CN106623219B - Circulating device for cleaning liquid of cleaning machine - Google Patents

Circulating device for cleaning liquid of cleaning machine Download PDF

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Publication number
CN106623219B
CN106623219B CN201611214851.1A CN201611214851A CN106623219B CN 106623219 B CN106623219 B CN 106623219B CN 201611214851 A CN201611214851 A CN 201611214851A CN 106623219 B CN106623219 B CN 106623219B
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China
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liquid
cleaning
pipe
storage tank
liquid storage
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CN201611214851.1A
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CN106623219A (en
Inventor
田雪松
吴伟峰
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Changzhou Junhe Technology Stock Co ltd
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Changzhou Junhe Technology Stock Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • B08B3/123Cleaning travelling work, e.g. webs, articles on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/007Heating the liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/02Details of machines or methods for cleaning by the force of jets or sprays
    • B08B2203/0264Splash guards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2230/00Other cleaning aspects applicable to all B08B range
    • B08B2230/01Cleaning with steam
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a circulating device of cleaning liquid of a cleaning machine, which comprises: the liquid storage box is internally provided with a first liquid storage chamber for storing cleaning liquid, a containing box exposed in the first liquid storage chamber and a liquid conveying device, the input end of the liquid conveying device is connected to the first liquid storage chamber in the liquid storage box, and the output end of the liquid conveying device is positioned in the containing box; and the input end of the cleaning liquid recovery device is positioned in the accommodating box. The invention has the advantage of recycling the cleaning liquid.

Description

Circulating device for cleaning liquid of cleaning machine
Technical Field
The invention relates to cleaning equipment for oil dirt or dirt on the surface of a workpiece, in particular to a circulating device for cleaning liquid of a cleaning machine.
Background
The cleaning machine is equipment for cleaning the surface of a workpiece by adopting a mechanical mode instead of manual work, is mainly used for cleaning scraps, oil, wax, an oxidation layer and the like on the surface of the workpiece, gradually improves the requirement on the surface cleanliness of parts in the production process of industrial machinery and electronic products, and is increasingly valued by manufacturers in design and use. The precision industrial part that machine-shaping was put into use needs greasy dirt and dust on the washing surface, and present cleaning line cleaning efficiency is low, artifical intensity of labour is big, the cleaning performance is difficult to the management and control, can not the rational utilization resource, and a great deal of problem all waits to perfect the improvement.
The utility model discloses a circulating device of full-automatic vacuum cleaner washing liquid, including box, the frame of setting in the box and be used for storing the washing frame of waiting to wash the work piece, the one end of box is equipped with the pay-off mouth, and its other end is equipped with the discharge gate, pay-off mouth and discharge gate department all are equipped with defeated frame conveyer belt, send to the whole frame in the box through defeated frame conveyer belt and wait abluent work piece, perhaps from carrying out from the whole frame work piece that will wash good future. The bottom of frame is the linear type and arranges in proper order that be equipped with first vacuum ultrasonic cleaning groove, second vacuum ultrasonic cleaning groove, third vacuum ultrasonic cleaning groove and vacuum drying groove, the pay-off mouth is close to first vacuum ultrasonic cleaning groove and sets up, the discharge gate is close to the vacuum drying groove and sets up, vacuum drying groove and three vacuum ultrasonic cleaning groove's inslot all has the holding wash the space of frame, all filled the washing liquid in the three vacuum ultrasonic cleaning groove, its inslot still all is equipped with ultrasonic cleaner, and it still includes transfer in the box and wash the frame mechanism and the controller of control connection vacuum drying groove and each vacuum ultrasonic cleaning groove of getting of frame.
The working process of the cleaning machine is as follows: the method comprises the following steps of sequentially enabling a workpiece to be cleaned to enter a first vacuum ultrasonic cleaning tank for first vacuum ultrasonic cleaning, then entering a second vacuum ultrasonic cleaning tank for second vacuum ultrasonic cleaning, then entering a third vacuum ultrasonic cleaning tank for third vacuum ultrasonic cleaning, enabling the workpiece after the three continuous vacuum ultrasonic cleaning to have cleanliness meeting requirements, and then entering a drying tank for drying treatment. The cleaning machine has the following defects:
1) Safety is as follows: as the hydrocarbon cleaning liquid is remained on the workpiece and the material frame, when the cleaning frame with the workpiece is taken out from each vacuum ultrasonic cleaning tank, the hydrocarbon cleaning liquid can be ignited under proper conditions after being volatilized at normal temperature, thereby causing safety accidents.
2) The clean cleaning is completely cleaned and cannot be cleaned completely: because oil dirt and dirt attached to the surface of the workpiece are very stubborn, and each vacuum ultrasonic cleaning tank cannot meet the requirement of high vacuum continuously, the performance of the hydrocarbon cleaning solution is greatly influenced, and the oil dirt or the dirt attached to the surface of the workpiece cannot be removed even though the workpiece is cleaned by multiple vacuum ultrasonic cleaning processes;
3) Multiple independent processes are operated, so that the hydrocarbon cleaning solution is relatively large in volatilization and relatively high in cost;
4) Some equipments can not independently control the amount of the hydrocarbon, that is, the hydrocarbon can not be automatically supplemented after being consumed (fire happens when dry burning), and the equipment is mainly used for occasions which do not need to be cleaned cleanly.
5) The drying tanks and the cleaning tanks are arranged in a linear type in turn, so that the whole structure of the cleaning machine becomes complicated and the floor area is large.
Disclosure of Invention
The invention aims to provide a circulating device capable of recycling cleaning liquid of a cleaning machine.
The technical scheme for solving the technical problems is as follows:
circulating device of cleaning machine washing liquid includes:
the liquid storage box is internally provided with a first liquid storage chamber for storing cleaning liquid and a closed accommodating box exposed in the first liquid storage chamber;
the input end of the liquid feeding device is connected to the first liquid storage chamber in the liquid storage box, and the output end of the liquid feeding device is positioned in the accommodating box;
and the input end of the cleaning liquid recovery device is positioned in the accommodating box.
By adopting the scheme, the cleaning liquid is sent into the containing box from the first liquid storage chamber of the liquid storage box through the liquid sending device, the workpiece can be cleaned in an ultrasonic mode in the empty containing box, and the workpiece can also be sprayed and cleaned in a spraying mode. After the cleaning, the cleaning liquid containing the tank is pumped out through the cleaning liquid recovery device, and the cleaning liquid is treated by a manager and is sent to the first liquid storage chamber of the liquid storage tank. Thus, the cleaning liquid circulates in the liquid storage tank, the liquid feeding device, and the cleaning liquid recovery device. The invention can repeatedly clean the workpiece by combining the structure of the liquid storage tank, the liquid feeding device and the cleaning liquid recovery device, improves the cleaning quality, cleans the workpiece in the closed space of the accommodating tank, does not need to take the workpiece out of the accommodating tank when switching among cleaning procedures, and improves the cleaning safety.
