CN106623474A - Extruding die with interior and exterior of pipe provided with spiral fin proximate matter - Google Patents

Extruding die with interior and exterior of pipe provided with spiral fin proximate matter Download PDF

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Publication number
CN106623474A
CN106623474A CN201710029866.9A CN201710029866A CN106623474A CN 106623474 A CN106623474 A CN 106623474A CN 201710029866 A CN201710029866 A CN 201710029866A CN 106623474 A CN106623474 A CN 106623474A
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Prior art keywords
die
cavity
die cavity
mould
processing
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CN201710029866.9A
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CN106623474B (en
Inventor
刘跃堂
刘洋
刘涛
刘海堂
李香安
聂洪晶
陈阳
韩冰
孙海斌
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LIAONING FEIYUE TOOL & MOULD Co.,Ltd.
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Liaoning Feiyue Tool & Die Co Ltd
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Priority to CN201710029866.9A priority Critical patent/CN106623474B/en
Publication of CN106623474A publication Critical patent/CN106623474A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C25/00Profiling tools for metal extruding
    • B21C25/02Dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/24Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

The invention relates to an extruding die with the interior and the exterior of a pipe provided with spiral fin proximate matter. A protection die cavity of the extruding die is spiral and rotates around the axis of the die, and the shape of the section of the protection die cavity is continuously enlarged from an inlet to an outlet; an upper die cavity inlet is in butt joint with a protection die cavity outlet, and the shapes of the sections, the circumferential distribution positions and the sizes of the upper die cavity inlet and the protective die cavity outlet are same; when the protection die cavity is machined, machining is performed on the inlet and the outlet of the die correspondingly, and then butt joint towards the center is performed; the die core outer circle, the end faces, the anti-deformation pit and the upper die air knife of an upper die cavity are first machined, and then a workpiece is overturned to machine the remaining portion of the cavity from the inlet face; when a lower die work strip is machined, a through hole with the diameter smaller than the diameter of a minimum inscribed circle of the work strip by 10 mm is machined in the center of the die, and the height difference of the lower die work strip is machined through an electrode; and a lower die air knife is machined on the outlet face, and the precise and the roughness degree of the air knife portion are guaranteed.

