CN106616607A - Method for quickly preparing dried chillies - Google Patents
Method for quickly preparing dried chillies Download PDFInfo
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- CN106616607A CN106616607A CN201611148403.6A CN201611148403A CN106616607A CN 106616607 A CN106616607 A CN 106616607A CN 201611148403 A CN201611148403 A CN 201611148403A CN 106616607 A CN106616607 A CN 106616607A
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- conveyer belt
- pimiento
- baking
- drying
- water
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- 240000008574 Capsicum frutescens Species 0.000 title abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 29
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims description 165
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 116
- 239000000463 material Substances 0.000 claims description 33
- 238000010025 steaming Methods 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 19
- 238000005273 aeration Methods 0.000 claims description 18
- 241000196324 Embryophyta Species 0.000 claims description 16
- 239000000779 smoke Substances 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 230000003750 conditioning effect Effects 0.000 claims description 8
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- 235000013311 vegetables Nutrition 0.000 claims description 7
- 230000008901 benefit Effects 0.000 claims description 6
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- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 3
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- 235000020095 red wine Nutrition 0.000 claims description 2
- 240000004160 Capsicum annuum Species 0.000 claims 12
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 5
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to a method for quickly preparing dried chillies and belongs to the technical field of agricultural product processing. The method comprises the following steps: firstly, uniformly and horizontally spreading fresh and clean chillies on a fixation container, wherein thickness is 3-5cm; feeding into a fixation chamber, and carrying out fixation for 40-52 seconds at the temperature of 60-70 DEG C; obtaining the chillies subjected to fixation; then carrying out natural cooling and intensive cooling to the temperature of 20-40 DEG C; then putting the cooled chillies in baking equipment, and baking by adopting a multisection baking way, so that the baked chillies are obtained; during baking, controlling the temperature to be 78-85 DEG C and the total time to be 40-60 minutes; and after the baking is finished, carrying out moisture regaining, so that the dried chilli finished product is obtained. The method provided by the invention is simple in technology and high in efficiency, the obtained product is excellent and stable in performance, and output rate of high quality products is high, so that the method is convenient for large-scale flow-line production application.
Description
Technical field
The present invention relates to a kind of method for quickly preparing chilli, belongs to technical field of agricultural product process.
Background technology
Containing abundant vitamin C, β-carrotene, folic acid, magnesium and potassium in pimiento；Capsaicin in pimiento is also
With anti-inflammatory and antioxidation, contribute to reducing the slow of heart disease, some tumours and some other appearance with age growth
The risk of venereal disease；Find in several human trials research, the food for having pimiento can increase the energy ezpenditure of human body, help subtract
Fertilizer；Last year one is published in《Britain's nutrition magazine》On article also indicate that Jing pimientos of often taking food can effectively delay to move
The pale blue oxidation of fat in the development of pulse atherosclerosis and blood.
Flavour is stored and given for convenience, can typically carry out drying and other treatment to it.
The existing pimiento common drying method in drying generally rural area and simple artificial treatment method；There is nothing in said method
Method is continuously produced, low production efficiency, poor products obtained therefrom condition, products obtained therefrom difficult quality standardization control the problems such as.
The content of the invention
The present invention is directed to the deficiencies in the prior art, there is provided a kind of method for quickly preparing chilli；Its products obtained therefrom battalion
It is in good taste after foster conservation rate height, culinary art, while the method also has the high advantage of quality product rate.
A kind of method for quickly preparing chilli of the present invention, comprises the steps：
Step one completes
The pimiento of fresh clean is evenly laid out on the container that completes, and thickness is 3-5cm, the interior that completes is sent into, in 60-
70 DEG C, preferably 65 DEG C carry out complete 40-52 seconds, preferably 40 seconds；Pimiento after being completed；
Step 2 is cooled down
After pimiento after completing to step one gained carries out natural cooling 10-15 minute, strength cooling is carried out, obtain cold
But the pimiento after；The strength cooling is that the temperature of pimiento is down to into 20-40 DEG C within 1-2 minutes；
Step 3 is toasted
Pimiento after step 2 gained cooling is placed in roasting plant and is toasted by the way of more piece baking, obtained
Pimiento to after baking；The joint number of the more piece baking is 18-24 sections；When more piece is toasted, phase is adopted between adjacent baking section
Anti- enters-air-out mode, i.e., enterprising hot blast, lower air-out enter hot blast, the roasting mode of upper air-out with and be alternately arranged；Baking time control
Temperature processed is 78-85 DEG C, is preferably 80 DEG C；The total time of the baking is 40-60 minutes；The roasting plant contains 18-24
Section baking vessel；
Step 4 gets damp again
Moisture regain process is carried out to the pimiento after step 3 gained baking, finished product of the water content in 13-15% is obtained.