Drawings
FIG. 1 is a perspective view of the cleaning machine of the present invention;
FIG. 2 is a schematic perspective view of another aspect of the washer of the present invention;
FIG. 3 is a schematic view of a reservoir of the present invention;
FIG. 4 is a cross-sectional view of the device of FIG. 1 with some parts hidden;
figure 5 is a perspective view of the safety door structure of the present invention;
figure 6 is a schematic perspective view of the safety door structure of the present invention in another orientation;
FIG. 7 is a schematic perspective view of a turntable in the present invention;
FIG. 8 is a perspective view of another aspect of the turntable in the present invention;
FIG. 9 is a schematic view of one embodiment of a idler in a swing mechanism;
FIG. 10 is a schematic perspective view of another aspect of the washer of the present invention;
FIG. 11 is a schematic view of a vapor emission control device of the present invention;
FIG. 12 is a cross-sectional view taken along line B-B of FIG. 11;
FIG. 13 is a cross-sectional view taken along line D-D of FIG. 11;
100 is a liquid storage tank, 101 is a first liquid storage chamber, 102 is an accommodating tank, 103 is a material port, 104 is a clean cleaning liquid storage tank, 105 is a recycling tank, 106 is a waste liquid temporary storage tank, 107 is a condensate storage tank, 108 is a heating pipe, 109 is a control valve, and 110 is a steam discharge port;
201 is a vacuum pump, 202 is a main pipeline, 203 is a first pipeline, 204 is a first condenser, 205 is a second condenser, and 206 is a third condenser;
301 is a first support member, 302 is a first turning portion, 303 is a first slide rail, 304 is a second support member, 305 is a third support member, 306 is a fourth support member, 307 is a second turning portion, 308 is a fifth support member, 309 is a safety door body, 310 is a first support plate, 311 is a first suspension rod, 312 is a first bearing, 313 is a transverse connecting rod, 314 is a longitudinal connecting rod, 315 is a bearing, 316 is a second support plate, 317 is a second suspension rod, 318 is a second bearing, 319 is a shaft, 320 is a telescopic jacking member, 321 is a rotary drive member, 322 is a first sprocket, 323 is a second sprocket, 324 is a chain, 325 is a connecting member;
400 is a motor, 401 is a speed reducer, 402 is a mounting seat, 403 is a guide wheel, 404 is a flange, 405 is an arc-shaped surface, 406 is a frame body, 407 is a first supporting plate, 408 is a second supporting plate, 409 is a material inlet/outlet, 410 is a supporting beam, 411 is a rotating part, and 412 is a charging basket;
500 is an ultrasonic bar;
600 is a liquid feeding pump, 601 is a first liquid feeding pipe, 602 is a first liquid feeding control valve, 603 is a second liquid feeding pipe, 604 is a second liquid feeding control valve, 605 is a third liquid feeding pipe, 606 is a third liquid feeding control valve, 607 is a fourth liquid feeding pipe, 608 is a fourth liquid feeding control valve, 609 is a recovery pump, 610 is a first liquid return pipe, 611 is a first liquid return control valve, 612 is a second liquid return pipe, 613 is a second liquid return control valve, 614 is a third liquid return pipe, 615 is a third liquid return control valve, 616 is a filter;
701 is a main pipe, 702 is a first spray pipe, and 703 is a second spray pipe;
801 is a first inlet section, 802 is a first throat, 803 is a first diffuser section, 804 is a corrugated pipe, 805 is a cylinder, 806 is a sealing cover, 807 is a connecting sleeve, 808 is a supporting part, 809 is a cooling pipe, 810 is a second venturi pipe, 811 is a cooling water jacket.
Detailed Description
As shown in fig. 1 and 2, the circulation device of washer fluid of the present invention includes: the liquid storage tank, the heater, the vacuumizing device, the safety door structure, the rotating mechanism, the circulating device, the ultrasonic part emitting ultrasonic waves, the spraying mechanism, the steam discharge control device and the cooling device are described in detail as follows:
as shown in fig. 1 to 4, a first reservoir 101 storing a cleaning liquid and a containing box 102 exposed in the first reservoir 101 are provided in the reservoir 100, the cleaning liquid loaded in the first reservoir 101 is preferably a hydrocarbon cleaning liquid, and a material port 103 is provided at one end of the containing box 102; the tank 100 is substantially rectangular, and openings are provided on two opposite side surfaces of the tank 100 in the width direction. Hold case 102 and be the barrel-shaped body, and one end is for forming the non-closed end of material mouth 103 holds the both ends of case 102 and is arranged in the opening on the liquid reserve tank 100 respectively and fixed as an organic whole with the liquid reserve tank, holds case 102 promptly and arranges in the liquid reserve tank along the width direction of liquid reserve tank.
Further comprises a clean cleaning solution storage tank 104, a recycling tank 105, a waste liquid temporary storage tank 106 and a condensate storage tank 107. The clean wash liquid storage tank 104 is preferably provided outside the liquid storage tank 100, and the clean wash liquid storage tank 104 is connected to a circulation device. The recovery tank 105 is preferably disposed inside the liquid storage tank 100 and exposed to the first liquid storage chamber 101, and the recovery tank 105 is connected to a circulation device.
The waste liquid temporary storage tank 106 is preferably provided outside the liquid storage tank 100, and the waste liquid temporary storage tank 106 is connected to the recovery tank 105 so that the cleaning liquid containing a large amount of impurities in the recovery tank 105 is discharged into the waste liquid temporary storage tank 106 and is precipitated or treated in the waste liquid temporary storage tank 106. The waste liquid temporary storage tank 106 is also connected with a condensate storage tank 107 through a pipeline, and a valve is arranged on the pipeline. The temporary waste liquid storage tank 106 is internally provided with a partition board, the temporary waste liquid storage tank 106 is divided into a left tank body and a right tank body, the left tank body is used for receiving cleaning liquid containing impurities sent from the recycling tank, a filter element is arranged on the partition board, the cleaning liquid in the left tank body is filtered by the filter element to obtain cleaner cleaning liquid, the cleaner cleaning liquid enters the right tank body, the impurities are left in the right tank body, a liquid level sensor is arranged in the right tank body of the temporary waste liquid storage tank 106, when the cleaning liquid in the temporary waste liquid storage tank 106 is precipitated to obtain cleaner cleaning liquid, the liquid level of the cleaner cleaning liquid exceeds the liquid level set by the liquid level sensor, a valve on a pipeline is opened, the cleaner cleaning liquid is discharged into the first liquid storage chamber 101, the impurities are discharged through a waste discharge port on the temporary waste liquid storage tank 106, and when the impurities are discharged, pressurized air can be introduced into the temporary waste liquid storage tank 106, and the impurities are discharged through the pressure of the air. A condensate storage tank 107 is connected to the first reservoir 101 of the reservoir 100.
And the alkaline liquid storage tank (not shown in the figure) is further included, and the hydrocarbon cleaning liquid is biased to be acidic after the hydrocarbon cleaning liquid cleans the workpiece for more times due to the fact that dirt on the surface of the workpiece is heavy in acidity, so that the alkaline liquid is discharged into the hydrocarbon cleaning liquid for neutralization reaction by controlling a valve of the alkaline liquid storage tank, and the pH value of the hydrocarbon cleaning liquid is close to neutral.
Be equipped with the installing port in the bottom of liquid reserve tank, the heater that carries out the heating to the washing liquid sets up in the first liquid reserve chamber of liquid reserve tank, and the heater preferentially adopts heating pipe 108, and heating pipe 108 can be a plurality ofly and for electric heating pipe, and the one end of these heating pipes is passed the installing port and is stretched into first liquid reserve chamber 101, and the other end of heating pipe 105 is arranged in the outside of liquid reserve tank so that connect power supply.
