CN106622607B - Mobile straw crushes briquetting intelligent integrated machine - Google Patents

Mobile straw crushes briquetting intelligent integrated machine Download PDF

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Publication number
CN106622607B
CN106622607B CN201611031693.6A CN201611031693A CN106622607B CN 106622607 B CN106622607 B CN 106622607B CN 201611031693 A CN201611031693 A CN 201611031693A CN 106622607 B CN106622607 B CN 106622607B
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China
Prior art keywords
cuber
feed bin
conveyer belt
mobile
pan feeding
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Active
Application number
CN201611031693.6A
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Chinese (zh)
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CN106622607A (en
Inventor
赵铁石
云轩
王文超
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Yanshan University
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Yanshan University
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Priority to CN201611031693.6A priority Critical patent/CN106622607B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • B02C21/02Transportable disintegrating plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B7/00Selective separation of solid materials carried by, or dispersed in, gas currents
    • B07B7/01Selective separation of solid materials carried by, or dispersed in, gas currents using gravity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/005Control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/20Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
    • B30B11/201Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/20Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
    • B30B11/201Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
    • B30B11/207Feed means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0005Details of, or accessories for, presses; Auxiliary measures in connection with pressing for briquetting presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Disintegrating Or Milling (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

A kind of mobile straw crushing briquetting intelligent integrated machine, it includes stalk crasher, feed bin, material handling fan, roller collar mode stalk block making machine, forming blocks collection device, conveyance conduit, intelligent measurement regulating device and mobile open frame, it wherein moves open frame and is integrated airborne body, mobile straw, which crushes briquetting intelligent integrated machine, has intelligence control system, can supply whether abundance realizes self-control according to material, feed bin can be used as storing storage material storehouse, before work storing can be carried out to feed bin, material insufficient supply can carry out storage material to cuber in work, the under feeding or fracture situation occurred in work can be coped with.The present invention can be achieved campaign-styled collection stalk outdoor on the spot and crush and squeeze blocking automatic integrated to be turned into industry, reduce transport and warehouse use cost, save labour.