Preferably, a kind of method for quickly preparing chilli of the present invention, methods described is operated on streamline,
The streamline include be successively set on pan feeding collating unit on material-transporting system, steaming apparatus, drying unit,
Moisture regain processing equipment；
The pan feeding collating unit includes being arranged horizontally in the tooth harrow roller of conveyer belt feeding end, by tooth harrow on conveyer belt
Stacking material flattened；
The material-transporting system includes ventilative conveyer belt；The conveyer belt adopts steel wire, and the two of the steel wire
Side is connected respectively with two groups of chains, and two groups of chains are synchronously driven respectively by chain-drive mechanism；
The steaming apparatus include the room that completes being arranged on material-transporting system, and the room of the completing closing is arranged, two
End side surface is provided with the passage for the vegetables material turnover on material-transporting system, and the conveyer belt of the material-transporting system is through logical
The room that completes is crossed, and the room of completing is divided into into upper and lower two cavitys, wherein upper chamber is connected with superheated steam system, lower chamber
Body is connected with water vapor system；
The upper chamber outer wall of the room that completes is provided with superheated steam interface tube, connects overheated by superheated steam interface tube
Steam pipe, the overheated steam pipe is connected with the blower fan that completes with heater, superheated steam system is formed, to the top of the room that completes
Superheated steam is passed through in cavity；The outer wall of the water tank is provided with water inlet tube interface and drain interface, respectively with water inlet pipe and row
Water pipe connects；
The high water tank lower section arranges aeration interface, and by aeration interface and superheated steam interface tube superheated steam is passed through
Pipe is connected in parallel with superheated steam system, is thermally formed water vapor system to the water aeration in water tank by superheated steam, directly
Water vapour is produced in water tank；The overheated steam pipe is provided with superheated steam size adjustment valve；
The drainpipe is connected with water-level regulator；The water-level regulator include adjustment barrel, adjusting sleeve pipe, fixing pipe and
Outlet pipe, wherein, the adjustment barrel is concordant with water tank to be arranged, and the fixing pipe is vertically fixed in adjustment barrel, the bottom of fixing pipe
Portion connects into U-shaped communicating pipe with the drainpipe of water tank, and top is docked by screw thread with adjusting sleeve pipe, the highest of the adjusting sleeve pipe
Top of the height less than adjustment barrel is adjusted, the outlet pipe is arranged on adjustment barrel bottom, separates with fixing pipe；
The drying unit includes the drying chamber being arranged on material transmission system, and the drying chamber closing is arranged, two
End side surface is provided with the passage for material-transporting system turnover, and the conveyer belt of the material-transporting system extends through drying chamber, will
Drying chamber is divided into upper and lower two cavitys, and some groups of drying wind with heater are provided with along belt direction outside the drying chamber
Machine, the air inlet and air outlet of the drying blower fan is upper with drying chamber by hot blast admission line and hot blast outlet pipe respectively
Lower two cavitys series connection, into drying chamber hot air circulation drying is carried out；
Along the direction of conveyer belt hot blast intake interface is arranged alternately respectively and hot blast goes out on the upper and lower cavity of the drying chamber
Gas interface, and respectively with correspondence position dry blower fan hot blast admission line and hot blast outlet pipe dock, realization along conveyer belt
The alternately inverted circulation in hot air circulation direction of all drying blower fans of direction arrangement.
Some humid air outlet interfaces are additionally provided with the drying chamber, the humid air outlet interface is evacuated by humid air
Pipeline is connected to the air inlet of wet-emitting blower, and the air outlet of the wet-emitting blower is connected to outdoor by humid air discharge duct；
The hot blast admission line or hot blast outlet pipe are provided with benefit air valve；
The conditioning device is docked with the outlet of most end one-level drying unit；And conveyer belt runs through conditioning device；
When quickly preparing chilli with the said equipment, comprise the steps：
Step A completes
The pimiento of fresh clean is laid on ventilative conveyer belt, the stacking material on conveyer belt is carried out by tooth harrow
Leveling, is laid on ventilative conveyer belt to pimiento and thickness is 3-5cm；Then the interior that completes is sent into by conveyer belt, is killed
Blue or green equipment overheat vapour system sends into the superheated steam that temperature is for 160-170 DEG C, and aeration interface is by 160-170 DEG C of superheated steam
It is sent in water tank, by regulating and controlling, superheated steam system sends into superheated steam and aeration interface sends into the amount of superheated steam, reaches
It is 60-70 DEG C, is preferably 65 DEG C to fixing temperature is controlled；Control conveyer belt running speed cause fixation time for the 40-52 seconds,
Preferably 40 seconds；Pimiento after being completed；
Step B is cooled down
Pimiento after conveyer belt completes step A gained takes the room that completes out of, after carrying out natural cooling 10-15 minute, enters
Row strength is cooled down, the pimiento after being cooled down；The strength cooling is to be down to the temperature of pimiento within 1-2 minutes
20-40℃；
Step C is toasted
Pimiento after the gained cooling of step B is placed in roasting plant and is dried by the way of more piece baking by conveyer belt
It is roasting, the pimiento after being toasted；The joint number of the more piece baking is 18-24 sections；When more piece is toasted, adopt between adjacent baking section
With contrary-air-out mode of entering, i.e., enterprising hot blast, lower air-out enter hot blast, the roasting mode of upper air-out with and are alternately arranged；Baking
When control temperature for 78-85 DEG C, be preferably 80 DEG C；The total time of the baking is 40-60 minutes；
Step D gets damp again
Pimiento after step 3 gained baking is brought in conditioning device and carries out moisture regain process by conveyer belt, obtains water content
For the finished product of 13-15%；The moisture regain processes and include successively water smoke moisture regain and get damp again naturally.
In step 3 of the present invention or step C, when more piece is toasted ,-air-out side is entered using contrary between adjacent baking section
Formula, i.e., enterprising hot blast, lower air-out enter hot blast, the roasting mode of upper air-out with and are alternately arranged；Such as odd number section baking is using upper
Enter that hot blast, the mode of lower air-out are toasted, the baking of even number section is entered under and toasted by the way of hot blast, upper air-out.
A kind of method for quickly preparing extra dry red wine pimiento of the present invention, the gas outlet of steaming apparatus superheated steam system is apart from defeated
Send take fresh chilli distance be 15-30cm.
A kind of method for quickly preparing chilli of the present invention, when completing, the liquid level in water tank is fresh on conveyer belt
The distance of pimiento is 10-20cm.
As further preferred version, definition：Front 8-13 sections baking vessel is first order roasting plant, remaining baking vessel
For second level roasting plant；
Every grade of drying chamber arranges a conveyer belt, and the conveying end of tape of upper level drying chamber is located at next stage drying chamber
Conveyer belt head end top, and partly overlap；When processing pimiento, the pimiento Jing after the process of first order roasting plant falls into next
On the conveyer belt of level drying chamber.
A kind of method for quickly preparing chilli of the present invention, during baking, the indoor relative humidity of control baking is 40%
Below.
A kind of method for quickly preparing chilli of the present invention, when water smoke gets damp again, the temperature for control water smoke is 40-50 DEG C,
The time of water smoke moisture regain is the 3-5 seconds.
Advantage
Present invention achieves the serialization of pimiento drying technics, standardized production；It greatlys save process time.Together
When its products obtained therefrom nutritive value conservation rate is high, mouthfeel is excellent after culinary art, quality product rate is high.
Fixing temperature of the present invention and fixation time are appropriate, by the synergy with other conditions, are ensureing beneficial work
Property material while, the mouthfeel and quality product rate for improving product is high.