The containing box 102 is provided with a control valve 109 for allowing steam generated when the heater heats the cleaning liquid to enter the containing box to form steam bath on the workpiece, the heating pipe 108 heats the cleaning liquid, and the cleaning liquid is heated to a higher temperature, so that a large amount of steam is generated in the first liquid storage chamber 101, and the steam is prepared for steam bath on the workpiece, so that the workpiece is cleaned more cleanly, and the cleaned workpiece is taken out more safely. Obviously, the accommodating case 102 is provided with a steam inlet, so that the control valve 109 can control the steam in the first reservoir 101 to flow into the accommodating case 102. Preferably, the control valve 109 is a cylinder valve, a steam inlet port of the accommodating box 102 is opened or closed by driving the cylinder valve, a cylinder body of the cylinder is installed on an outer wall surface of the liquid storage box, and a piston rod of the cylinder penetrates through the first liquid storage chamber 101 and extends into the accommodating box 102 to be connected with a sealing part, so as to control steam in the first liquid storage chamber 101. Since it is necessary to discharge steam after steam bathing the workpiece, a steam discharge port 110 is provided on the second side wall surface of the accommodating case 102.
As shown in fig. 1 and 2, the vacuum-pumping device is connected to at least the containing box 102; the vacuum-pumping device comprises a vacuum pump 201, a main pipeline 202, a first pipeline 203, a first condenser 204, a second condenser 205 and a third condenser 206. The vacuum pump 201 preferably employs a vacuum pump having a gas-liquid separation function, so that gas and liquid can be separated during vacuum pumping, and the separated liquid can be recycled. The input and the trunk line 202 of vacuum pump 201 are connected, and the one end and the trunk line 202 of first pipeline 203 are connected, and the other end of first pipeline 203 is connected to and holds the case 102 in, and vacuum pump 201 during operation can carry out the evacuation to holding the case 103 through first pipeline 203 and trunk line 202.
The vacuum pumping device is further used for vacuumizing the first liquid storage chamber 101, the first liquid storage chamber 101 can be connected to the liquid storage chamber through a main pipeline 202, preferably, the first liquid storage chamber 101 is respectively connected to the main pipeline 202 and the liquid storage box 100 through a first condenser 204, when the vacuum pump 201 works, moisture contained in gas pumped out from the first liquid storage chamber is condensed by the first condenser 204 and then becomes liquid, the gas is sent to the vacuum pump 201 through the main pipeline 202, and the gas and the liquid are discharged after being subjected to gas-liquid separation again through the vacuum pump 201. Since a large amount of steam is generated by heating the wash liquid in the first reservoir 101 by the heater, the liquid condensed by the first condenser 204 is clean wash liquid that can be utilized when the first reservoir is evacuated, and therefore, the clean wash liquid storage tank 104 is provided to receive the coolant generated from the first condenser, and the clean wash liquid storage tank 104 is connected to the first condenser 204 and the circulation device, respectively. After the workpiece is subjected to cleaning procedures such as preliminary ultrasonic cleaning, spray cleaning and the like, cleaning is finally carried out by adopting clean cleaning liquid so as to clean the workpiece more cleanly.
The vacuum pumping device is also used for pumping vacuum to the recycling tank 105, the vacuum pumping device can be connected to the recycling tank 105 through a main pipe 202, preferably, one end of a second condenser 205 is connected with the recycling tank 105, the other end of the second condenser 205 is connected with the main pipe 202, a vacuum pumping loop is formed, when the vacuum pump 201 works, moisture contained in gas pumped out of the recycling tank 105 is changed into liquid after being condensed by the second condenser 205, the gas is sent to the vacuum pump 201 through the main pipe 202, and the gas is discharged after being subjected to gas-liquid separation again through the vacuum pump 201. Since the recycling tank 105 is disposed inside the liquid storage tank 100 and exposed to the first liquid storage chamber 101, when the first liquid storage chamber 101 is heated by the heating pipe, the liquid in the recycling tank 105 is indirectly heated by the effect of heat transfer, and therefore, steam is also generated in the recycling tank 105. Therefore, when the recycling tank 105 is evacuated, the liquid condensed by the second condenser 205 can be used, and in the present invention, the condensate outlet of the second condenser 205 is preferably connected to the first reservoir 101 in the reservoir 100, even if the liquid condensed by the second condenser 205 is returned to the first reservoir 101.
The vacuum pumping device is further used for pumping vacuum to the waste liquid temporary storage tank 106 and the condensate storage tank 107, and the vacuum pumping device can be connected to the waste liquid temporary storage tank 106 and the condensate storage tank 107 through a main pipe 202, preferably, the main pipe 202 is respectively connected with the waste liquid temporary storage tank 106 and the condensate storage tank 107 through a third condenser 206, so that a vacuum pumping loop is formed, and when the vacuum pump 201 works, moisture contained in gas pumped from the waste liquid temporary storage tank 106 and the condensate storage tank 107 is condensed into liquid through the third condenser 206. In order to recycle the condensate generated from the third condenser 206, it is preferable that the condensate outlet of the third condenser 206 is connected to the condensate storage tank 107 so that the condensate generated from the third condenser 206 is fed into the condensate storage tank 107, and since the condensate storage tank 107 is connected to the first reservoir 101 of the reservoir 100, the rinse liquid in the condensate storage tank 107 may be fed to the first reservoir 101, so that the liquid formed by vacuuming the recycle tank 105 and the waste liquid temporary storage tank 106 is recycled, and the rinse liquid including impurities temporarily stored in the waste liquid temporary storage tank 106 is treated and recycled.
The vacuumizing device vacuumizes each box body, not only ensures that the cleaning of the workpiece is operated under vacuum, so that the safety of cleaning the workpiece is ensured, but also recycles the cleaning liquid moisture contained in the gas during vacuumizing, the recycling effect is manifold, some cleaning liquid is formed to be used for cleaning the workpiece finally, some cleaning liquid is cleaner, and the workpiece is used for primary cleaning, so that the recycling cost is saved.
As shown in fig. 2, 3, 5 and 6, when the housing box is evacuated by the evacuation device for closing the material port 103 in order to open and close the material port 103, the housing box 102 is kept in a vacuum state, and therefore, a safety door structure for closing or opening the material port 103 of the housing box 102 is movably provided on the liquid storage box, and the safety door structure includes: the support, the safety door, the jacking device and the linear driving device are described in detail as follows:
the support sets up on liquid reserve tank 100, the support is including fixing the lower carriage on the liquid reserve tank, fixing the upper bracket on the lower carriage, be equipped with on the lower carriage with the tight device sliding fit in top and along the horizontal (the length direction of liquid reserve tank) first slide rail that extends of liquid reserve tank 100, be equipped with on the upper bracket along the horizontal second slide rail that extends of liquid reserve tank 100. The lower bracket comprises a first support part, a second support part and a third support part, wherein two ends of the first support part extend along the transverse direction of the liquid storage tank, two ends of the third support part extend along the longitudinal direction of the liquid storage tank (the height direction of the liquid storage tank), the first support part 301 is preferably a metal pipe, the number of the first support part 301 is at least two, one end of the first support part 301 is provided with a first folding part 302, the first folding part 302 is fixedly connected with the liquid storage tank, preferably, the first folding part 302 is a connecting rod, a 90-degree included angle is formed between the connecting rod and the end part of the first support part 301 after the connecting rod is connected with the end part of the first support part 301, so that the first folding part 302 is formed at the end part of the first support part 301, the first folding part 302 exists, so that an interval is formed between the first support part 301 and the liquid storage tank 100, and the first slide rail 303 is arranged on the end surface, facing the liquid storage tank 100, of the first support part 301. A first end of the second support member 304 is fixed to the reservoir 100, and a second end of the second support member 304 is fixedly connected to the first support member 301; preferably, the second support member 304 is connected to a joint portion of the first support member 301 and the first folding portion 302, and after the second support member 304 is disposed, a triangle is defined by the second support member, the first folding portion 302 and the liquid storage tank 100, and the first support member 301 is supported by the triangular support structure. The other end of the first support member 301 is fixedly connected to the third support member 305. The upper bracket comprises a fifth supporting component, two ends of the fifth supporting component transversely extend along the liquid storage box 100, one end of the fourth supporting component 306 is fixed on the liquid storage box, the other end of the fourth supporting component 306 is provided with a second turning part 307, and a 90-degree included angle is formed between the second turning part 307 and the fourth supporting component 306, so that the fourth supporting component 306 is in an 'L' shape, the second turning part 307 is fixedly connected with the lower bracket, and due to the existence of the second turning part 307, a distance is formed between the fourth supporting component 306 and the lower bracket. The fifth support member 308 is fixed to the fourth support member 306, and the second slide rail is provided on the fifth support member. The fifth supporting member has an L-shaped cross section.