Description

Mobile straw crushes briquetting intelligent integrated machine
Technical field
The invention belongs to agriculture field, in particular to a kind of stalk crushes briquetting apparatus.
Background technique
China is an energy consumption big country, and energy-output ratio is increasing year by year.The non-renewable energy such as coal petroleum gas The shortage in source has become the serious problem that China faces, so development and utilization novel renewable energy has become a great class Topic.
Biomass energy is the energy being stored in biomass with chemical species, and China generates agricultural crop straw more than 600,000,000 every year Ton, wherein can be used for that the energy uses has more than 300,000,000 tons.The utilization of biomass energy constitutes the carbon cycle of nature, Er Qiesheng The substance energy is unique renewable carbon source.
Biomass profiling equipment be stalk particle is squeezed into the highdensity forming blocks of high heating value, and ring mode biomass at Type equipment is widely used because of the advantages that its Forming Quality is good, and yield is big.Ring mode molding equipment now is both mounted at workshop Operation is fixed in workshop, and farmland stalk needs to be transported to warehouse storage reprocessing after gathering in, and the space occupied in warehouse needs non- Chang great, and drying is moisture-proof more demanding, production cost is relatively high.
Summary of the invention
Campaign-styled collection stalk outdoor on the spot can be achieved the object of the present invention is to provide one kind and crush and squeeze blocking automatic one Body is turned into industry, reduces transport and warehouse use cost, the mobile straw crushing briquetting intelligent integrated machine for saving labour.
Technical scheme is as follows:
The present invention includes stalk crasher, feed bin, material handling fan, roller collar mode stalk block making machine, forming blocks receipts Acquisition means, conveyance conduit, intelligent measurement regulating device and mobile open frame, wherein moving open frame is integrated airborne body, wherein Rack be equipped with it is rain-proof shed, by all devices be wrapped in it is rain-proof shed in;
The stalk crasher is fixed in the embedded support at mobile open frame rear portion;The feed bin is located at mobile machine In the middle part of frame and adjacent with pulverizer, the feed bin is funnel-shaped, inclined bottom surface 10-25 degree, and the outer wall of feed bin inclined surface is equipped with storehouse Wall vibrations device, bin bottom are equipped with plug-type feed bin bottom door;The material handling fan is embedded in the side of feed bin by bracket, should One end of material handling fan is goed deep into inside feed bin connecting with one end of feed bin discharge pipe, the other end of material handling fan and Cuber pan feeding pipeline two connects;The roller collar mode stalk block making machine is fixed on the bracket of mobile frame front, when When cuber uses V belt translation, the two sides of cuber are respectively equipped with a motor, and the center of the two motors and cuber is one On bar line, it is arranged on bracket in diagonally opposing corner;When cuber uses speed reducer drive, a motor and cuber are horizontally disposed Position between in the bracket;
The forming blocks collection device includes common conveyer belt and scraper plate conveyer belt two parts, wherein common conveyer belt is located at Briquetting motor spindle, scraper plate conveyer belt are placed on the mobile open frame other side opposite with feed bin, and one end of scraper plate conveyer belt is located at Below common conveyer belt, the material block that fortune transmission comes can be connect, the other end stretches out outside all-in-one machine, and the motor of common conveyer belt has rotating forward Both of which is inverted, when rotating forward, material block after molding transports to mobile open frame from the side of mobile open frame by common conveyer belt It on the scraper plate conveyer belt of the other side, then by scraper plate conveyer belt will expect that block transports outside all-in-one machine, when motor reversal, expect block directly by general Logical conveyer belt directly transports outside all-in-one machine from the side of mobile open frame;
The conveyance conduit includes: pulverizer discharge pipe, feed bin pan feeding pipeline, feed bin discharge pipe, cuber pan feeding Pipeline one, cuber pan feeding pipeline two and cuber feeding bucket, wherein one end of pulverizer discharge pipe and stalk crasher connect Connect, the other end go deep into inside feed bin by baffle reversing arrangement respectively with feed bin pan feeding pipeline and cuber pan feeding pipeline one One end connection, the other end of above-mentioned feed bin discharge pipe protrude into bin bottom, facilitate suction, and be equipped with fan blade at this end pipe road junction Blender, one end of cuber pan feeding pipeline two are connected with the above-mentioned material handling fan other end, cuber pan feeding pipeline two The other end of the other end and cuber pan feeding pipeline one is met at jointly in cuber feeding bucket, and cuber feeding bucket is fixed on pressure On bracket above block machine, it is internally provided with dust-extraction unit;