Description of the drawings
Fig. 1 is the overall schematic for being dried process line used in embodiment.
Fig. 2 is the pan feeding collating unit schematic diagram in embodiment.
Fig. 3 is the steaming apparatus outside schematic diagram in embodiment.
Fig. 4 is the steaming apparatus schematic internal view in embodiment.
Fig. 5 is the water-level regulator schematic diagram in embodiment.
Fig. 6 is the first-level transport band schematic diagram in embodiment.
Fig. 7 is the first-level transport band connection diagram in embodiment.
Fig. 8 is the one-level drying unit schematic diagram in embodiment.
Fig. 9 is the dry-heat air and humid air circulation schematic diagram in the one-level drying unit in embodiment.
Figure 10 is the docking schematic diagram between 2 grades of drying units in embodiment.
Figure 11 is two grades of drying unit schematic diagrames in embodiment.
Figure 12 is the connection diagram of two grades of drying units in embodiment and conditioning device.
Label in figure：
1- material-transporting systems, 101- frames, 102- first-level transport bands, 103- active rolls, 104- entrusts running roller, 105-
Driven running roller, 106- Power Components, 107- chains, 112- two-stage conveying bands；122- gets damp again conveyer belt naturally
2- pan feeding collating units, 201- tooth harrow rollers, 202- pan feedings arrange motor, 203- shaft couplings；
3- steaming apparatus, 32- completes room, 32 '-water tank, and 321- completes access way, 322- superheated steam interface tubes,
322 '-aeration interface, 323- water inlet tube interfaces, 324- drain interfaces, 33- completes superheated steam, 331- overheated steam pipes,
332- superheated steam size adjustment valves, 333- completes blower fan, and 334- completes heater, 34- water vapours, 341- water inlet pipes,
342- drainpipes, 343- water-level regulators, 3431- adjustment barrels, 3432- adjusting sleeve pipes, 3433- fixing pipes, 3434- outlet pipes；
4- one-level drying units, 42- drying chambers, 421- hot blast intake interfaces, 422- hot blast outlet interfaces, 423- humid air
Outlet interface, 43- drying dry-heat airs, 431- hot blast admission lines, 432- hot blast outlet pipes, 433- drying blower fans, 434-
Drying heater, 435- mends air valve, 44- humid air, 441- humid air pump-lines, 442- wet-emitting blowers, 443- humid air
Discharge duct；
Bis- grades of drying units of 5-；
66- moisture regain sprayers；
7- cooling sections；
8- control systems, 801- velocity sensors, 802- temperature sensors, 803- humidity sensors, 804- controllers；
9- materials.
Specific embodiment
Embodiment 1；
Its device therefor is with reference to Figure of description；
The process line that is dried in Fig. 1 is the preferred embodiment of the present invention, specifically includes material-transporting system 1, enters
Material collating unit 2, steaming apparatus 3, one-level drying unit 4, two grades of drying units 5, cooling section 7 and control systems, wherein entering
Material clearing system 2, steaming apparatus 3, sprayer 66, cooling section 7,4, two grades of drying units 5 of one-level drying unit edge successively of getting damp again
The conveying direction of material is arranged on material-transporting system 1.
Specifically as shown in Fig. 2 the pan feeding collating unit 2 in the present embodiment includes being arranged horizontally in conveyer belt feeding end
Tooth harrow roller 201, tooth harrow roller 201 is arranged on above the conveyer belt of material-transporting system 1 by the support of bearing, and the one of tooth harrow roller 201
End arranges motor 202 and is connected by shaft coupling 203 and pan feeding, and some rake teeths are provided with tooth harrow roller 201, to piling up on conveyer belt
Pimiento material flattened, it is ensured that material is smooth on the conveyer belt of following process device.
Include being arranged on completing on material-transporting system with reference to the steaming apparatus main body referring to Fig. 3 and Fig. 4, the present embodiment
Room 32, (closed state refers to superheated steam and water vapour completing in relative closure for a closing box-structure to complete room 32
Interior carries out concentration and completes to vegetables, without the substantial amounts of region for spilling into the outdoor that completes), in the tank ends side of the room that completes
Face is provided with the access way 321 that completes for the vegetables material turnover on material-transporting system, and room one end passage that completes is whole with pan feeding
Reason device docking, the first-level transport band 102 of material-transporting system extends through the room 32 that completes, ventilative first-level transport from the passage
The room 32 that will complete of band 102 is divided into upper and lower two cavitys, wherein the upper chamber of the room that completes is connected with superheated steam system, bottom
Cavity is connected with water vapor system, and fresh day lily is laid on ventilative first-level transport band 102, and entering the room of completing carries out heat
Wind and water vapour mixing complete.
Specifically, the superheated steam system in steaming apparatus 3 includes overheated steam pipe 331, superheated steam size adjustment valve
Door 332, complete blower fan 333 and the heater 334 that completes, by band complete heater 334 the blower fan 333 that completes directly produce it is overheated
Steam, the superheated steam interface tube 322 that the upper chamber of room 32 that completes is arranged is connected to by overheated steam pipe 331, to conveyer belt
The interior that completes of top is passed through the superheated steam 33 that completes, and superheated steam interface tube 322 is evenly arranged in the top of the room that completes, 160-
170 DEG C of the superheated steam 33 that completes is entered behind the room that completes, and form static pressure carries out adding downwards to the fresh vegetables material 9 on conveyer belt
Heat.The superheated steam size adjustment valve 332 being arranged on overheated steam pipe 331 can control the heat for delivering into the interior that completes
Wind flow.
Water tank 32 ' is set to positioned at complete room lower cavity of the first-level transport with 102 lower sections, on the outer wall of water tank 32 '
Water inlet tube interface 323 and drain interface 324 are provided with, wherein water inlet tube interface 323 is located at the top of water tank 32 ', and drainpipe connects
Mouth 324 is located at the bottom of water tank 32 ', and water inlet tube interface 323 and drain interface 324 connect respectively with water inlet pipe 341 and drainpipe 342
Connect, into water tank water is loaded, water vapor system is directly formed in the room lower cavity that completes with heating component by water tank 32 '.