Description

A kind of inside and outside extrusion die with spiral fin section bar of pipe
Technical field
The present invention relates to carry spiral fin section bar inside and outside a kind of manufacture field of extrusion die, especially a kind of pipe Extrusion die.
Background technology
Radiator by heat transfer, radiation, convection current heat spreader out, for people's production, living uses, but traditional The radiator thermal efficiency is low, outward appearance is coarse and crude, heaviness, is progressively eliminated.A kind of Al-alloy heat exchanger of employing extrusion molding due to It is lightweight, it is handsome in appearance, heat exchange efficiency is high and is selected in a large number.But, it is linear pattern in the fin of these radiators, although work Skill is simple, but there is a problem of affecting rate of heat exchange.Radiator rate of heat exchange with helical heat spreader fin is high, radiating effect Good, our company declared and obtained the 201310394344.0 of power in 03 day 09 month 2013《A kind of aluminium with spiral fin is closed The production method of golden shaped material of radiator》Section bar of the spiral fin outside pipe can only be produced and processed, it is impossible to inside and outside production pipe Section bar with spiral fin, especially because the production mould for carrying spiral fin section bar inside and outside pipe is because technique is multiple Miscellaneous, the reason such as technology content and development cost height is researched and developed so far without producer.
The content of the invention
It is an object of the invention to provide carrying the extrusion die of spiral fin section bar inside and outside a kind of pipe, the mould can be squeezed Pressure pipe inside and outside fin is spiral shaped material of radiator, and mould production method science, machining accuracy is high, good product quality.
The technical solution adopted for the present invention to solve the technical problems is:Inside and outside the pipe be made up of protection mould, upper die and lower die With spiral fin profile extrusion die, it is characterized in that protection model cavity is spirality, and the axis around mould revolves Turn, its cross sectional shape is constantly expanded from entrance to outlet;Upper model cavity entrance is docked with protection model cavity outlet, its section shape Shape, circle distribution position, size are all identical, and upper model cavity is made up of spirality die cavity section with straight tube shape die cavity section, spirality Die cavity section is located at arrival end, and straight tube shape die cavity section is located at the port of export, and the lower surface of upper mould is provided with resistance to deformation pit;Lower mould is in mould One larger through hole of central authorities' processing, little 10 ㎜ of through-hole diameter inscribed circle diameter more minimum than lower die worker work band.
Protection model cavity is 10 °~100 ° around the anglec of rotation of mold axis.
Upper mould straight tube shape die cavity segment length accounts for the 10%~15% of model cavity total length, and remaining is spirality die cavity segment length Degree.
The windup-degree of the spirality die cavity of upper mould is less than ± 5% with the windup-degree difference of protection model cavity.
The processing method with spiral fin profile extrusion die is inside and outside a kind of pipe:Using the H13 moulds of micronization processes Tool steel is via, used as blank, blank is through rough turn, line, drilling, round, numerical control mill, heat treatment, smart car, fine grinding, number after forging Control finish-milling, electricity are worn the operations such as work band, polishing and are made, and it is characterized in that:
When the 1st, protecting model cavity screw processing, by it from entrance to the continuous cross sectional shape for expanding of outlet and the axle around mould The line anglec of rotation, to the entering of mould, exports and is processed respectively, then docks to center, by design program by mold tilt one Determine angle, process each die cavity and dead band position, with the clear angle of electric spark, with model the anglec of rotation and section shape of die cavity are checked Shape, then manual amendment removal electric machining vestige, then finish-milling die cavity, removes die cavity internal oxidition skin;
2nd, upper model cavity adds man-hour, it is ensured that entrance is docked with protection model cavity outlet, and the core rod in export processing face is cylindrical and end face And the resistance to deformation pit of end face, then the upper mould sky knife of the straight tube shape die cavity with design program export processing face and core rod root, Workpiece is finally overturn from inlet face processing cavity remainder, by the inlet face upset of mould it is angled after, process spiral Shape cavity portion and dead band, then polished form;