As shown in fig. 5 and 6, the safety door is provided on the bracket, and the safety door includes a safety door body 309 and a first hanger, one end of the first hanger is connected to the safety door body 309, and the other end of the first hanger is slidably fitted on the bracket. The first hanger comprises a first support plate 310, first hanging rods 311 arranged at two ends of the first support plate and used for connecting the safety door body 309, and first bearings 312 or first rollers arranged on the first support plate.
As shown in fig. 5 and 6, the urging device provides an axial force to the safety door to keep the safety door sealed against the material opening of the accommodating box, and the urging device is arranged on the bracket. The jacking device comprises a supporting part, a second hanging bracket and a telescopic jacking part for providing axial acting force for the safety door, wherein the supporting part is in sliding fit with the bracket and comprises a transverse connecting rod 313 and a longitudinal connecting rod 314, and the transverse connecting rod 313 and the longitudinal connecting rod 314 are crossed to form a framework. Preferably, a bearing 315 is arranged on the first connecting tube of the support part, which bearing 315 is a sliding fit on the first sliding rail 303 of the lower carriage. One end of the second hanger is connected with the support component, the other end of the second hanger is in sliding fit with the support, the second hanger comprises a second support plate 316, a second suspender 317 arranged at two ends of the second support plate 316 and used for connecting the support component, and a second bearing 318 or a second roller arranged on the second support plate, one end of the second suspender 317 is hinged with the second support plate 316, and the other end of the second suspender 317 is hinged with the transverse connecting rod 313 of the support component. The second bearing 318 is preferably coupled to the first bearing 312 by a shaft 319, such that the first and second bearings may be coupled by the shaft 319, and the safety door body 309 and the support member may be moved together by an output of a linear drive. The telescopic tightening member 320 is fixed on the support member, preferably, the telescopic tightening member 320 is fixed on the crossing junction of the transverse connecting rod 313 and the longitudinal connecting rod 314, and the telescopic tightening member 320 preferably adopts a cylinder.
As shown in fig. 5 and 6, a linear driving device for driving the safety door and the tightening device to perform linear displacement is provided on the bracket, and a power output end of the linear driving device is connected to the safety door and the tightening device, respectively. Preferably, the linear driving device is mounted on the fourth supporting part 306 of the upper bracket, the linear driving device preferably adopts a chain wheel and chain transmission mechanism, the linear driving device comprises a rotary driving part 321, a first chain wheel 322 fixed at the output end of the rotary driving part, a second chain wheel 323 fixed on the bracket, a chain 324 and a connecting part 325, the rotary driving part 321 preferably adopts a motor with a speed reducer, the first chain wheel 322 and the second chain wheel 323 are respectively engaged with the chain 324, the connecting part 325 is connected with the chain 324, two ends of the connecting part 325 are respectively connected with the safety door and the jacking device, one end of the connecting part 325 is fixedly connected with the first supporting plate 310 of the safety door, the other end of the connecting part 325 is fixedly connected with the second supporting plate 316 of the jacking device, the chain 324 preferably adopts a non-closed chain, that is the chain 324 has two ends, and two ends of the chain 324 are respectively connected with the connecting part 325.
The working process of the safety door structure is as follows:
as shown in fig. 2, 3, 5 and 6, when the material opening 103 needs to be closed, the torque output by the rotation driving member 321 is transmitted to the first chain wheel 323, the first chain wheel 323 drives the chain 324 and the second chain wheel 323, so as to sequentially drive the connecting member 325, the first support plate 310, the first suspension rod 311, the second support plate 316 and the second suspension rod 317 to move along the transverse direction of the tank, during the moving process, the support member composed of the transverse connecting rod 313, the longitudinal connecting rod 314 and the bearing 315 slides on the first slide rail 303, the first bearing 312 and the second bearing 318 slide on the fifth support member 308, when the safety door body 309 corresponds to the material opening 103, at this time, the rotation driving member 321 stops working, the piston rod of the telescopic abutting member 320 extends out, the safety door body 309 abuts against the material opening 100 to close the material opening 103, and the telescopic abutting action of the telescopic abutting member 320 can prevent the safety door body 309 from being opened due to the excessive pressure inside the containing box 102, which causes the gas or cleaning liquid to leak, and therefore the abutting action of the telescopic abutting against the material opening 103 can reliably close the material opening. In addition, the safety door structure, which moves in the lateral direction of the reservoir, makes full use of the lateral space of the reservoir 100 without occupying other space in the use place.
As shown in fig. 1, 3, 4, 7 and 8, a non-closed revolving mechanism for loading and overturning the workpiece is disposed in the accommodating box 102, the revolving mechanism includes a revolving driving mechanism, a plurality of supporting and limiting members distributed on an inner wall surface of the accommodating box, a revolving frame, and a material basket for loading the workpiece, one end of the revolving frame is fixedly connected to an output end of the revolving driving mechanism, the other end of the revolving frame is disposed on the supporting and limiting member, and the material basket is disposed in the revolving frame.
The rotary driving mechanism comprises a motor 400, a speed reducer 401 and a shaft, wherein the motor 400 is installed on the liquid storage tank 100, the output end of the motor 400 is connected with the input end of the speed reducer 401, the output end of the speed reducer 401 is connected with one end of the shaft, or the output end of the speed reducer is connected with one end of the shaft through a transmission mechanism, and the other end of the shaft is connected with the rotary frame. The transmission mechanism can be a gear transmission mechanism or a chain wheel and chain transmission mechanism. The torque output of the work output of the motor 400 is output to the speed reducer, and is output to the revolving frame after the speed reducer reduces the speed and improves the torque, so that the revolving frame rotates.
As shown in fig. 7 and 8, the support and limit member includes a mounting seat 402 fixed on the inner wall surface of the accommodating box, a shaft disposed on the mounting seat 402, and a guide wheel 403 disposed on the shaft, wherein the mounting seat 402 is used for fixing on the inner wall surface of the accommodating box 102, preferably, the guide wheel 403 is disposed on the mounting seat through the shaft and a bearing, one end of the guide wheel 403 is provided with a flange 404, and the flange 404 and the guide wheel 403 are transited through an arc surface 405. An axial stop may be provided for one end of the revolving frame by flange 404. And the other end of the revolving frame is connected with a shaft in the revolving driving mechanism, the shaft of the revolving driving mechanism is supported on the liquid storage tank through a bearing, and the shaft and the bearing are axially limited by arranging a nut or an end cover on the shaft, so that the two ends of the revolving frame can be axially limited, and the axial movement of the revolving frame is prevented.