The heating component of water vapor system directly can arrange steam heating device in water tank bottom, by heating water tank
Water formation water vapour is rising upwards, and to the vegetables material on the conveyer belt of top green removing in high temperature is carried out.The present embodiment use by
Complete in the superheated steam introducing water tank of room upper chamber connection, aeration heating is carried out to the water in water tank and produces water vapour, section
The about cost of heating component, water smoke accounting is larger in the water vapour for producing in this way, disclosure satisfy that wet when completing
Degree requires that the steam temperature of rising is far below the superheat steam temperature of top, the overheated steaming being passed directly into top when completing
Vapour mixing reaches the vapor (steam) temperature (85 DEG C -95 DEG C) for being adapted to complete.
Specifically, the present embodiment the liquid level of water tank 32 ' lower section be provided with aeration interface 322 ', the aeration interface 322 ' with kill
The top of blue or green room 32 arrange superheated steam interface tube 322 be connected in parallel by overheated steam pipe 331, complete blower fan 333 with complete
The superheated steam of the conveying of heater 334 is entered in the upper chamber and bottom water tank of the room that completes simultaneously, and complete the upper chamber of room 32
The interior superheated steam static pressure directly down that completes, to the indoor formation hot environment that completes, while into the room bottom water tank 32 ' that completes
The aeration agitation in water of interior superheated steam, is converted into that water vapour is rising upwards, through conveyer belt and the superheated steam one of top
With carrying out liquidating to vegetables material completing.Superheated steam interface tube 322 and aeration interface 322 ' can be respectively provided with valve, adjust
The flow of vapours and water vapour.
Different in view of the requirement for completing, some requirement humidity is bigger (water vapour accounts for major part), and some requirements are more dry
Dry (superheated steam accounts for major part), the present embodiment is connected the drainpipe 324 of water tank 32 ' with water-level regulator 343, for adjusting
Height of liquid level in water tank, by adjusting the position that height of liquid level liquidates to water vapour and superheated steam.
As shown in figure 5, the water-level regulator 343 includes adjustment barrel 3431, adjusting sleeve pipe 3432, fixing pipe 3433 and goes out
Water pipe 3434；The adjustment barrel 3431 is concordant with water tank 32 ' to be arranged, and the fixing pipe 3433 is vertically fixed on adjustment barrel 3431
Interior, the bottom of fixing pipe 3433 connects into U-shaped communicating pipe with the drainpipe 324 of water tank 32 ', and the top of fixing pipe 3433 passes through spiral shell
Line docks the highest of the adjusting sleeve pipe 3432 with adjusting sleeve pipe 3432 and adjusts top of the height less than adjustment barrel 3431, is adjusting
The bottom of section cylinder arranges the outlet pipe 3434 separated with fixing pipe.Water inlet pipe 341 is connected with water source, is passed through into water tank 32 ' dry
Net water, while water tank 32 ' is connected by drainpipe 342 with the fixing pipe 3433 in adjustment barrel, the liquid at the top of fixing pipe 3433
Position height is concordant with the liquid level in water tank 32 ', can pass through the height at the top of threaded adjusting fixing pipe, realizes liquid level in water tank
Regulation, the water overflowed from the top of fixing pipe 3433 enters adjustment barrel, and the row of outlet pipe 3434 for passing through adjustment barrel bottom
Go out to Waste Water Centralized.
The steaming apparatus of the present embodiment also include control system, and the control system includes controller 804 and is arranged on
First-level transport with the velocity sensor 801 on 102, be arranged on the temperature sensor 802 and the humidity sensor that complete in room 32
803, the velocity sensor 801, temperature sensor 802 and humidity sensor 803 are connected respectively with controller 804 by signal
Connect.Material transfer rate on the detection first-level transport of velocity sensor 801 band 102, further control material is completing indoor
Fixation time, multiple temperature sensors 802 and humidity sensor 803 are arranged in each position for the interior that completes, and kill for detection
Blue or green indoor parameters, each sensor by the signal transmission for detecting to controller after, the calculating of Jing sensors is processed, with setting
Value contrasted after, automatically adjust heating temp, hot blast magnitude regulator, the conveyer belt movement velocity of heat generator
Deng making each parameter keep in setting range.With regard to the sensing detection technology such as velocity sensor, temperature sensor and humidity sensor
It is conventional Automated condtrol means with control technology, those skilled in the art can carry out selection design according to prior art, this
Embodiment here is not repeated its concrete control principle.
With reference to referring to Fig. 6 and Fig. 7, by taking the material-transporting system of steaming apparatus as an example, the corresponding material conveying of steaming apparatus
System includes frame 101, active roll 103, first-level transport band 102, entrusts running roller 104, driven running roller 105, Power Component 106
With chain 107, active roll 101 and driven running roller 105 be arranged in the frame 101 at the outer two ends in room 32 that complete, and one
The level frame of conveyer belt 102 entrusts running roller 104 in frame 101 on active roll 101 and driven running roller 105, holds from down
First-level transport band 102 prevents from falling down, and keeps the smooth transmission of conveyer belt.Power Component 106 adopts motor and speed reducer component,
It is connected with active roll 103.
First-level transport band 102 in the present embodiment adopts the mesh size of steel wire, steel wire to should be guaranteed that pimiento energy
Enough complete lays, while with good gas permeability, as shown in fig. 6, the both sides of steel wire are fixed on two by screw fastener
The inner side of chain that group is arranged in parallel 107, corresponding active roll 103, entrusts running roller 104 and driven running roller 105 is adopted
The sprocket wheel coordinated with transmission chain, is coaxially connected between the respective sprockets of two groups of chains, realizes the biography by two groups of chains
It is dynamic to drive the transmission of steel wire synchronism stability.
The conveyer belt that whole material-transporting system in the present embodiment is adopted adopts the same structure with steaming apparatus.
