CN106604801A - Method for manufacturing decorative component - Google Patents
Method for manufacturing decorative component Download PDFInfo
- Publication number
- CN106604801A CN106604801A CN201580045498.6A CN201580045498A CN106604801A CN 106604801 A CN106604801 A CN 106604801A CN 201580045498 A CN201580045498 A CN 201580045498A CN 106604801 A CN106604801 A CN 106604801A
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- China
- Prior art keywords
- decorative pattern
- mentioned
- auxiliary
- decorative
- hydraulic
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/75—Arm-rests
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/22—Removing surface-material, e.g. by engraving, by etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/04—External Ornamental or guard strips; Ornamental inscriptive devices thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R7/00—Stowing or holding appliances inside vehicle primarily intended for personal property smaller than suit-cases, e.g. travelling articles, or maps
- B60R7/04—Stowing or holding appliances inside vehicle primarily intended for personal property smaller than suit-cases, e.g. travelling articles, or maps in driver or passenger space, e.g. using racks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R7/00—Stowing or holding appliances inside vehicle primarily intended for personal property smaller than suit-cases, e.g. travelling articles, or maps
- B60R7/04—Stowing or holding appliances inside vehicle primarily intended for personal property smaller than suit-cases, e.g. travelling articles, or maps in driver or passenger space, e.g. using racks
- B60R7/06—Stowing or holding appliances inside vehicle primarily intended for personal property smaller than suit-cases, e.g. travelling articles, or maps in driver or passenger space, e.g. using racks mounted on or below dashboards
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Transportation (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Decoration By Transfer Pictures (AREA)
- Seats For Vehicles (AREA)
- Vehicle Step Arrangements And Article Storage (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Laser Beam Processing (AREA)
Abstract
Provided is a method for manufacturing a decorative component, by which a secondary pattern that is more conspicuous than a main pattern can be applied relatively simply and easily to a desired location. This method for manufacturing a decorative component 11, 12 includes a water transfer step, a secondary pattern formation step, and a clear coat layer formation step. In the water transfer step, a water transfer layer 15 that includes an ink layer 16 for applying a main pattern 24 is formed on the surface 14 of a component material 21 by a water transfer process. In the secondary pattern formation step, portions of the ink layer 16 in the water transfer layer 15 are removed by laser processing, to a depth sufficient to reach the surface 14 of a component material 21. By this processing, there is formed a secondary pattern 27 having a different pattern from the main pattern 24 and a higher contrast than the main pattern 24. In the clear coat formation step, a clear coat layer 18 is formed over the water transfer layer 15 in which the secondary pattern 27 was formed.
Description
Technical field
The present invention relates to be formed with hydraulic-transfer layer and clear coat on the surface of the component materials for forming three-dimensional shape
The manufacture method of layer and the decorative part used with the state of the configuration that adjoins each other.
Background technology
In the past, in the inner-decoration component etc. of automobile, in order to improve design and quality, what is formed by resin-formed body
The decorative part (for example, control chamber, instrumental panel, handrail etc. between seat) that decoration is applied with the surface of component materials is more practical
Change.And, apply the effective ways of decoration as the part to being formed as three-dimensional shape as automotive interior part, be known
Have such as hydraulic-transfer method.
Herein, so-called hydraulic-transfer method is to make on the transfer film of water-swellable bubbles through the water column, to be formed by hydraulic pressure
The decorative pattern (decorative pattern such as wood texture and geometry texture) of the regulation of the printing layer on the transfer film is transferred to component materials
Surface on technology, can carry out with comparalive ease when printing to three-dimension curved surface this point be favourable.But, by hydraulic pressure
The printing layer that transfer printing is transferred on component materials surface is weaker than coated film, and durability is inadequate.Therefore, it is being made up of printing layer
Clear coat layer is usually formed on the surface of hydraulic-transfer layer and is used as protective layer.
And, in recent years, in order to improve the exterior quality of decorative part, it is also proposed that corresponding with main decorative pattern texture
Ground further auxiliarily forms the technology (for example, referring to patent documentation 1) of other decorative patterns.Incidentally, patent document 1 discloses that
Following maneuver：After main decorative pattern is given using the transfer of hydraulic-transfer layer, clear coat layer is formed, and then according to the main decorative pattern
The made data of photography are laser machined to clear coat layer.By the Laser Processing, define on clear coat layer
The auxiliary decorative pattern synchronous with the main decorative pattern of hydraulic-transfer layer, increased third dimension.