As shown in fig. 7 and 8, the revolving frame includes a frame body, the frame body includes a frame body 406, a first support plate 407 disposed at one end of the frame body 406, and a second support plate 408 disposed at the other end of the frame body 406, the frame body 406 is preferably a rectangular frame body, at least four surfaces of the rectangular frame body are hollowed out, the hollowed-out portions do not block cleaning liquid or gas, so that the cleaning liquid or gas can enter the basket loaded with the workpiece, the first support plate 407 is preferably circular, the first support plate 407 is provided with a material inlet/outlet 409, the material inlet/outlet 409 is used for the basket loaded with the workpiece to enter and exit, the first support plate 407 is supported on the guide wheel 403, and is axially limited by the flange 404. The second support plate 408 is adapted to be coupled to a power take-off of the swing drive mechanism.
As shown in fig. 7 and 8, a part for reducing resistance when the feeding basket enters the frame body is provided on the inner side of the frame body, preferably, the part for reducing resistance of the feeding basket is provided on the frame body 406, the part for reducing resistance when the feeding basket enters the frame body includes a supporting beam 410 and a rotating part 411 which are positioned on the inner side of the frame body, two ends of the supporting beam 410 are fixedly connected with the frame body, that is, two ends of the supporting beam 410 are respectively connected with the frame body 406; one end of the rotation member 411 is supported on the support beam 410 and the other end of the rotation member 411 is supported on the frame body, and preferably, the other end of the rotation member 411 is supported on the frame body 406. The rotating member 411 may employ a bearing or a support roller. The basket 412 is arranged in the revolving frame, and when the basket 412 enters the frame 406 from the material inlet 409 and the material outlet 409, a worker pushes the basket 412 to form rolling friction between the rotating component 411 and the basket 412 and the rotating component 411 under the action of the rotating component 411, so that the resistance for pushing the basket 412 is reduced. When the basket 412 is taken out, the worker applies force and pulling force to the basket, and resistance when the basket is pulled out can be reduced through rolling friction. The part that reduces the resistance when frame body inboard sets up the feed basket and gets into frame body is internal can also be slide rail or spout, be provided with on material frame 412 with slide rail complex spout, perhaps with spout complex slide rail, the cooperation of slide rail and spout can also restrict the swing of material frame 412, material frame 412 is passing in and out the frame body, through sliding friction, can reduce the resistance equally.
As shown in fig. 7 and 8, the ultrasonic component is disposed in the accommodating box 102 and around the revolving mechanism, and the ultrasonic component is preferably an ultrasonic bar 500, and in the present embodiment, 4 ultrasonic bars are disposed around the revolving mechanism. One end of each ultrasonic rod is connected with one end of a support, the other end of the support is fixed on the inner wall surface of the containing box 102, a hole is arranged on the side wall surface of the containing box 102, a supporting sleeve is arranged in the hole, and the other end of the ultrasonic rod 500 penetrates through the supporting sleeve to be exposed in the air so as to be connected with a power supply.
As shown in fig. 1, 2 and 10, the circulation device sends the cleaning liquid in the first liquid storage chamber into the accommodating box 102 and recycles the cleaning liquid after cleaning the workpiece; the circulating device comprises a liquid feeding device and a cleaning liquid recovery device, wherein the input end of the liquid feeding device is connected to the first liquid storage chamber 101 in the liquid storage box 100, and the output end of the liquid feeding device is positioned in the accommodating box 102. The input end of the cleaning liquid recovery device is located in the containing tank 102. The liquid feeding device and the cleaning liquid recovery device will be described in detail below:
the liquid feeding device includes a liquid feeding pump 600, a first liquid feeding pipe, a second liquid feeding pipe, a third liquid feeding pipe, and a fourth liquid feeding pipe, an input end of the first liquid feeding pipe 601 is connected to the first liquid storage chamber 101 in the liquid storage box 100, an output end of the first liquid feeding pipe 601 is connected to an input end of the liquid feeding pump 600, and a first liquid feeding control valve 602 is provided on the first liquid feeding pipe 601. One end of the second liquid sending tube 603 is connected to an output end of the liquid sending pump 601, the other end of the second liquid sending tube 603 is located in the housing case 102, and a second liquid sending control valve 604 is provided in the second liquid sending tube 603. One end of the third liquid sending tube 605 is connected to the second liquid sending tube 603, the other end of the third liquid sending tube 605 is connected to the entrainment mechanism, a portion of the third liquid sending tube 605 connected to the second liquid sending tube 603 is located upstream of the second liquid sending control valve 604, and the third liquid sending tube 605 is provided with a third liquid sending control valve 606. One end of the fourth liquid sending pipe 607 is connected to the clean detergent storage tank 104, the other end of the fourth liquid sending pipe 607 is connected to the first liquid sending pipe 601, a portion of the fourth liquid sending pipe 607 connected to the first liquid sending pipe 601 is located downstream of the first liquid sending control valve 602, and the fourth liquid sending pipe 607 is provided with a fourth liquid sending control valve 608.
As shown in fig. 1, 2 and 10, the working process of the liquid feeding device is as follows: the third liquid-feeding control valve 606 and the fourth liquid-feeding control valve 608 are in the closed state, and the first liquid-feeding control valve 602 and the second liquid-feeding control valve 604 are in the open state, the liquid-feeding pump 600 is started, and the cleaning liquid in the first liquid storage chamber is drawn out through the first liquid-feeding pipe 601 and sent into the empty storage tank 102 through the second liquid-feeding pipe 603 for preliminary cleaning of the workpiece. When the second liquid feeding control valve 604 is closed and the third liquid feeding control valve 606 is opened, the liquid feeding pump 600 pumps the cleaning liquid in the first liquid storage chamber through the first liquid feeding pipe 601, the cleaning liquid sequentially flows through the second liquid feeding pipe 603 and the third liquid feeding pipe 605 to reach the spray mechanism, and the spray mechanism forms a high-pressure sprayed cleaning liquid, and the high-pressure cleaning liquid is sprayed onto the surface of the workpiece to form high-pressure spray cleaning. The first liquid feeding control valve 602 and the second liquid feeding control valve 604 are closed, the third liquid feeding control valve 604 and the fourth liquid feeding control valve 608 are opened, the liquid feeding pump 600 pumps out the clean cleaning liquid in the clean cleaning liquid storage tank 104 through the fourth liquid feeding pipe 607, the cleaning liquid sequentially flows through the second liquid feeding pipe 603 and the third liquid feeding pipe 605 to the spraying mechanism, and the high-pressure sprayed cleaning liquid is formed by the spraying mechanism to clean the workpiece. Between the several cleaning steps, the arrangement may be different from the above, and other cleaning steps may be interposed between them.
As shown in fig. 1, fig. 2 and fig. 10, the cleaning solution recycling device includes a recycling pump 609, a first recycling pipe, a second recycling pipe, a third recycling pipe and a filter, one end of the first recycling pipe 610 is located in the accommodating box 102, the other end of the first recycling pipe 610 is connected to an input end of the recycling pump 609, and a first recycling control valve 611 is disposed on the first recycling pipe 610. One end of the second liquid return pipe 612 is connected with the output end of the recovery pump 609, a second liquid return control valve 613 is arranged on the second liquid return pipe 612, and the other end of the second liquid return pipe 612 is connected with the recovery tank 105. One end of the third liquid return pipe 614 is connected to the second liquid return pipe 612, a portion where the third liquid return pipe 614 is connected to the second liquid return pipe 612 is located upstream of the second liquid return control valve 613, the other end of the third liquid return pipe 614 is connected to the first liquid storage chamber 101 of the liquid storage tank, and the waste liquid temporary storage tank 106 is connected to the recycling tank 105. And a third liquid return control valve 615 is arranged on the third liquid return pipe 614. The filter 616 is disposed between the first return pipe 610 and the recovery pump 609.