3rd, lower die worker's work band adds man-hour, and in a mold centre one diameter of processing is than the leading to little 10 ㎜ of minimum inscribed circle diameter that work Hole, it is ensured that lower die worker makees the dimensional accuracy and roughness of band, checks the profile of tooth of each radiating fin, is made with die worker under electrode machining The difference in height of band, bonding container adds man-hour to determine work centre according to the inscribed circle of work band, while true with the anchor point in plane Determine the putting position of workpiece, the mould sky knife under exit face processing is used according to empty knife-edge shape and use after computer programming NC Milling, Ensure empty knife position precision and roughness.
The present invention's is reasonable in design, and processing technology is simply suitable for, and what is manufactured is inside and outside crowded with spiral fin section bar Compression mould, Jing trial applications, the section quality for squeezing out is good, and lumber recovery is high.
Description of the drawings
1st, Fig. 1 is schematic structural view of the invention.
2nd, Fig. 2 is the left view of Fig. 1.
3rd, Fig. 3 is with the section bar figure of extrusion process of the present invention.
In figure:1st, mould is protected;2nd, upper mould;3rd, lower mould;4th, lower mould sky knife;5th, upper mould sky knife;6th, resistance to deformation pit;7th, lower mould Work band;8th, bonding container;9th, upper model cavity;10th, model cavity is protected;11st, inlet face;12nd, upper die worker makees band.
Specific embodiment
In figs. 1 to 3, the present invention relates to one kind is by protecting mould(1), upper mould(2), lower mould(3)Carry inside and outside the pipe of composition Spiral fin profile extrusion die, its protection model cavity(10)Rotate for spirality, and the axis around mould, the anglec of rotation Constantly expanded from entrance to outlet for 10 °~100 ° its cross sectional shapes;Upper model cavity(9)Entrance and protection model cavity(10)Outlet Docking, its cross sectional shape, circle distribution position, size are all identical, and upper model cavity is knot of the spirality in combination with straight tube shape Structure, straight tube shape die cavity segment length accounts for the 10%~15% of model cavity total length, and remaining is spirality die cavity section, spirality die cavity section Arrival end is located at, straight tube shape die cavity section is located at the port of export, upper mould(2)Lower surface is provided with resistance to deformation pit(6);Lower mould(3)In mould One larger through hole of tool central authorities processing, through-hole diameter 10 ㎜ less than work band minimum inscribed circle diameter.The spirality type of upper mould The anglec of rotation of chamber section is less than ± 5% with the anglec of rotation difference of protection model cavity.
The present invention uses the H13 mould steel of micronization processes via, used as blank, blank is through rough turn, line, brill after forging Hole, round, numerical control mill, heat treatment, smart car, fine grinding, numerical control finish-milling, electricity are worn the operations such as work band, polishing and are made, and can process Relative to the rotating die cavity of axis so that aluminum alloy materials are at rotation status in initial period, and material is by work The difference in height of work band is recycled further to increase rotating tendency when making band, until producing in the pipe for meeting design in addition There is the section bar of spiral fin.
Protection mould(1)Eight die cavities are designed with, in the plane uniformly, have pressure-bearing bridging to connect between each die cavity, protect mould Play and aluminum alloy materials are shunted in advance, changes flow trace, and share mould and bear crowded from the forward direction of extruder Pressure.With little barrel dliameter extruding machining heavy in section section bar, and the upper mould of protection can be played a part of.The cavity design of protection mould Rotate according to 10 °~100 ° around the axis of mould into the cross sectional shape constantly expanded to outlet from entrance, and die cavity.Adding Man-hour, from inlet face(11)Process respectively with exit face, to center docking.Using three-shaft linkage numerical control milling machine tool, in each face While processing cavity, apart from the edge 5mm positions locating and machining point of each die cavity, and the coordinate of each anchor point is recorded, Use for remaining manufacturing procedure positioning.Because die cavity is spiral, even if processing then docking respectively using from each face Processing scheme, the still presence in old processing dead band.Now need to use omnipotent rotary table, by mold tilt into certain angle Degree, then processes several times each die cavity using program.The dead band position of machining, finally using electric machining electric spark into Type operation carries out clear angle, and the anglec of rotation and cross sectional shape of die cavity are tested using model.Increase pincers worker people after electric machining Work finishing process, removes the vestige that electric machining is stayed, and prevents the presence of hardened layer and affects die & mold treatment effect.Die & mold treatment During need to carry out three tempering, to eliminate internal stress.Finish-milling die cavity operation is carried out afterwards, removes all oxidations in die cavity Skin.