Involved by the present embodiment equipment work when, Power Component 106 by chain-drive mechanism drive first-level transport with 102 to
Front motion, pimiento to be processed is uniformly laid on first-level transport band 102, is moved into the room 32 that completes with first-level transport band 102
Dynamic, clean water is introduced water tank 32 ' by water inlet pipe 341, and the blower fan 333 that completes to work and blow air to the direction of warm-air pipe 331, is completed and is added
Hot device 334 by the air that the blower fan 333 that completes is blowed be heated to it is temperature required after be delivered to respectively along warm-air pipe 331 and complete on room 32
In portion's cavity and water tank 32 ', the drying downward static pressure of dry-heat air 433 that completes completed in the upper chamber of room 32, the heat in water tank
Air is contacted with water agitation, and a large amount of water vapours 4 of evaporation from water surface generation are rising upwards, and water vapour is together with hot blast to first-level transport band
Pimiento on 102 is material bed to be completed, and the dry-heat air on top ensures the temperature for completing, and water vapour then ensures the room 32 that completes
Interior humidity, prevents from causing pimiento nutriment to lose and change colour because temperature is too high, and pimiento is with first-level transport band 102 from killing
The process of completing out is completed afterwards in blue or green room 32, and with first-level transport band 102 following process link is entered.Velocity sensor 801, complete
Indoor temperature transmitter 802 and the real-time detection of humidity sensor 803 complete during parameters, and detection signal is sent
To controller 804, after contrasting with arranges value after the signal of the processing detection of controller 804, adding for the heater 334 that completes is automatically adjusted
The power rotating speed of hot temperature, hot blast size adjustment valve 332, Power Component 106, makes each parameter be maintained in setting range.
As shown in figure 1, the present embodiment arranges cooling section 7, cooling section 7 between steaming apparatus 3 and follow-up drying unit
Pimiento material after to completing is cooled down, and the conveyer belt between steaming apparatus and drying unit can be exposed in atmosphere,
Pimiento after to completing carries out natural cooling, and also the pimiento after completing can be passed through in a closed box, is blown by blower fan
It is cold to carry out pressure cooling, can be separately provided according to the time of the height of fixing temperature and needs cooling in practical application a kind of cold
But mode or two kinds of type of cooling combinations are arranged.
Referring to Fig. 8 and Fig. 9, illustrate by taking one-level drying unit 4 as an example, the drying unit main body in the present embodiment includes
The drying chamber 42 being arranged on device for transporting objects, the drying chamber 42 of one-level drying unit 4 is arranged on first-level transport band 102,
Material to transmitting from steaming apparatus 3 and cooling section 7 carries out first time drying.
Specifically, drying chamber 42 is that (closed state refers to hot gas in the space of a relative closure to red peppery for a closing
Green pepper carry out concentrate drying drying) shell structure, be provided with two relative drying access ways in two end side surfaces of drying chamber 42,
Ensure that the hot blast in drying course is all acted on the pimiento material on delivered inside band, conveyer belt 1 is logical from drying turnover
Road extends through drying chamber 42, the inner chamber of drying chamber is divided into into upper and lower two cavitys, along conveyer belt outside drying chamber 42
Direction passes through respectively located at the drying blower fan 433 of five groups of drying heaters 434, the air inlet and air outlet for drying blower fan 433
Hot blast admission line 431 and hot blast outlet pipe 432 are connected with two cavitys up and down of drying chamber, dry the hot blast that blower fan is advertised
Into one of drying chamber cavity, to drying, indoor pimiento carries out hot-air seasoning, at the same hot blast through after conveyer belt from
Another cavity is pumped to again drying blower fan, and per group of drying blower fan forms circulating air in the upper and lower cavity body of drying chamber.
The quantity of drying blower fan can set according to the spacing of the length of drying chamber and wind turbine layout.
With reference to referring to Fig. 2, the upper and lower cavity being separated into by conveyer belt in the drying chamber 42 of the present embodiment is along the side of conveyer belt
To hot blast intake interface 421 and hot blast outlet interface 422 is arranged alternately respectively, in the present embodiment on drying chamber upper cavity outer wall
It is arranged alternately hot blast intake interface 421 and hot blast outlet interface 422 successively in order, then presses on drying chamber lower chamber outer wall
Hot blast outlet interface 422 and hot blast intake interface 421, the hot blast intake interface of same vertical direction are arranged alternately successively according to order
421 and hot blast outlet interface 422 respectively with the hot blast admission line 431 and hot blast outlet of same group of drying blower fan of correspondence position
Pipeline 432 is docked, and the loop direction for realizing the drying dry-heat air 43 of all drying blower fans along belt direction arrangement replaces
Conveyer belt is passed back through, is capable of achieving uniformly to dry the pimiento of conveyer belt upper surface and the pimiento of conveyer belt bottom.
In actual applications, it is considered to dry the centralized management and maintenance of blower fan, five groups of drying blower fans are provided entirely in into baking
The same side of dry chamber 42, hot blast intake interface 421 and hot blast outlet interface 422 are then arranged on the homonymy side of drying chamber.
The humid air 44 of substantial amounts of moisture content can be produced in drying course, if the present embodiment is additionally provided with drying chamber 42
Dry and wet air outlet interface 423, by humid air pump-line 441 wet-emitting blower 442 arranged outside drying chamber, hydrofuge are connected to
The air inlet of blower fan 442 is connected with humid air pump-line 441, and air outlet is then freely discharged by humid air discharge duct 443
Or the condensation water collection system being connected on the outside of drying chamber.
The position of humid air outlet interface 423 be arranged on the drying chamber downside in the indoor hot air circulation direction of correspondence drying or
Top surface, such as drying indoor hot air to be circulated up, then to should the humid air outlet interface of circulating air be arranged on drying ceiling
Face, such as drying indoor hot air are circulation downwards, then to should the humid air outlet interface of circulating air be arranged under drying chamber
Cavity side.The position of humid air outlet interface 423 does not require to be corresponded with hot blast intake interface and hot blast outlet interface, only
Need near hot air circulation path on arrange, and be preferentially arranged on hot air circulation inlet and outlet connectors opposite flank and
Top surface, it is to avoid cause the direct loss of dry-heat air, the quantity of humid air outlet interface 423 to produce also dependent on different pimientos
Humid air size is setting.