The working process of the cleaning solution recovery device is as follows:
as shown in fig. 1, 2 and 10, the third liquid return control valve 615 is closed, the first liquid return control valve 611 and the second liquid return control valve 613 are opened, the recovery pump 609 is started, the cleaning liquid containing impurities formed after the workpiece is cleaned by the housing tank 102 is pumped out through the first liquid return pipe 610 and the filter 616, the filter filters the impurities in the cleaning liquid when the cleaning liquid passes through the filter 616, and the filtered cleaning liquid is sent to the second liquid return pipe 612 through the recovery pump 609 and reaches the recycling tank 105 through the second liquid return pipe 612. The recycling tank 105 is provided with a liquid level meter, and when the cleaning liquid recycled in the recycling tank 105 exceeds a position set by the liquid level meter, the third liquid recycling control valve 615 on the third liquid recycling pipe 614 is opened, and the cleaning liquid is sent to the first reservoir 101.
As shown in fig. 7 and 8, the spraying mechanism is disposed in the accommodating box 102 and around the revolving mechanism, and an input end of the spraying mechanism is connected to the circulating device. The spraying mechanism comprises an upper spraying mechanism and a lower spraying mechanism. The upper spraying mechanism comprises a main pipe 701 and a plurality of first spraying pipes 702, the main pipe 701 is arc-shaped, the input end of the main pipe 701 is connected with the output end of the third liquid sending pipe 605, the output end of the main pipe 701 is connected with one end of the first spraying pipes 702, and the first spraying pipes 702 are located on the same circumference after being connected with the main pipe due to the fact that the main pipe 701 is arc-shaped. The lower spray mechanism includes a plurality of second spray pipes 703, and the second spray pipes 703 are directly connected to the output ends of the third liquid sending pipes 605. When the spraying mechanism works, the workpiece is subjected to high-pressure opposite spraying through the upper spraying mechanism and the lower spraying mechanism.
As shown in fig. 1, 11, 12 and 13, an input end of the steam discharge control device is connected to the steam discharge port 110, the steam discharge control device includes a first venturi tube, a linear driving mechanism, a sealing cover, a support assembly, a cooling pipe, a second venturi tube, and a cooling water jacket, and the structure of the steam discharge control device will be described in detail below:
as shown in fig. 11, 12 and 13, the first venturi tube includes a first inlet section 801, a first throat 802, and a first diffuser section 803, a first opening is provided on a circumferential surface of the first inlet section 801 and connected to one end of the first throat 802, a second opening is provided on a circumferential surface of the first diffuser section 803 and connected to the other end of the first throat 802, an axial direction of the first inlet section 801 is parallel to a longitudinal direction of the tank 100, an axial direction of the first throat 802 is parallel to a width direction of the tank 100, and an axial direction of the first diffuser section 803 is parallel to a height direction of the tank 100, so that the axial direction of the first venturi tube in the present embodiment is not as same as the axial direction of the conventional venturi tube (the axial directions of the three sections of the conventional venturi tube are in the same line), and the reason for adopting such a configuration is that, on the one hand, a linear driving mechanism is disposed around the tank to avoid occupying its installation position, making the structure of the apparatus compact, and, on the other hand, it is convenient to install a linear driving mechanism to control the opening or closing of the steam sealing cap 110 by the linear driving mechanism. One end of the first venturi tube is fixed to the steam discharge port 110; preferably, an axial end of the first inlet section 801 of the first venturi tube is provided with a flange, a flange is provided at the steam discharge port 110 of the accommodating case 102, and the first inlet section 801 is connected with the flange on the accommodating case 102 through the flange. In order to facilitate the connection between the first inlet section 801 and the accommodating box 102, a corrugated pipe 804 is further arranged between the first inlet section 801 and the accommodating box 102, connecting flanges are arranged at two ends of the corrugated pipe 804, one end of the corrugated pipe 802 is fixedly connected with a flange on the accommodating box 102, and the other end of the corrugated pipe 804 is fixedly connected with a flange plate on the first inlet section 801. The position of the first inlet section 801 can be adjusted by means of the bellows 804.
As shown in fig. 11, 12 and 13, one end of the linear driving mechanism is fixed to the first venturi tube, and the other end of the linear driving mechanism is positioned inside the first venturi tube and extends toward the steam discharge port; the linear driving mechanism preferably adopts a cylinder 805, the cylinder 805 is fixed at the other axial end of the first inlet section 801, a through hole is arranged at the axial end, a piston rod of the cylinder 805 passes through the through hole, extends into the first inlet section 801 and then is fixedly connected with a sealing cover 806, and besides the cylinder, the linear driving mechanism can also adopt a linear driving mechanism such as an oil cylinder or a screw rod mechanism driven by a motor.
As shown in fig. 11, 12 and 13, a sealing cover 806 is used to close or open the steam discharge port 110, and the sealing cover 806 is connected to an end of the linear driving mechanism extending toward the steam discharge port. The sealing cover 806 is preferably arranged in the accommodating box 102 instead of being selectively arranged in the first inlet section 801, and this arrangement has an advantage that when the cylinder 805 is retracted to cause the sealing cover 806 to close the steam discharge port 110, the inner wall surface of the accommodating box 102 abuts against the sealing cover 806, and when the pressure of the gas (e.g. the pressure of the steam) inside the accommodating box 102 is applied to the sealing cover 806, the accommodating box 102 can limit the sealing cover 806, so that the pressure of the gas can be prevented from being transmitted to the gas pressure through the sealing cover, and the axial direction of the first inlet section 801 can be prevented from bearing the pressure in the accommodating box 102. If the sealing cover 806 is disposed in the first inlet section 801, when the steam discharge port 110 is closed by the cylinder 805, since the sealing cover 806 loses the restraining effect of other restraining members, the pressure in the accommodating case 102 acts on the cylinder 805 through the sealing cover 806, and the cylinder 805 transmits the force to the first inlet section 801, which may have an adverse effect of damaging the first inlet section 801.
As shown in figures 11, 12 and 13, a support assembly is located within the first venturi tube, in the first inlet section 801, for supporting the linear drive mechanism. The supporting component comprises a connecting sleeve 807 and at least two supporting components 808, and the connecting sleeve 807 is sleeved on the part of the linear driving mechanism, which is positioned in the first Venturi tube; in this embodiment, the connecting sleeve 807 is fitted over the piston rod of the cylinder 805, since the piston rod of the cylinder 805 is located in the first inlet section 801. One end of each supporting component 808 is connected with the connecting sleeve 807, the other end of each supporting component 808 is connected with the inner wall surface of the first venturi tube, namely, the other end of each supporting component 808 is fixedly connected with the inner wall surface of the first inlet section 801, each supporting component 808 comprises an installation seat and a connecting rod, the installation seats are fixed on the inner wall surface of the first inlet section 801, one end of each connecting rod is fixedly connected with the installation seats, the other end of each connecting rod is fixedly connected with the connecting sleeve 807, in the embodiment, three supporting components 808 are arranged, and the supporting components 808 are uniformly distributed on the same circumference of the connecting sleeve 807. The support assembly supports the piston rod of the cylinder 805, so that the coaxiality of the piston rod of the cylinder 805 and the steam discharge port 110 is kept, the axial deviation of the piston rod caused by the sealing cover 806 loaded at the other end of the piston rod is avoided, the reliability of sealing the sealing cover 806 on the steam discharge port 110 is improved, and the cylinder is balanced in the transmission process.
