two small sponges, and pressing device is same two small sponges
When compress, rack beams lower end holds on cutter, can thus accelerate cut, error free, and cutting accuracy is high, and efficiency carries significantly
Height saves the time.
Claims (5)
1. a kind of full-automatic sponge cutting machine, it includes raw material platform, finished product workbench, rectangular table pedestal, track, gantry
Frame, pressing device, rack, control section, raw material platform, finished product workbench are arranged on rectangular table pedestal；Track and machine
Frame is connected；Portal frame is arranged in track；Pressing device is connected with table base, and the control section is using numerical control system
Raw material platform moves horizontally system, finished product workbench moves horizontally, portal frame moves horizontally, rack beams transverse shifting and each for control respectively
The control system of Partial coordination, it is characterised in that：The full-automatic sponge cutting machine further includes rack beams and ranging mechanism, branch
It sets a roof beam in place and is connected with portal frame, ranging mechanism is arranged close to the portal frame inside lower end of stent beam-ends；The pressing device packet
Longitudinal carrier, horizontal support, guide rail, sliding block, shaft, transmission shaft, driving motor, belt wheel, synchronous belt, retraction rack are included, longitudinal direction is propped up
Frame lower end is connected with table base, and there are four longitudinal carrier designs, and there are two horizontal support designs, and two horizontal supports are parallel
Between two adjacent longitudinal carriers, longitudinal carrier side is equipped with longitudinal rail, and horizontal support both ends are equipped with longitudinal sliding block, indulge
It being stuck in longitudinal slide rail and is slidably matched to sliding block, longitudinal carrier upper and lower ends are respectively provided in shaft and shaft equipped with belt wheel, on
Around equipped with synchronous belt on the belt wheel at lower both ends, synchronous belt side is fixedly connected with the side of longitudinal slide rail, wherein the two of adjacent side
The shaft of a longitudinal carrier upper end is by being driven axis connection and one of shaft outer end connection driving motor, driving motor installation
On longitudinal carrier；Support is fixedly connected with equipped with several retraction racks and one between two horizontal supports, retraction rack both ends are equipped with horizontal stroke
To sliding block, it is stuck in horizontal slide rail by transverse slider equipped with cross slide way, retraction rack both ends on the inside of horizontal support, slip is matched
It closes, is fixedly connected with support and is fixed between two horizontal supports and positioned at two same end positions of horizontal support, several retraction racks two
End by the foldable connection of staggered form connecting rod progress and staggered form connecting rod rearmost end by being consolidated respectively between the position of close end
It is scheduled on and is fixedly connected in support, horizontal slide rail both ends, which are respectively provided in shaft and shaft, is equipped with belt wheel, the band in same horizontal slide rail
Around equipped with synchronous belt on wheel, synchronous belt side is fixedly connected on the side of transverse slider, and two cross slide ways are close to be fixedly connected
Support side shaft between by be driven axis connection and transmission shaft from be fixedly connected support in pass through, while one of shaft on the outside of
Equipped with driving motor.
2. a kind of full-automatic sponge cutting machine according to claim 1, it is characterised in that：The track is internally provided with cunning
Rail.
3. a kind of full-automatic sponge cutting machine according to claim 1, it is characterised in that：The rack beams it include it is outstanding
Hanging bracket, sliding rail, sliding block, belt wheel, transmission shaft, twists cutter frame mechanism at synchronous belt, and sliding rail is arranged among portal frame on the left of lower end,
Suspension holdfast upper end is equipped with sliding block, and sliding block is connected with sliding rail slip, and sliding rail both ends are equipped in shaft and shaft equipped with belt wheel, side
Driving motor is connected in shaft, around equipped with synchronous belt, synchronous belt side connection sliding block side on two belt wheels；Transmission shaft is from suspension
Pedestal upper end passes through and has upper belt-wheel position on the transmission shaft in suspension holdfast, and both ends of the drive shaft is revolved respectively with portal frame both ends
Phase inversion connects, and stubborn cutter frame mechanism is arranged on inside rack beams lower end, and ranging mechanism is arranged on lower end inside on the left of portal frame；Twist knife rest
Mechanism includes upper transmission shaft, lower drive shaft, transition axis, twists cutter shaft, and upper transmission shaft is mounted in the lower end of suspension holdfast inside and both ends
Be mounted on suspension holdfast by bearing rotary, lower drive shaft be internally located at below transmission shaft mounted in the lower end of suspension holdfast and
Both ends are mounted on by bearing rotary on suspension holdfast, and transition axis is internally located at mounted in the lower end of suspension holdfast below lower drive shaft
And both ends are mounted on suspension holdfast, twist cutter shaft in the suspension holdfast below transition axis, lower band is housed among upper transmission shaft
Equipped with gear on the left of wheel and lower belt wheel, gear on lower drive shaft on corresponding upper transmission shaft equipped with lower gear, gear with
There is pinion gear on lower gear engagement connection, lower gear right side on lower drive shaft, transition gear and transition are housed among transition axis
Connection is engaged with pinion gear equipped with bearing, excessive gear between gear and transition axis, twisting cutter shaft medium design has stubborn cutter tooth wheel, twists
Cutter tooth wheel engages connection with transition gear；It twists cutter shaft intermediate lateral and is provided with cutter groove.