Prior art literature
Patent documentation
1 JP 2011-126179 publication of patent documentation
Invention problem to be solved
During the auxiliary decorative pattern of the pattern for thinking emphatically to give different from main decorative pattern on decorative part, it may be considered that for example adopt
Hydraulic-transfer is carried out with the transfer film of the printing layer being pre-formed including main decorative pattern and auxiliary decorative pattern.But, made in the past
When making decorative part, due to carrying out hydraulic-transfer using the continuous mode of production using roll transfer film, so not carrying out decorative pattern
Positioning, the position of the decorative pattern for being given is with its nature.Therefore, there are decorative pattern position disunity, each decorative pattern between each part
The characteristics of itself being easily deformed.Therefore, even if if adopt above-mentioned maneuver, it is also difficult to correctly on desired position
Auxiliary decorative pattern is given, and, it is also difficult to give the small auxiliary decorative pattern without deformation.And, between main decorative pattern and auxiliary decorative pattern
Sufficient contrast can not be formed, auxiliary decorative pattern is not projected.Accordingly, it is difficult to the advantage brought because giving auxiliary decorative pattern is obtained,
The exterior quality of decorative part can not be improved.
Additionally, when manufacturing former decorative part using hydraulic-transfer method, also having following problem.That is, even with
Hydraulic-transfer method gives multiple decorative parts of identical main decorative pattern, when using in configuration adjacent to each other, main decorative pattern between part
Position mismatches, it is impossible to fully obtain a body-sensing of design and unified sense.Therefore, in the multiple of this kind of configuration relation
Decorative part, it is difficult to give high-quality outward appearance.
Additionally, the method that patent documentation 1 is recorded is favourable in terms of third dimension is increased, and the configuration that adjoins each other is not considered
Between the decorative part for using, therefore these parts, decorative pattern position mismatches, or even emphasizes the unmatched possibility in decorative pattern position.
Therefore, even if adopting the method, a body-sensing of design and unified sense still can not fully be obtained.
The content of the invention
The present invention is that in view of above-mentioned problem is made, its first purpose is to provide one kind and can be easier and correctly exist
The manufacture method of the decorative part of the auxiliary decorative pattern projected than main decorative pattern is given on desired position.
Additionally, the second object of the present invention be to provide a kind of part for using with the state of the configuration that adjoins each other can
Obtain fully and with comparalive ease the manufacture method of a body-sensing of design and the decorative part of unified sense.
In order to solve the above problems, the purport of scheme 1 is to provide a kind of manufacture method of decorative part, and the decorative part exists
The hydraulic-transfer layer including ink layer is formed with the surface of the component materials for forming three-dimensional shape, and in above-mentioned hydraulic-transfer
Clear coat layer is formed with layer, it is characterised in that including following operations：Hydraulic-transfer operation, by hydraulic-transfer method upper
State, the hydraulic-transfer layer is included for giving the above-mentioned ink of main decorative pattern
Layer；Auxiliary decorative pattern formation process, by laser machining the part for removing the above-mentioned ink layer on above-mentioned hydraulic-transfer layer, until
The depth on the surface of above-mentioned component materials is reached, pattern is different from above-mentioned main decorative pattern and contrast is higher than above-mentioned master so as to be formed
The auxiliary decorative pattern of decorative pattern；Clear coat layer formation process, forms on the above-mentioned hydraulic-transfer layer for be formed with above-mentioned auxiliary decorative pattern
Clear coat layer.
Therefore, according to scheme 1, after main decorative pattern is given using hydraulic-transfer operation on the surface of component materials, lead to
Cross auxiliary decorative pattern formation process and form the pattern auxiliary decorative pattern different from main decorative pattern.Herein, decorative pattern is aided in be by Laser Processing
By ink layer a part remove until reach component materials surface depth and formed, so with the master being made up of ink layer
Decorative pattern is compared, and contrast is improved, can be more prominent than main decorative pattern.And, by Laser Processing, can be easier and correctly
On desired position, give shape excellent small auxiliary decorative pattern.
The purport of the manufacture method of the decorative part of scheme 2 is also have following characteristics on the basis of scheme 1：
In above-mentioned auxiliary decorative pattern formation process, on the above-mentioned decorative part used with the state of the configuration that adjoins each other, at least including
Above-mentioned auxiliary decorative pattern is formed on the position of edge-of-part.