The intelligent measurement regulating device includes: power control cabinet, baffle reversing arrangement, water spray humidifier, blocking rotary type material position Switch, humidity sensor, wherein power control cabinet is fixed on the mobile open frame below scraper plate conveyer belt, and power control cabinet is equipped with buzzing Device, baffle reversing arrangement are located inside feed bin, and input terminal is connected with pulverizer discharge pipe, output end respectively with feed bin pan feeding Pipeline is connected with cuber pan feeding pipeline one, and water spray humidifier is fixed on the top of cuber feeding bucket, and spray head gos deep into briquetting Inside machine, humidity sensor and two Anti-rotation type material level switchs are located inside roller collar mode stalk block making machine, other two resistance Rotating level switch is located on feed bin bulkhead;
The mobile open frame includes train, frame body and foldable support leg, and wherein frame is as welded type cold bending tank steel framework Frame structure, rack quadrangle are equipped with mechanical elevating foldable support leg;
There are two types of structures for the mobile open frame, and wherein structure one, front end of rack connect organic frame draw bar, pass through rack Draw bar realizes movement, and rack draw bar is rectangular traction arm configuration and hook ring type traction, structure two, front end of rack is integrated Headstock realizes rack itself movement;
The present invention can be achieved intelligent control, and when start-up operation carries out energy storage, control baffle-type commutation conversion to feed bin first Device realizes that pulverizer discharge pipe is connected with feed bin pan feeding pipeline, and material initially enters feed bin, and material reaches resistance rotation in feed bin When the formula level switch upper limit, control baffle-type commutation conversion equipment realizes that pulverizer discharge pipe is led with cuber pan feeding pipeline one Logical, material enters roller collar mode stalk block making machine, and cuber starts to work normally, when material is in liberal supply, all devices This working condition is kept, when material insufficient supply, the Anti-rotation type material level switch control material handling fan in cuber is operated, Feed bin starts accumulation of energy work, and when material supplies wretched insufficiency, in feed bin when material scarcity, Anti-rotation type material level switch controls buzzer Whistle, and interrupt all-in-one machine work.
The invention has the following advantages over the prior art:
1, collection stalk crush and squeeze it is blocking it is automatic integrated be turned into industry, different croplands can be commuted, realized campaign-styled Outdoor study on the spot can reduce transport and warehouse use cost.
2, all-in-one machine has intelligence control system, can supply whether abundance realizes self-control according to material, while can be certainly Humidity in oneself regulation cuber.
3, feed bin can be used as storing storage material storehouse, can carry out storing to feed bin before work, material insufficient supply can in work To carry out storage material to cuber, the under feeding or fracture situation occurred in work can be coped with.
4, mobile open frame facilitates artificial pan feeding.Pulverizer is put in the embedded support of rack, reduces pulverizer two For a feeding inlet to the distance on ground, people, which stands on the ground, can add stalk, reduce and pulverizer is carryed down link from rack.
5, roller collar mode stalk block making machine is relied on moving open frame, has stability.Roller collar mode stalk pressure Block machine bolt is fixed on the bracket for being welded on rack, and entire rack is the workbench of cuber, increases stability.
6, it disposes and uses with flexibility.In traveling, mobile open frame is connect by draw bar with tractor or direct It is connect with headstock, is in traction mode;In work, mobile open frame falls quadrangle foldable support leg, starts work after stablizing Make, is in production model.Bridge is reduced bracket height and is had flexibility using wheel steering structure before rack.
7, feed bin has poly- material property.The inclination of three face of feed bin orlop is funnel-shaped, and the effect of hopper wall vibrator in addition is easy to expect Gather, conveys stalk particle convenient for material handling fan.
8, material handling fan has high efficiency, leakproofness, separation property.Stalk particle is through material handling fan suction and conveying to pressure Block machine, the feed bin discharge pipe inlet connecting with material handling fan have disposed fan blade blender, it is easier to stalk particle quilt Materiel fan sucking, material handling fan can suck the particle of lighter weight by centrifugal force, of the heavier mass such as stone Grain is fallen, and realizes the separation of stalk particle and stone.