Due to the space in drying chamber 42 for relative closure, after the humid air containing moisture is transferred, indoor pressure is dried
Power can decline within a certain period of time, and benefit air valve 435 can be arranged on hot blast admission line 431 or hot blast outlet pipe 432,
The present embodiment is arranged on air valve 435 is mended on hot blast admission line 431, on drying heater 434, so can be by drying
Negative pressure in dry chamber sucks fresh air, while sending into drying chamber after also the fresh air that filled into can be directly heated, it is to avoid because fresh air
Cause to dry indoor temperature drop.
Mending air valve 435 can adopt manual valve plate or the automatic valve for passing through Electronic control.
With reference to referring to Figure 10, Figure 11 and Figure 12, the present embodiment is connected using two-stage drying unit, per one-level drying unit pair
One conveyer belt should be set, wherein two grades of drying units 5 are arranged on two-stage conveying band 112.
With reference to referring to Fig. 8, the upset docking of material is realized between the conveyer belt of adjacent two-stage drying chamber by drop, such as schemed
Shown in 10, the first-level transport of one-level drying unit 4 is kicked up upwards to the two-stage conveying band 112 of two grades of drying units 5 with 102 ends
Head end top, the first drying material for so coming from first-level transport band can be fallen on two-stage conveying band 112, automatic by this
Turning over the material that the process for falling tentatively dries to higher level carries out freely falling body stirring, after carrying out stirring in two grades of drying units
Uniform drying.To ensure that material overturns the reliability of feeding between two-stage conveyer belt, by the joint part of two-stage conveyer belt
Overlap.
As shown in figure 12, the outlet channel in two grades of drying units 5 is additionally provided with moisture regain sprayer 66, for drying
Pimiento dried product afterwards carries out appropriate moisture moisture regain, improves the toughness of pimiento dried product, it is to avoid excessively dry product
Occurs the breakage that fractures during packed and transported.May also be employed exposing aerial transportation section of getting damp again naturally, allow dried
Moisture in product nature absorption air is got damp again.
Control system is equally included in drying unit, control system is responsible for gathering each module data and each module of regulation
Running parameter, similar with steaming apparatus, the control system of drying unit includes controller and setting speed on the conveyor belt
Sensor, the temperature sensor for being arranged on drying interior, humidity sensor and pressure sensor, controller can pass through control cabinet
Form is arranged on the feed entrance point of conveyer belt, the velocity sensor, temperature sensor and humidity sensor respectively with controller
Connected by signal, the controller output signal controls Power Component, heater and the wet-emitting blower action of conveyer belt.
Wherein, velocity sensor is used to detect the speed that material enters drying chamber, and then adjusts material in drying interior
Drying time, realizes, it is indoor that temperature sensor is used for detection drying by the Power Component rotating speed of controller control conveyer belt
Temperature, control heater by controller to realize the temperature of circulating air, humidity sensor is used to detect the relative of environment
Humidity, controls dehumidifier blower fan to realize drying indoor humidity regulation by controller, because dehumidifier blower fan can be indoor by drying
Humid air take away, reduce the indoor pressure of drying, pressure sensor is used for the indoor pressure of detection drying, by controlling respectively
Dehumidifier blower fan and benefit air valve coordinate the pressure for carrying out drying interior to adjust, the indoor normal pumping cycle of hot blast of guarantee drying.
Pimiento is entered after one-level drying chamber with the conveyer belt of one-level drying chamber, proceeds by one-level drying, dries blower fan
The gas of generation becomes dry-heat air Jing after heat generator and is blown into drying chamber, adjacent drying blower fan along hot blast admission line
Air inlet and air outlet be alternately arranged above conveyer belt and following, meanwhile, netted conveyer belt can be realized on conveyer belt
Under air exchange, it is ensured that the indoor drying temperature of drying is evenly distributed, while dehumidifier blower fan will dry the humid air of indoor generation
Drying chamber is discharged from the humid air pump-line on the side of drying chamber and top, installed in the indoor temperature sensor of drying and wet
The indoor temperature and humidity of degree sensor real-time monitoring drying, and the controller of control system is fed back to, control system is according to need
Heater, drying blower fan, the size of dehumidifier blower fan and the switch of automatic drying control blower fan are asked, so as to keep drying indoor temperature
Moisture stable, while the pressure signal of the pressure sensor feedback by the indoor setting of drying, air valve is mended in control is dried
Room pressure is adjusted, and ensures the normal circulation air-supply of drying blower fan.
After completing one-level drying course, pimiento moves forward to conveyer belt end with the conveyer belt of one-level drying chamber
End, pimiento completes the automatic of pimiento from the conveyer belt that the conveyer belt of one-level drying chamber falls into following two grade drying chamber
Upset, adjusts the drying attitude of pimiento, makes being heated evenly for pimiento, more fully, continues with the conveying of two grades of drying chambers
Band is moved forward, and into two grades of drying chambers two grades of drying are carried out, and drying course is similar with one-level drying；After completing two grades of drying,
Move forward with conveyer belt, and got damp again in atmosphere (or pressure moisture regain is carried out by the sprayer that gets damp again), be finally delivered to
Packaging area, completes entirely to dry process.
Various kinds of sensors is separately positioned on the control system of whole streamline the region for needing detection, by controller and
The switch such as relay of its control action is integrated to be arranged in the control cabinet of streamline feed zone, and various kinds of sensors carries out red peppery
The data parameter acquisition of the dry process line of chillies dried, control system is responsible for gathering each module data and adjusting each module work joining
Number, control cabinet is made up of control elements such as microcontroller, motor driver and relays, and microcontroller is used to receive sensor
Information, and send corresponding control command, motor driver is used to driving on streamline corresponding work drive motor start and stop and turns
Speed, microcontroller controls the start and stop of the executing agencies such as heater by the break-make of control relay, realizes humidity, temperature and pressure
Control.It is more ripe automated control technology particularly with regard to sensor and controller connection scheme, people in the art
Member can require to carry out conventional design according to actual the flow work, and the present embodiment will not be described here.