Therefore, according to scheme 2, on adjacent decorative part, on the position including respective edge-of-part, for example, by
Form auxiliary decorative pattern with having corresponding relation with mutual alignment, the impression of decorative pattern matching between the adjacent part can be given.Therefore,
The body-sensing and unification that the design between adjacent part can be obtained fully and with comparalive ease is felt.
The purport of scheme 3 is also have following characteristics on the basis of scheme 2, in above-mentioned auxiliary decorative pattern formation process
In, the above-mentioned auxiliary decorative pattern of wire is formed on multiple positions.
Therefore, according to scheme 3, by the auxiliary decorative pattern for first forming multiple wire on adjacent part respectively such that it is able to
Give the impression of decorative pattern matching between the adjacent part.
The purport of scheme 4 is also have following characteristics on the basis of scheme 2, in above-mentioned auxiliary decorative pattern formation process
In, the above-mentioned auxiliary decorative pattern than the above-mentioned main wire that decorative pattern broadband is narrow and occupied area is little is formed on multiple positions.
Therefore, according to scheme 4, due to auxiliary decorative pattern is than main decorative pattern narrow width and occupied area is little, pretend for part it is whole
Body formed in the range of main decorative pattern impression auxiliary decorative pattern not damaging, and substantially simultaneously gives decorative pattern between adjacent part
The impression matched somebody with somebody.
The purport of scheme 5 is also have following characteristics on the basis of any one of scheme 2-4, in above-mentioned auxiliary decorative pattern
In formation process, between the above-mentioned decorative part used with the state of the configuration that adjoins each other, the auxiliary decorative pattern is formed as making
Obtain above-mentioned auxiliary decorative pattern to couple together at above-mentioned edge-of-part.
Therefore, according to scheme 5, by being formed so that auxiliary decorative pattern is linked up between adjacent part, can be further
The impression that decorative pattern is matched on the whole between the adjacent part is given consumingly.
The purport of scheme 6 is, on the basis of any one of scheme 2-5, also with following characteristics, with the configuration that adjoins each other
State using above-mentioned decorative part be the first component with opening and cover the lid second component of above-mentioned opening.
Therefore, according to scheme 6, when the opening of first component is covered with second component, the energy between two adjacent parts
The impression of decorative pattern matching is enough given, a body-sensing of design and unified sense can be obtained fully and with comparalive ease.
The purport of scheme 7 is, on the basis of any one of scheme 1-6, also with following characteristics, above-mentioned main decorative pattern is wood
The decorative pattern of stricture of vagina style.
The purport of scheme 8 is, on the basis of any one of scheme 1-7, also with following characteristics, above-mentioned decorative part is
Automobile decorative part.
Invention effect
As detailed above, according to scheme 1-8, using the teaching of the invention it is possible to provide a kind of manufacture method of decorative part, the method can compare appearance
The auxiliary decorative pattern for than main decorative pattern projecting is given on desired position easily and correctly.Additionally, according to scheme 2-8, Neng Gouti
For a kind of manufacture method of decorative part, the method fully and can compare for the part that used with the state of the configuration that adjoins each other
A body-sensing of design and unified sense are obtained relatively easily.
Description of the drawings
Fig. 1 is laser decorated device used when the automobile of the embodiment that the present invention embodies is manufactured with decorative part
Schematic diagram；
Fig. 2 is the axonometric chart of the automobile decorative part for representing present embodiment；
Fig. 3 is that the local of the component materials before the hydraulic-transfer operation in the manufacture method for represent automobile decorative part shows
Meaning sectional view；
Fig. 4 is the diagrammatic cross-section fragmentary of the component materials after representing the hydraulic-transfer operation in the manufacture method；
Fig. 5 is the diagrammatic cross-section fragmentary of component materials when representing the auxiliary decorative pattern formation process in the manufacture method；
Fig. 6 is the diagrammatic cross-section fragmentary of the component materials after representing the auxiliary decorative pattern formation process in the manufacture method；
Fig. 7 is the partially schematic section view of the component materials after representing the clear coat layer formation process in the manufacture method
Figure；
Fig. 8 is without auxiliary decorative pattern formation process and the major part amplification plan view of automobile decorative part that manufactures；
The major part of the automobile decorative part of present embodiment that Fig. 9 is Jing auxiliary decorative pattern formation process and manufactures is put
Big top view；
Figure 10 is the photo in kind of the automobile decorative part for representing present embodiment；
The main portion of the automobile decorative part of other embodiment that Figure 11 is Jing auxiliary decorative pattern formation process and manufactures
Divide amplification plan view；
The main portion of the automobile decorative part of other embodiment that Figure 12 is Jing auxiliary decorative pattern formation process and manufactures
Divide amplification plan view；
The material object of the automobile decorative part of other embodiment that Figure 13 is Jing auxiliary decorative pattern formation process and manufactures shines
Piece.