Upper mould is similarly designed with eight die cavities, and the final core rod for shaping of responsible aluminum alloy materials, upper die worker make band (12), equally have pressure-bearing bridging to connect between die cavity.Aluminum alloy materials enter upper model cavity(9)Further extend laterally afterwards, Flow trace further changes so that material expands to bigger sectional area, forces with position until material works through core rod So that aluminum alloy materials shaping.Upper model cavity(9)Entrance and protection model cavity(10)Outlet docking, no matter circle distribution position is also It is that cross sectional shape, size are all identical.So that there is no significant change when protecting mould and upper mould binding site in material flowing therethrough.Upper model Structure of the spirality in combination with straight tube shape is done in chamber, and apart from the port of export one section of straight die cavity, and spirality die cavity are being retained Windup-degree be less than ± 5% with the windup-degree difference of protection model cavity, prevent material to flow into occur after upper mould and excessively reverse Or the deficiency that reverses the trend, the dimensional accuracy after either way affecting section bar to become a useful person;The straight die cavity length of upper mould accounts for model The 10%~15% of chamber total length.Upper mould adds man-hour first with the core rod of lathe process exit face is cylindrical and end face, and end face is anti- Deformation pit(6).Using the numerical control milling machine tool die cavity in program export processing face, respectively using φ 32 and the tool sharpenings of φ 12. The upper mould sky knife of mould core portion position root is processed after processing cavity with φ 80X15-R3 dedicated tools(5).Workpiece is finally overturn from entering Mouth face processing cavity residue position.Omnipotent rotary table is reused, the inlet face upset of mould is angled, using number Control milling machine tool processing cavity spiral position several times.Processing technology of the machining dead band with reference to protection mould.Finishing after heat treatment Man-hour, the work band of core rod(12)Difference in height(That is land length)Follow fast flow velocity correspondence casual labourer and make band, slug flow speed correspondence length Work band.Direction of rotation according to section bar determines that flow velocity speed determines again work band length.The round and smooth mistake in the short junction of work belt length Cross.1 is processed during processing work band according to section bar sectional view using wire cutting:1 copper electrode, then electric spark operation use electrode Finishing work belt surface, at least processes twice, to ensure work band precision.Reuse sky knife electrode, the length of processing work band Degree.Electrode needs to make 1/4 toroidal, is easy to electrode to be mutually positioned with workpiece.The band that finally works is polished through pincers worker, upper mould Machine.
Lower mould is designed with bonding container(8), shelves platform, lower die worker make band(7), help Liu Jiao, hinder angle and lower mould sky knife(4). And bonding container(8)Entry design incrementally increases seam pressure into certain angle of inclination;Shelves platform together with help Liu Jiao, hinder The flowing velocity of the material at each position in the further balancing die inside in angle, in material formative stage, the work band of upper die and lower die In correspondence with each other, jointly material forming, the task of setting are undertaken in position.The cylindrical and thickness of lower mould is carried out according to conventional machining mode Processing, die worker makees band under processing(7)When entreat be processed into a larger through hole in a mold, through-hole diameter is more minimum than work band Monolateral little 10mm of inscribed circle diameter or so, die deformation is excessive when can so prevent mould finishing work band.Processing work Need repeatedly to be processed using slow wire feeding lathe during band, at least accomplish that cutting 1 repaiies 3, to ensure the dimensional accuracy of work band and thick Rugosity.Work belt shape detects the profile of tooth of each radiation tooth using inspection template after machining.Then according to 1:1 ratio is cut Work band difference in height copper electrode, electric spark operation using the work of mould under electrode machining with difference in height, choose by the length of difference in height Principle follows die worker and makees the principle with difference in height.Bonding container(8)Finished using CNC milling machine, surface roughness reaches More than 1.6um, and add man-hour that the center of workpiece must be determined according to the inscribed circle of work band, while with the positioning in plane Point determines the putting position of workpiece.The mould sky knife under exit face processing(4), after being programmed using computer software according to the shape of empty knife Numerical control mill machine tooling, plus man-hour is used to use Integral alloy milling cutter.Ensure empty knife position precision and roughness.Whole set of die is adding In work manufacturing process, it is necessary to get rid of the marks on surface after electric spark, linear cutter, prevent finished surface material from occurring crisp Change, impact is normally used.