The fresh chilli that Qidong County's loess paving town dagger-axe Ma Cunyi groups are plucked is processed in the steps below using said apparatus；
Step A completes
The pimiento of fresh clean is laid on ventilative conveyer belt, the stacking material on conveyer belt is carried out by tooth harrow
Leveling, is laid on ventilative conveyer belt to pimiento and thickness is 4cm；Then the interior that completes is sent into by conveyer belt, is completed
Equipment overheat vapour system sends into the superheated steam that temperature is 165 DEG C, and 165 DEG C of superheated steam is sent to water tank by aeration interface
Interior, by regulating and controlling, superheated steam system sends into superheated steam and aeration interface sends into the amount of superheated steam, reaches control and completes
Temperature is 65 DEG C；The fixation time that the running speed for controlling conveyer belt is is 40 seconds；Pimiento after being completed；Steaming apparatus
The distance of the gas outlet of superheated steam system fresh chilli on conveyer belt is 25cm；When completing, the liquid level in water tank away from
It is 18cm with a distance from fresh chilli on conveyer belt.
Step B is cooled down
Pimiento after conveyer belt completes step A gained takes the room that completes out of, after carrying out natural cooling 10 minutes, carries out strong
Power is cooled down, the pimiento after being cooled down；The strength cooling is that the temperature of pimiento is down to into 25 DEG C in 1 minute.
Step C is toasted
Pimiento after the gained cooling of step B is placed in roasting plant and is dried by the way of more piece baking by conveyer belt
It is roasting, the pimiento after being toasted；The joint number of the more piece baking is 22 sections；When more piece is toasted, the baking of odd number section is using enterprising
Hot blast, the mode of lower air-out are toasted, even number section is toasted to enter under and toasted by the way of hot blast, upper air-out；Temperature is controlled during baking
For 80 DEG C；The total time of the baking is 60 minutes；It is that front 10 section baking vessel is first order roasting plant, remaining baking vessel
Two grades of roasting plants；Every grade of drying chamber arranges a conveyer belt, and the conveying end of tape of upper level drying chamber dries positioned at next stage
The conveyer belt head end top of dry chamber, and partly overlap；When processing pimiento, the pimiento Jing after the process of first order roasting plant falls
Enter on the conveyer belt of next stage drying chamber；
During baking, the indoor relative humidity of control baking is below 40%.
Step D gets damp again
Pimiento after the gained baking of step C is brought in conditioning device and carries out moisture regain process by conveyer belt, obtains water content
For the finished product of 13-14%；The moisture regain processes and include successively water smoke moisture regain and get damp again naturally；When water smoke gets damp again, water smoke is controlled
The time that temperature is 40-50 DEG C, water smoke gets damp again is the 3-5 seconds.
Step E is classified, packs, sells or puts in storage.
Above example is the description of the invention, not limitation of the invention.The technical staff of the industry should
Solution, the present invention is not restricted to the described embodiments.Simply illustrate that the present invention's is concrete described in above-described embodiment and specification
Operation principle.Without departing from the spirit and scope of the present invention, the present invention can also make various embodiments and deduce and become
Change, these are deduced and belong to protection scope of the present invention with conversion.The scope of the present invention by appending claims and its
Equivalent thereof.
Claims (10)
1. a kind of method for quickly preparing chilli, it is characterised in that comprise the steps：
Step one completes
The pimiento of fresh clean is evenly laid out on the container that completes, and thickness is 3-5cm, the interior that completes is sent into, in 60-70
DEG C, carry out the 42-52 seconds that complete；Pimiento after being completed；
Step 2 is cooled down
After pimiento after completing to step one gained carries out natural cooling 10-15 minute, strength cooling is carried out, after being cooled down
Pimiento；The strength cooling is that the temperature of pimiento is down to into 20-40 DEG C within 1-2 minutes；
Step 3 is toasted
Pimiento after step 2 gained cooling is placed in roasting plant and is toasted by the way of more piece baking, dried
Pimiento after roasting；The joint number of the more piece baking is 18-24 sections；When more piece is toasted, using contrary between adjacent baking section
Enter-air-out mode, i.e., enterprising hot blast, lower air-out enter hot blast, the roasting mode of upper air-out with and be alternately arranged；Temperature is controlled during baking
Spend for 78-85 DEG C；The total time of the baking is 40-60 minutes；The roasting plant contains 18-24 sections baking vessel；
Step 4 gets damp again
Moisture regain process is carried out to the pimiento after step 3 gained baking, finished product of the water content in 13-15% is obtained.
2. a kind of method for quickly preparing chilli according to claim 1, it is characterised in that：Methods described is in flowing water
Operate on line；
The streamline includes being successively set on pan feeding collating unit on material-transporting system, steaming apparatus, drying unit, returns
Damp processing equipment；
The pan feeding collating unit includes being arranged horizontally in the tooth harrow roller of conveyer belt feeding end, by tooth harrow to the heap on conveyer belt
Product material is flattened；
The material-transporting system includes ventilative conveyer belt；The conveyer belt adopts steel wire, two sides of the steel wire
It is connected with two groups of chains respectively, two groups of chains are synchronously driven respectively by chain-drive mechanism；
The steaming apparatus include the room that completes being arranged on material-transporting system, and the room of the completing closing is arranged, in two sides
Face is provided with the passage for the vegetables material turnover on material-transporting system, and the conveyer belt of the material-transporting system is extended through and killed
Blue or green room, and the room of completing is divided into into upper and lower two cavitys, wherein upper chamber is connected with superheated steam system, lower cavity with
Water vapor system connects；
The upper chamber outer wall of the room that completes is provided with superheated steam interface tube, and by superheated steam interface tube superheated steam is connected
Pipe, the overheated steam pipe is connected with the blower fan that completes with heater, superheated steam system is formed, to the upper chamber of the room that completes
Inside it is passed through superheated steam；The outer wall of the water tank is provided with water inlet tube interface and drain interface, respectively with water inlet pipe and drainpipe
Connection；
High water tank lower section arranges aeration interface, by aeration interface and superheated steam interface tube by overheated steam pipe with
Superheated steam system is connected in parallel, and water vapor system is thermally formed to the water aeration in water tank by superheated steam, directly in water