Detailed description of the invention
Fig. 1 is three-dimensional simplified schematic diagram of the invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the bottom view of Fig. 1;
Fig. 4 is the three-dimensional simplified schematic diagram of the mobile rack construction of the present invention;
In figure: 1, stalk crasher;2, feed bin;3, material handling fan;4, Anti-rotation type material level switch;5, roller collar mode Stalk block making machine;6, common conveyer belt;7, humidity sensor;8, water spray humidifier;9, baffle-type commutation conversion equipment;10, Power control cabinet;11, scraper plate conveyer belt;12, feed bin discharge pipe;13, cuber pan feeding pipeline two;14, cuber feeding bucket;15, Cuber pan feeding pipeline one;16, feed bin pan feeding pipeline;17, pulverizer discharge pipe;18, rack draw bar;19, mobile vehicle Frame;20, foldable support leg;21, feed bin bottom door;22, fan blade blender;23, hopper wall vibrator;24, headstock.
Specific embodiment
The mobile straw shown in Fig. 1-4 crushes in briquetting intelligent integrated machine schematic diagram, and the carrier of intelligent integrated machine is Twin shaft is rotated to mobile open frame 19, and rack frame is as welded type cold bending tank steel-frame structure;Mobile open frame quadrangle is equipped with machine The foldable support leg 20 of tool lifting;Mobile stander end is equipped with rack draw bar 18, is realized and is moved by rack draw bar, moves Dynamic formula front end of rack can integrate headstock 24, realize rack itself movement;
Stalk crasher 1 is fixed in the embedded support at mobile open frame rear portion, and feed bin 2 is located at mobile central rack And it is adjacent with pulverizer, the feed bin is funnel-shaped, and 15 degree of inclined bottom surface, the outer wall of feed bin inclined surface is equipped with hopper wall vibrator 23, bin bottom is equipped with plug-type feed bin bottom door 21;Material handling fan 3 is embedded in the side of feed bin by bracket, and the material is defeated One end of pressure fan is goed deep into inside feed bin connecting with one end of feed bin discharge pipe 12, the other end and briquetting of material handling fan Machine pan feeding pipeline 2 13 connects;Roller collar mode stalk block making machine 5 is fixed on the bracket of mobile frame front, cuber Two sides are respectively equipped with a motor, and the center of the two motors and cuber point-blank, is diagonally arranged;
Forming blocks collection device includes 11 two parts of common conveyer belt 6 and scraper plate conveyer belt, wherein common conveyer belt is located at Briquetting motor spindle, scraper plate conveyer belt are placed on the mobile open frame other side opposite with feed bin, and one end of scraper plate conveyer belt is located at Below common conveyer belt, the material block that fortune transmission comes can be connect, the other end stretches out outside all-in-one machine, and the motor of common conveyer belt has rotating forward Both of which is inverted, when rotating forward, material block after molding transports to mobile open frame from the side of mobile open frame by common conveyer belt It on the scraper plate conveyer belt of the other side, then by scraper plate conveyer belt will expect that block transports outside all-in-one machine, when motor reversal, expect block directly by general Logical conveyer belt directly transports outside all-in-one machine from the side of mobile open frame;
One end of pulverizer discharge pipe 17 is connect with stalk crasher, and the other end gos deep into inside feed bin changing by baffle It is connect respectively with one end of feed bin pan feeding pipeline 16 and cuber pan feeding pipeline 1 to device 9, above-mentioned feed bin discharge pipe The other end protrudes into bin bottom, facilitates suction, and be equipped with fan blade blender 22, cuber pan feeding pipeline 2 13 at this end pipe road junction One end be connected with the above-mentioned material handling fan other end, the other end of cuber pan feeding pipeline two and cuber pan feeding pipeline one The other end met in cuber feeding bucket 14 jointly, cuber feeding bucket is fixed on the bracket above cuber, in Portion is equipped with dust-extraction unit;
Power control cabinet 10 is fixed on the mobile open frame below scraper plate conveyer belt, and power control cabinet is equipped with buzzer, above-mentioned gear Plate reversing arrangement is located inside feed bin, and input terminal is connected with pulverizer discharge pipe, output end respectively with feed bin pan feeding pipeline It is connected with cuber pan feeding pipeline one, water spray humidifier 8 is fixed on the top of cuber feeding bucket, and spray head gos deep into cuber Portion, humidity sensor 7 and two Anti-rotation type material level switchs 4 are located inside roller collar mode stalk block making machine, other two resistance rotation Formula level switch is located on feed bin bulkhead.