As shown in fig. 11, 12 and 13, a cooling pipe 809 is disposed in the first venturi tube, and the cooling pipe 809 is disposed in the first inlet section 801 and the first diffusion section 803, and since steam is formed by the hydrocarbon cleaning liquid, the main component of the steam is hydrocarbon, and the cooling pipe 809 is used for accelerating cooling of the steam discharged from the steam discharge port 110 into the first venturi tube, so that the steam becomes liquid, and recovering the formed liquid. To increase the cooling efficiency, the cooling pipe 809 preferably takes the form of a spiral cooling pipe 809, and in the first inlet section 801, such spiral cooling pipe 809 is wrapped around the cylinder piston rod. The cooling pipe 809 is filled with a cooling medium, which may be water, oil, or other medium that can absorb heat and flow through the pipe. The output end of the first venturi tube is connected with the condensate storage tank 107, the first diffusion section 803 is provided with a pipeline connected with the condensate storage tank 107, the first diffusion section 803 is connected with the condensate storage tank 107 through the pipeline, steam passing through the first venturi tube is changed into liquid and then is discharged into the condensate storage tank 107, and the steam is discharged into the liquid storage tank 100 through the condensate storage tank 107 for recycling.
There is a possibility that the steam passing through the first venturi tube may not be completely changed into liquid, and there is a small amount of steam, and therefore, in the present embodiment, a second venturi tube 810 is provided, and the second venturi tube 810 is connected between the first venturi tube and the condensate storage tank 107, and a cooling water jacket 811 is provided on the second venturi tube 810. The remaining steam is completely changed into liquid by the second venturi tube 810 and the cooling water jacket 811, and finally discharged into the condensate storage tank 107.
As shown in fig. 1, in order to make the apparatus operate safely, the steam discharge control device is further connected to a vacuum pumping device, the first venturi tube and the second venturi tube are both connected to the vacuum pumping device, preferably, the first venturi tube and the second venturi tube 810 are respectively connected to the third condenser 206, before cleaning the workpiece, the first venturi tube and the second venturi tube 810 are vacuumized by the vacuum pumping device, and the liquid formed by the third condenser 206 during vacuuming is discharged into the condensate storage tank 107 again, and the specific discharge process is specifically described in the vacuum pumping device section and is not described herein again.
As shown in fig. 1, 11, 12 and 13, the operation process of the steam discharge control device is as follows: when the steam in the accommodating box 102 needs to be discharged, the piston rod of the control cylinder 805 extends out, the piston rod pushes the sealing cover 806 to leave the steam discharge port 110, so that the steam discharge port 110 is in an open state, steam rapidly floods into the first inlet section 801 from the steam discharge port 110 due to the venturi effect of the first venturi tube, oil stains remained on the surface of the workpiece are taken away by the rapidly flowing steam, and the rapidly volatilized steam has a drying effect on the workpiece, so that the workpiece is not only cleaned, but also dried, cleaning liquid does not remain on the surface of the workpiece due to volatilization of the steam, and therefore safety is improved when the workpiece is taken out. As can be seen from the above description, the steam discharge control device of the present invention functions as: cleaning the workpiece, recovering the cleaning liquid (the recovery of the cleaning liquid is stated above and is not described herein), and improving the safety.
The cooling device provides cooling medium for each condenser and cooling pipe 809, and the cooling medium in the invention is preferably water. The cooling device comprises a water tank, a pump, a water supply pipe and a water return pipe, water in the water tank is pumped into the water supply pipe through the pump, the water is supplied to each condenser and the cooling pipe 809 through the water supply pipe, and the water subjected to heat exchange returns to the water tank through the water return pipe, so that the circulation is performed.
The process of cleaning the workpiece by adopting the cleaning machine of the invention is as follows:
step one, vacuumizing and heating the cleaning machine through a vacuumizing device. That is, the vacuum pump 201 is turned on to evacuate the liquid storage tank 100, the first liquid storage chamber 101, the accommodating tank 102, the waste liquid temporary storage tank 106, the condensate storage tank 107, the first condenser 204, the second condenser 205, the third condenser 206, the first venturi tube and the second venturi tube 810, respectively. An added pipe 108 heats the cleaning liquid in the first reservoir 101 to generate steam from the cleaning liquid. When the vacuum degree and the temperature of the cleaning liquid reach set values, the equipment is in idle operation.
And step two, performing primary cleaning on the workpiece in the accommodating box 102 by ultrasonic. The workpiece to be cleaned is placed into the charging basket 412, the charging basket 412 is integrally pushed into the frame body 406 through the material opening 103 and the material inlet and outlet 409, the rotary driving part 321 is started, the safety door body 309 reaches the material opening 103, the telescopic jacking part 320 is started to compress the safety door body, and the material opening 103 is ensured to be closed. The vacuum pump 201 is started to evacuate the containing box 102 again. The liquid feeding pump 600 is started, the high-temperature hydrocarbon cleaning liquid in the first liquid storage chamber 101 is fed into the accommodating box 102 through the first liquid feeding pipe 601 and the second liquid feeding pipe 603, meanwhile, the motor 400 operates to drive the frame body 406 to rotate, so that the workpiece is fully soaked in the hydrocarbon cleaning liquid, when the liquid level of the hydrocarbon cleaning liquid in the accommodating box 102 reaches a set value, the ultrasonic rod 500 operates, the ultrasonic rod 500 generates a cavitation effect, the hydrocarbon cleaning liquid flows and tens of thousands of high-pressure vacuum bubbles are generated, energy generated by instantaneous explosion of the high-pressure vacuum bubbles continuously impacts the surface of the workpiece, and dirt on the surface of the workpiece and in gaps is rapidly peeled off.
And step three, spraying cleaning liquid in the accommodating box 102 at high pressure to clean the workpiece. The recycle pump 609 is turned on to pump the hydrocarbon cleaning fluid in the holding tank 102 through the first return line 610 and the filter 616, and through the second return line 612 to the recycle tank 105. The liquid feeding pump 600 is started, the high-temperature hydrocarbon cleaning liquid in the first liquid storage chamber is fed to the spraying mechanism through the first liquid feeding pipe 603 and the third liquid feeding pipe 605, the hydrocarbon cleaning liquid is sprayed out in a high-pressure mode through the first spraying pipe 702 and the second spraying pipe 703 of the spraying mechanism, and the first spraying pipe 702 and the second spraying pipe 703 form a pair spraying on the workpiece due to the fact that the first spraying pipe 702 and the second spraying pipe 703 are arranged at the upper part and the lower part, and therefore the workpiece is subjected to high-pressure spraying cleaning. After the high pressure jet cleaning, the hydrocarbon cleaning fluid is sent to a recycle tank by a recycle pump 609.
And step four, performing steam bath cleaning on the workpiece in the accommodating box 102. After the hydrocarbon cleaning liquid in the accommodating box 102 is exhausted by the recovery pump 609, the control valve 109 is opened, so that the high-temperature steam in the first liquid storage chamber 101 enters the accommodating box 102 to perform steam bath cleaning on the workpiece, meanwhile, the frame 406 is in a rotating working state, and when the steam in the accommodating box 102 reaches a saturated state, the control valve 109 is closed.
And step five, discharging the steam in the accommodating box 102 and simultaneously drying the workpiece. The piston rod of the control cylinder 805 extends out, the piston rod pushes the sealing cover 806 to leave the steam discharge port 110, so that the steam discharge port 110 is in an open state, steam is rapidly gushed into the first inlet section 801 from the steam discharge port 110 due to the venturi effect of the first venturi tube, oil stains remained on the surface of the workpiece are taken away by the rapidly flowing steam, and the rapidly volatilized steam has a drying effect on the workpiece.