Water vapour is produced in case；The overheated steam pipe is provided with superheated steam size adjustment valve；
The drainpipe is connected with water-level regulator；The water-level regulator includes adjustment barrel, adjusting sleeve pipe, fixing pipe and water outlet
Pipe, wherein, the adjustment barrel is concordant with water tank to be arranged, and the fixing pipe is vertically fixed in adjustment barrel, the bottom of fixing pipe and
The drainpipe of water tank connects into U-shaped communicating pipe, and top is docked by screw thread with adjusting sleeve pipe, and the highest of the adjusting sleeve pipe is adjusted
Highly less than the top of adjustment barrel, the outlet pipe is arranged on adjustment barrel bottom, separates with fixing pipe；
The drying unit includes the drying chamber being arranged on material transmission system, and the drying chamber closing is arranged, in two sides
Face is provided with the passage for material-transporting system turnover, and the conveyer belt of the material-transporting system extends through drying chamber, will dry
Room is divided into upper and lower two cavitys, and some groups of drying blower fans with heater are provided with along belt direction outside the drying chamber,
The air inlet and air outlet of the drying blower fan is upper and lower with drying chamber by hot blast admission line and hot blast outlet pipe respectively
Two cavity series connection, into drying chamber hot air circulation drying is carried out；
Along the direction of conveyer belt hot blast intake interface is arranged alternately respectively and hot blast outlet connects on the upper and lower cavity of the drying chamber
Mouthful, and respectively with correspondence position dry blower fan hot blast admission line and hot blast outlet pipe dock, realization along belt direction
The alternately inverted circulation in hot air circulation direction of all drying blower fans of arrangement；
Some humid air outlet interfaces are additionally provided with the drying chamber, the humid air outlet interface passes through humid air pump-line
The air inlet of wet-emitting blower is connected to, the air outlet of the wet-emitting blower is connected to outdoor by humid air discharge duct；
The hot blast admission line or hot blast outlet pipe are provided with benefit air valve；
The conditioning device is docked with the outlet of most end one-level drying unit；And conveyer belt runs through conditioning device；
When quickly preparing chilli with the said equipment, comprise the steps：
Step A completes
The pimiento of fresh clean is laid on ventilative conveyer belt, the stacking material on conveyer belt is carried out by tooth harrow whole
It is flat, it is laid on ventilative conveyer belt to pimiento and thickness is 3-5cm；Then the interior that completes is sent into by conveyer belt, is completed
Equipment overheat vapour system sends into the superheated steam that temperature is for 160-170 DEG C, and aeration interface send 160-170 DEG C of superheated steam
Enter in water tank, by regulating and controlling, superheated steam system sends into superheated steam and aeration interface sends into the amount of superheated steam, reaches
Fixing temperature is controlled for 60-70 DEG C；The fixation time that the running speed for controlling conveyer belt is is the 40-52 seconds；After being completed
Pimiento；
Step B is cooled down
Pimiento after conveyer belt completes step A gained takes the room that completes out of, after carrying out natural cooling 10-15 minute, carries out strong
Power is cooled down, the pimiento after being cooled down；The strength cooling is that the temperature of pimiento is down to into 20-40 within 1-2 minutes
℃；
Step C is toasted
Pimiento after the gained cooling of step C is placed in roasting plant and is toasted by the way of more piece baking by conveyer belt,
Pimiento after being toasted；The joint number of the more piece baking is 18-24 sections；When more piece is toasted, adopt between adjacent baking section
Contrary enters-air-out mode, i.e., enterprising hot blast, lower air-out enter hot blast, the roasting mode of upper air-out with and be alternately arranged；During baking
Temperature is controlled for 78-85 DEG C；The total time of the baking is 40-60 minutes；
Step D gets damp again
Pimiento after step 3 gained baking is brought in conditioning device and carries out moisture regain process by conveyer belt, and obtaining water content is
The finished product of 13-15%；The moisture regain processes and include successively water smoke moisture regain and get damp again naturally.
3. a kind of method for quickly preparing chilli according to claim 2, it is characterised in that：The overheated steaming of steaming apparatus
The distance of the gas outlet of vapour system fresh chilli on conveyer belt is 15-30cm.
4. a kind of method for quickly preparing extra dry red wine pimiento according to claim 3, it is characterised in that：When completing, water tank
The distance of interior liquid level fresh chilli on conveyer belt is 10-20cm.
5. a kind of method for quickly preparing chilli according to claim 1, it is characterised in that：8-13 sections dry before definition
Roasted room is first order roasting plant, remaining baking vessel is second level roasting plant；
Every grade of drying chamber arranges a conveyer belt, and the conveying end of tape of upper level drying chamber is located at the conveying of next stage drying chamber
Band head end top, and partly overlap；When processing pimiento, the pimiento Jing after the process of first order roasting plant falls into next stage and dries
On the conveyer belt of dry chamber.
6. a kind of method for quickly preparing chilli according to claim 1, it is characterised in that：During baking, control is dried
Relative humidity in roasted room is below 40%.
7. a kind of method for quickly preparing chilli according to claim 1, it is characterised in that：When water smoke gets damp again, control
The time that the temperature of water smoke processed is 40-50 DEG C, water smoke gets damp again is the 3-5 seconds.
8. a kind of method for quickly preparing chilli according to claim 2, it is characterised in that：Complete temperature in step A
Spend for 65 DEG C.
9. a kind of method for quickly preparing chilli according to claim 2, it is characterised in that：When completing in step A
Between be 40 seconds.
10. a kind of method for quickly preparing chilli according to claim 2, it is characterised in that：Toast in step C
Temperature is 80 DEG C.
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| CN201611148403.6A CN106616607A (en) | 2016-12-13 | 2016-12-13 | Method for quickly preparing dried chillies |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611148403.6A CN106616607A (en) | 2016-12-13 | 2016-12-13 | Method for quickly preparing dried chillies |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113842034A (en) * | 2021-11-16 | 2021-12-28 | 广东得臣机电有限公司 | Automatic steaming system |
| CN115777903A (en) * | 2022-12-22 | 2023-03-14 | 楚雄宏丰农业科技开发有限公司 | Processing technology of dried red pepper with high peppery degree |
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| CN113842034B (en) * | 2021-11-16 | 2024-02-27 | 广东得臣机电有限公司 | Automatic change steaming system |
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Application publication date: 20170510 |