Claims (3)

1. a kind of mobile straw crushes briquetting intelligent integrated machine, it is characterised in that: it includes stalk crasher, feed bin, material Conveying fan, roller collar mode stalk block making machine, forming blocks collection device, conveyance conduit, intelligent measurement regulating device and movement Open frame, wherein moving open frame is integrated airborne body;
The stalk crasher is fixed in the embedded support at mobile open frame rear portion;The feed bin is located in mobile open frame Portion is simultaneously adjacent with pulverizer, and the feed bin is funnel-shaped, inclined bottom surface 10-25 degree, and the outer wall of feed bin inclined surface shakes equipped with bulkhead Dynamic device, bin bottom are equipped with plug-type feed bin bottom door;The material handling fan is embedded in the side of feed bin, the material by bracket One end of conveying fan is goed deep into inside feed bin connecting with one end of feed bin discharge pipe, the other end and briquetting of material handling fan Machine pan feeding pipeline two connects;The roller collar mode stalk block making machine is fixed on the bracket of mobile frame front, cuber Two sides be respectively equipped with a motor, the center of the two motors and cuber point-blank, is diagonally arranged;
The forming blocks collection device includes common conveyer belt and scraper plate conveyer belt two parts, wherein common conveyer belt is located at briquetting Motor spindle, scraper plate conveyer belt are placed on the mobile open frame other side opposite with feed bin, and one end of scraper plate conveyer belt is located at common Below conveyer belt, the other end stretches out outside all-in-one machine, and the motor of common conveyer belt has a rotating forward reversion both of which, when rotating forward, molding Material block afterwards is transported on the scraper plate conveyer belt of the mobile open frame other side by common conveyer belt from the side of mobile open frame, then by Scraper plate conveyer belt will expect that block transports outside all-in-one machine, and when motor reversal, material block is directly by common conveyer belt from the one of mobile open frame Side directly transports outside all-in-one machine;
The conveyance conduit includes: pulverizer discharge pipe, feed bin pan feeding pipeline, feed bin discharge pipe, cuber pan feeding pipeline One, cuber pan feeding pipeline two and cuber feeding bucket, wherein one end of pulverizer discharge pipe is connect with stalk crasher, The other end gos deep into inside feed bin passing through baffle reversing arrangement one end with feed bin pan feeding pipeline and cuber pan feeding pipeline one respectively Connection, the other end of above-mentioned feed bin discharge pipe protrude into bin bottom, facilitate suction, and stir equipped with fan blade at this end pipe road junction Device, one end of cuber pan feeding pipeline two are connected with the above-mentioned material handling fan other end, cuber pan feeding pipeline two it is another End and the other end of cuber pan feeding pipeline one are met at jointly in cuber feeding bucket, and cuber feeding bucket is fixed on cuber On the bracket of top, it is internally provided with dust-extraction unit;
The intelligent measurement regulating device include: power control cabinet, baffle reversing arrangement, water spray humidifier, Anti-rotation type material level switch, Humidity sensor, wherein power control cabinet is fixed on the mobile open frame below scraper plate conveyer belt, and power control cabinet is equipped with buzzer, gear Plate reversing arrangement is located inside feed bin, and input terminal is connected with pulverizer discharge pipe, output end respectively with feed bin pan feeding pipeline It is connected with cuber pan feeding pipeline one, water spray humidifier is fixed on the top of cuber feeding bucket, and spray head gos deep into cuber Portion, humidity sensor and two Anti-rotation type material level switchs are located inside roller collar mode stalk block making machine, other two blocking rotary type Level switch is located on feed bin bulkhead;
The mobile open frame includes train, frame body and foldable support leg, and wherein frame is as welded type clod wash chan frame knot Structure, rack quadrangle are equipped with mechanical elevating foldable support leg.
2. mobile straw according to claim 1 crushes briquetting intelligent integrated machine, it is characterised in that: when cuber uses When V belt translation, two motors and cuber center on one wire, are arranged on bracket in diagonally opposing corner;When cuber uses deceleration When machine is driven, a motor and cuber are arranged horizontally in bracket middle position.
3. mobile straw according to claim 1 crushes briquetting intelligent integrated machine, it is characterised in that: the movable type machine There are two types of structures for frame, and wherein structure one, front end of rack connect organic frame draw bar, can realize movement by rack draw bar, Rack draw bar is that rectangular traction arm configuration and hook ring type are drawn, and structure two, front end of rack can integrate headstock, rack can be realized Itself movement.
CN201611031693.6A 2016-11-22 2016-11-22 Mobile straw crushes briquetting intelligent integrated machine Active CN106622607B (en)

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Application Number Priority Date Filing Date Title
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Publication number Priority date Publication date Assignee Title
CN110978611B (en) * 2020-03-03 2020-06-09 湖南师范大学 Control system suitable for industrial analysis of biofuel
CN114260042B (en) * 2021-12-14 2022-12-09 长沙荣业软件有限公司 Intelligent control system of grain surface grinding processing equipment and grain processing equipment

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US7303160B2 (en) * 2004-12-30 2007-12-04 Bouldin Corporation System and method for processing waste on a continuous basis
CN102173080A (en) * 2011-01-14 2011-09-07 江苏爱能洁新能源有限公司 Movable straw solidification device
CN103495484B (en) * 2013-10-22 2015-01-07 东北林业大学 Biomass straw smashing and forming all-in-one machine
CN204148231U (en) * 2014-09-22 2015-02-11 重庆市农业科学院 Portable field straw pulverizes shaped device
CN204697540U (en) * 2015-03-31 2015-10-14 董志峰 Straw collecting, pulverizing, forming integrated machine
KR101629741B1 (en) * 2015-07-29 2016-06-14 주식회사 지성이엔지 manufacturing equipment of pellet
CN105082604A (en) * 2015-08-19 2015-11-25 海安匙鸣机械制造有限公司 Novel fully-automatic straw smashing and forming machine
CN206372937U (en) * 2016-11-22 2017-08-04 燕山大学 Mobile straw crushes briquetting intelligent integrated machine

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