4. a kind of full-automatic sponge cutting machine according to claim 1, it is characterised in that：Drive in the pressing device
Dynamic motor is the driving device that stepper motor is formed.
5. a kind of full-automatic sponge cutting machine according to claim 1, it is characterised in that：The front end of the pressing device
Or dress tool section mechanism is also equipped among the longitudinal carrier of rear end two, dress tool section mechanism includes link block, rotatable fixture block and hand
Handle, link block are divided into link block and lower connecting block, and rotatable fixture block includes anticlockwise fixture block and right rotation fixture block, upper link block
Lower end and lower connecting block upper end have a semicolumn slot and upper and lower two semicolumn slots form cylindrical hole, upper link block
The semi-annular slot that semi-annular slot and upper and lower the same side are had with the both ends of lower connecting block forms annular groove；Anticlockwise fixture block packet
Round end cap, guide post are included, round end cap is designed with annular edge for one week, and round end cap medium design has guide post, opened among guide post
There is a through-hole, both sides have a locking hole among guide post, and through-hole side is provided with cutter groove, cutter groove unicom through-hole, anticlockwise fixture block
Guide post is packed into cylindrical hole from left side while the annular snap checkpost of anticlockwise fixture block is in the annular groove in left side；Right rotation fixture block
Including round end cap, guide post, round end cap is designed with annular edge for one week, and round end cap medium design has a guide post, among guide post
Through-hole is provided with, both sides have locking hole among guide post, and through-hole side is provided with cutter groove, cutter groove unicom through-hole, right rotation fixture block
Guide post from right side be packed into cylindrical hole in simultaneously right rotation fixture block annular snap checkpost in the annular groove on right side；Anticlockwise is pressed from both sides
The cutter groove of block and the cutter groove same direction installation of right rotation fixture block；The locking hole of anticlockwise fixture block and the locking hole of right rotation fixture block
Corresponding design installation, and anticlockwise fixture block and right rotation fixture block are locked by bolt and nut；Handle is housed on right rotation fixture block；On
Gap is designed between link block and lower connecting block, gap length is more than or equal to the thickness of the cutter of full-automatic sponge cutting machine.
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| CN201611224172.2A CN106625860B (en) | 2016-12-27 | 2016-12-27 | Full-automatic sponge cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611224172.2A CN106625860B (en) | 2016-12-27 | 2016-12-27 | Full-automatic sponge cutting machine |
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| CN106625860A CN106625860A (en) | 2017-05-10 |
| CN106625860B true CN106625860B (en) | 2018-06-26 |
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| CN201611224172.2A Active CN106625860B (en) | 2016-12-27 | 2016-12-27 | Full-automatic sponge cutting machine |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107457820B (en) * | 2017-08-04 | 2019-01-29 | 东莞市欧瑞能自动化科技有限公司 | A kind of Multifunctional sponge wafer separator |
| CN107253225B (en) * | 2017-08-08 | 2023-12-29 | 南通牧野机械有限公司 | The method comprises the following steps of: sponge cutting machine |
| CN107379083A (en) * | 2017-09-14 | 2017-11-24 | 德清舒华泡沫座椅有限公司 | A kind of high-density sponge cutter device |
| CN108858420A (en) * | 2018-07-13 | 2018-11-23 | 南通牧野机械有限公司 | Cutter guide device |
| CN109129653B (en) * | 2018-08-07 | 2020-12-18 | 南通牧野机械有限公司 | Soft limit controller of sponge cutting device |
| CN108890751B (en) | 2018-08-07 | 2024-04-12 | 南通牧野机械有限公司 | Sponge cutting machine |
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| CN202964718U (en) * | 2012-11-02 | 2013-06-05 | 南通牧野机械有限公司 | Fully-automatic sponge cutter |
| CN106182162A (en) * | 2016-07-08 | 2016-12-07 | 天津鑫亿达家具有限公司 | One realizes multiple cutting function sponge cutting machine |
| CN205818028U (en) * | 2016-07-01 | 2016-12-21 | 武汉理工大学 | Carbon fibre initial rinse fabric ultrasonic cutting device |
| CN206406162U (en) * | 2016-12-27 | 2017-08-15 | 南通牧野机械有限公司 | Full-automatic sponge cutting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RS20140326A1 (en) * | 2014-06-19 | 2015-12-31 | "Techno Foam" D.O.O. | Machine with a knife in the form of an endless strip for cutting slabs of sponge into pieces |
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|---|---|---|---|---|
| CN202964718U (en) * | 2012-11-02 | 2013-06-05 | 南通牧野机械有限公司 | Fully-automatic sponge cutter |
| CN205818028U (en) * | 2016-07-01 | 2016-12-21 | 武汉理工大学 | Carbon fibre initial rinse fabric ultrasonic cutting device |
| CN106182162A (en) * | 2016-07-08 | 2016-12-07 | 天津鑫亿达家具有限公司 | One realizes multiple cutting function sponge cutting machine |
| CN206406162U (en) * | 2016-12-27 | 2017-08-15 | 南通牧野机械有限公司 | Full-automatic sponge cutting machine |
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