Claims (5)

1. a kind of inside and outside extrusion die with spiral fin section bar of pipe, is made up of protection mould, upper die and lower die, be it is characterized in that: Protection model cavity is spirality, and the axis around mould rotates, and its cross sectional shape is constantly expanded from entrance to outlet;Upper model Chamber entrance is docked with protection model cavity outlet, its cross sectional shape, circle distribution position, equivalently-sized, and upper model cavity is by spirality Die cavity section is constituted with straight tube shape die cavity section, and spirality die cavity section is located at its arrival end, and straight tube shape die cavity section is located at its port of export, on The lower surface of mould is provided with resistance to deformation pit;Lower mould entreats in a mold one through hole of processing, and it is minimum that through-hole diameter makees band than lower die worker Little 10 ㎜ of inscribed circle diameter.
2. a kind of inside and outside extrusion die with spiral fin section bar of pipe according to claim 1, is characterized in that:It is described Protection model cavity around mold axis the anglec of rotation be 10 °~100 °.
3. a kind of inside and outside extrusion die with spiral fin section bar of pipe according to claim 1, is characterized in that:It is described Upper mould straight tube shape die cavity segment length account for the 10%~15% of model cavity total length.
4. a kind of inside and outside extrusion die with spiral fin section bar of pipe according to claim 1, is characterized in that:It is described Upper mould spiral shape die cavity windup-degree with protection model cavity windup-degree difference be less than ± 5%.
5. a kind of inside and outside processing method with spiral fin profile extrusion die of pipe is:Using the H13 moulds of micronization processes Steel is via, used as blank, blank is through rough turn, line, drilling, round, numerical control mill, heat treatment, smart car, fine grinding, numerical control after forging Spiral finish-milling, spiral electricity are worn the operations such as work band, polishing and are made, and it is characterized in that:
(1)During protection model cavity screw processing, by it from entrance to the continuous cross sectional shape for expanding of outlet and around mould The axis anglec of rotation, to the entering of mould, exports and is processed respectively, then docks to center, by design program by mold tilt Certain angle, processes each die cavity and dead band position, with the clear angle of electric spark, with model the anglec of rotation and section shape of die cavity is checked Shape, then manual amendment removal electric machining vestige, then finish-milling die cavity, removes die cavity internal oxidition skin;
(2)Upper model cavity adds man-hour, it is ensured that entrance is docked with protection model cavity outlet, and upper model cavity is by spirality and straight tube shape group Arrival end is located at into, spirality die cavity section, straight tube shape die cavity section is located at the port of export, the core rod in first export processing face is cylindrical and end face And the resistance to deformation pit of end face, then with the straight tube shape die cavity in design program export processing face, reprocess core rod position root Upper mould sky knife, upset workpiece is from inlet face processing cavity remainder, then inlet face is overturn angled, processing spirality Cavity portion and dead band, then polished form;
(3)Lower die worker makees band plus man-hour, in a mold centre one diameter of processing 10 ㎜ less than work band minimum inscribed circle diameter Through hole, it is ensured that lower die worker makees the dimensional accuracy and roughness of band, checks the profile of tooth of each radiating fin, with die worker under electrode machining Make the difference in height of band, bonding container processing after work centre is determined according to the inscribed circle of work band, while with the anchor point in plane The putting position of workpiece is determined, then the mould sky knife under exit face processing, according to empty knife-edge shape using using numerical control mill after computer programming Processing, it is ensured that empty knife position precision and roughness.
CN201710029866.9A 2017-01-17 2017-01-17 A kind of inside and outside extrusion die for carrying spiral fin proximate matter of pipe Active CN106623474B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112658054A (en) * 2020-12-28 2021-04-16 东北轻合金有限责任公司 Extrusion method of rectangular pipe
CN114290008A (en) * 2021-12-31 2022-04-08 江苏金荣森制冷科技有限公司 Automatic forming device for forming torsion and jacking extension
CN117798652A (en) * 2024-02-28 2024-04-02 辽源飞跃工模具有限公司 Equipment and method for assembling die

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0437411A (en) * 1990-06-01 1992-02-07 Showa Alum Corp Dies for twist-extruding twisted material
JPH0698406B2 (en) * 1989-03-06 1994-12-07 本田技研工業株式会社 Screw rotor manufacturing method
JPH10166085A (en) * 1996-12-11 1998-06-23 Hitachi Cable Ltd Method for extruding tube with groove on inner surface
JP2005297062A (en) * 2004-03-16 2005-10-27 Aisin Keikinzoku Co Ltd Method and apparatus for manufacturing tube with spiral groove on inside surface
CN206435582U (en) * 2017-01-17 2017-08-25 辽源飞跃工模具有限公司 A kind of inside and outside extrusion die for carrying spiral fin section bar of pipe

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0698406B2 (en) * 1989-03-06 1994-12-07 本田技研工業株式会社 Screw rotor manufacturing method
JPH0437411A (en) * 1990-06-01 1992-02-07 Showa Alum Corp Dies for twist-extruding twisted material
JPH10166085A (en) * 1996-12-11 1998-06-23 Hitachi Cable Ltd Method for extruding tube with groove on inner surface
JP2005297062A (en) * 2004-03-16 2005-10-27 Aisin Keikinzoku Co Ltd Method and apparatus for manufacturing tube with spiral groove on inside surface
CN206435582U (en) * 2017-01-17 2017-08-25 辽源飞跃工模具有限公司 A kind of inside and outside extrusion die for carrying spiral fin section bar of pipe

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112658054A (en) * 2020-12-28 2021-04-16 东北轻合金有限责任公司 Extrusion method of rectangular pipe
CN114290008A (en) * 2021-12-31 2022-04-08 江苏金荣森制冷科技有限公司 Automatic forming device for forming torsion and jacking extension
CN114290008B (en) * 2021-12-31 2023-06-06 江苏金荣森制冷科技有限公司 Automatic forming device for forming torsion and top extension
CN117798652A (en) * 2024-02-28 2024-04-02 辽源飞跃工模具有限公司 Equipment and method for assembling die
CN117798652B (en) * 2024-02-28 2024-05-03 辽源飞跃工模具有限公司 Equipment and method for assembling die

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