And step six, cleaning the workpiece in the accommodating box 102. The liquid feeding pump 600 is started, and the clean hydrocarbon cleaning liquid in the clean cleaning liquid storage tank 104 is fed into the containing tank 102, so that the frame 406 is in a rotating working state, and the clean hydrocarbon cleaning liquid forms clean cleaning on the workpiece, preferably, the clean hydrocarbon cleaning liquid is sprayed onto the workpiece through the first spraying pipe 702 and the second spraying pipe 703 to form high-pressure spraying clean cleaning on the workpiece. And after the cleaning is finished, the step five is repeatedly executed. The above cleaning process is selected to be executed repeatedly or circularly according to the stubborn degree of dirt on the surface of the workpiece. In the above cleaning process, the order of cleaning is not fixed as described above, and for example, after step two is performed, steps four and five may be performed first, and then step three may be performed.
The invention has the advantages that:
1) Due to the adoption of ultrasonic cleaning and high-pressure spray cleaning, the cleanliness of the surface of the workpiece is improved;
2) Because each cleaning process of the workpiece is carried out in the containing box on the same cleaning machine, the workpiece does not need to be taken out between the adjacent cleaning processes, the safety of the cleaning process is improved, the volatilization of the cleaning liquid is reduced, the cleaning cost is controlled, the cleaning liquid circulates through the circulating device and is recycled in the vacuumizing process, the cleaning liquid can be recycled, the environment pollution is avoided, and the cost for using the cleaning liquid is reduced.
3) All cleaning procedures of the invention are finished on the same cleaning machine, the structural design of the cleaning machine is not only compact but also very reasonable, and meanwhile, the floor area of the cleaning machine is slightly larger than that of a single cleaning machine which only has one cleaning procedure in the prior art, but the floor area is greatly reduced compared with the cleaning equipment which needs a plurality of cleaning machines to finish cleaning in the prior art.
Compared with the workpiece cleaning equipment in the prior art, the workpiece cleaning equipment has the advantages that a plurality of cleaning processes can be completed on one cleaning machine, the cleaning cleanliness is improved, each process is cleaned in a sealed environment, the workpiece does not need to be taken out when the processes are switched, the safety is improved, and the use cost is reduced.

Claims (7)

1. Circulating device of cleaning machine washing liquid, its characterized in that includes:
a liquid storage tank, a first liquid storage chamber for storing cleaning liquid and a closed liquid storage chamber exposed in the first liquid storage chamber
The accommodating box of (a);
a liquid feeding device, the input end of which is connected to the first liquid storage chamber in the liquid storage tank, and the output end of which is positioned in
The accommodating box is internally provided with a plurality of accommodating grooves;
the input end of the cleaning liquid recovery device is positioned in the containing box, a material port is arranged on the containing box, and the cleaning liquid recovery device comprises a cleaning liquid recovery device body
Be equipped with the emergency exit structure of airtight this material mouth on the liquid reserve tank, the emergency exit structure includes:
a bracket arranged on the liquid storage tank;
the safety door is movably arranged on the bracket;
the jacking device which provides axial acting force for the safety door to ensure that the safety door keeps sealing for the material inlet and the material outlet on the accommodating box is jacked tightly
The device is arranged on the bracket;
the safety door structure further comprises a driving safety door arranged on the support and a straight line driver for pushing the device to perform straight line displacement
The power output end of the linear driving device is respectively connected with the safety door and the jacking device;
the liquid feeding device comprises a liquid feeding pump;
a first liquid delivery pipe, the input end of which is connected to a first liquid storage chamber in the liquid storage tank and the output end of which
The first liquid feeding pipe is connected to the input end of the liquid feeding pump, and a first liquid feeding control valve is arranged on the first liquid feeding pipe;
a second liquid feeding pipe, one end of which is connected with the output end of the liquid feeding pump and the other end of which is positioned for accommodating
A second liquid feeding control valve is arranged on the second liquid feeding pipe in the tank;
a third liquid feeding pipe having one end connected to the second liquid feeding pipe and the other end connected to the spray mechanism
The third liquid sending pipe is connected with the second liquid sending pipe at the upstream of the second liquid sending control valve, and the third liquid sending pipe is provided with a second liquid sending pipe
A third liquid feeding control valve;
a partition board is arranged in the waste liquid temporary storage box, the waste liquid temporary storage box is divided into a left box body and a right box body, and a filtering component is arranged on the partition board;
the cleaning machine also comprises an alkaline liquid storage box, and the workpiece is cleaned by the hydrocarbon cleaning liquid for times due to heavy acidity of dirt on the surface of the workpiece
After a while, the hydrocarbon cleaning liquid is biased to be acidic, so that the alkaline liquid is supplied by controlling a valve of the alkaline liquid storage tank
Discharging the carbon dioxide into a hydrocarbon cleaning solution to perform a neutralization reaction so that the pH value of the hydrocarbon cleaning solution is close to neutral;
the bottom of the liquid storage tank is provided with an installation opening, and a heater for heating the cleaning liquid is arranged in the first liquid storage chamber of the liquid storage tank.
2. The circulation arrangement for washer fluid as claimed in claim 1, characterized in that the circulation arrangement further comprises a cleaning device
A cleaning solution storage tank;
a fourth liquid sending pipe, one end of which is connected with the clean cleaning liquid storage tank, and the other end of which is connected with the first liquid sending pipe
The liquid feeding pipe is connected, the part of the fourth liquid feeding pipe connected with the first liquid feeding pipe is positioned at the downstream of the first liquid feeding control valve, and the fourth liquid feeding pipe is arranged on
A fourth liquid supply control valve is arranged.
3. The circulation arrangement for washing liquid of washing machine as claimed in claim 1, characterized in that the liquid feeding means further comprises a shower for showering
And the spraying mechanism is connected with the output end of the third liquid sending pipe.
4. The circulation arrangement for cleaning solution of washing machine as claimed in claim 3, characterized in that the spraying mechanism comprises an upper spray
The mechanism and the lower spraying mechanism form a containing space between the upper spraying mechanism and the lower spraying mechanism.
5. The circulation device of washer fluid as claimed in claim 1, characterized in that the washer fluid recovery means comprises
A recovery pump;
one end of the first liquid return pipe is positioned in the accommodating box, and the other end of the first liquid return pipe and the input end of the recovery pump
The first liquid return pipe is provided with a first liquid return control valve;
a second liquid return pipe, one end of the second liquid return pipe is connected with the output end of the recovery pump, and a second liquid return controller is arranged on the second liquid return pipe
Valve manufacturing;
the other end of the second liquid return pipe is connected with the recycling box.
6. The circulation device of washer fluid as claimed in claim 5, further comprising a third fluid return pipe,
one end of the third liquid return pipe is connected with the second liquid return pipe, and the part of the third liquid return pipe connected with the second liquid return pipe is positioned at the second liquid return controller
A third liquid return control valve is arranged on the third liquid return pipe at the upstream of the valve, and the other end of the third liquid return pipe is connected to the first liquid storage tank
A liquid storage chamber.
7. The circulation device of washer fluid as claimed in claim 5, characterized in that the washer fluid recovery device further comprises
Include the filter, this filter sets up between first return line and recovery pump.
CN201611214851.1A 2016-12-26 2016-12-26 Circulating device for cleaning liquid of cleaning machine Active CN106623219B (en)

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CN109092758B (en) * 2018-07-24 2020-04-07 老肯医疗科技股份有限公司 Negative pressure cleaning machine and method for cleaning and disinfecting by using same

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