Specific embodiment
The one of the manufacture method for being embodied as automobile decorative part of the invention is described in detail below according to Fig. 1-Figure 10
Individual embodiment.
It (is, for example, structure in present embodiment that Fig. 2 schematically shows the first inner-decoration component 11 with rectangular aperture 13
Into the main element of case between seat), the second inner-decoration component of rectangle lid 12 for covering the opening 13 (be, for example, structure in present embodiment
Into the cover of case between seat).These inner-decoration components 11,12 are the automobile that decoration is applied with the surface 22 of component materials 21
With decorative part, and used with the state of the configuration that adjoins each other, wherein component materials 21 are by the resin forming for forming three-dimensional shape
Body is constituted.In order to illustrate conveniently in Fig. 2, eliminate and band part.In addition, the first inner-decoration component 11 is substantially U-shaped part,
14 side of surface forms convex curved surface.
As shown in Fig. 7, Fig. 9, Figure 10, automobile decorative part (first inner-decoration component 11, second of present embodiment is constituted
Inner-decoration component component materials 21 12) are thermoplastic resin molded using such as ABS resin etc..On the surface of these component materials 21
Known hydraulic-transfer layer 15 before being formed with 14.Additionally, being formed with hydraulic-transfer layer 15 for protecting hydraulic-transfer
The clear coat layer 18 of layer 15.15 main body of hydraulic-transfer layer of present embodiment is the ink layer 16 for giving main decorative pattern 24.
The ink layer 16 of present embodiment for example contains nitrocellulose and pigment and constitutes, and which passes through the method shape such as photogravure
Into.Additionally, the ink layer 16 has in umbrinaceous heavy colour belt-like zone 25 and in dark brown light color belt-like zone 26, by handing over
For configuration, the two forms the main decorative pattern 24 of wood grain style.In addition, heavy colour belt-like zone 25 and light color belt-like zone 26 are because imitate
Natural object, is described with the curve of bending of releiving, and width slight variation described.
As shown in Fig. 7, Fig. 9, Figure 10, the hydraulic-transfer layer 15 in the inner-decoration component 11,12 of present embodiment also has in addition
There are the auxiliary decorative patterns 27 different from 24 pattern of main decorative pattern.These auxiliary decorative patterns 27 are by laser machining removing hydraulic-transfer layer 15
Ink layer 16 a part and the concavity position that formed.Auxiliary decorative pattern 27 has the depth for reaching 21 surface 14 of component materials.
Therefore, the surface 14 of the component materials 21 immediately below auxiliary decorative pattern 27 is exposed via clear coat layer 18, the exposed division
The color divided is presented the inherent color (Lycoperdon polymorphum Vitt, brown, ivory white etc.) of component materials 21.That is, reveal on the surface 14 of component materials 21
Go out the tone shallow compared with tone around (bright) of part, compared with main decorative pattern 24, contrast is improved auxiliary decorative pattern 27.
As shown in figure 9, the auxiliary decorative pattern 27 of the inner-decoration component 11,12 of present embodiment is linear and width is identical, its
Narrow width than constituting the heavy colour belt-like zone 25 and light color belt-like zone 26 of main decorative pattern 24.Particularly in present embodiment,
An auxiliary decorative pattern group is constituted by the auxiliary decorative pattern 27 of configured in parallel 2-6 bar or so, such auxiliary decorative pattern group distinguishes shape
Into on multiple positions of inner-decoration component 11,12.The shared area on the surface 14 of component materials 21 of auxiliary decorative pattern 27 is much
Less than 24 occupied area of main decorative pattern, specifically it is set as 1%-20% or so.
As shown in figure 9, two kinds of inner-decoration components 11,12 make edge-of-part 23, and (i.e. the opening 13 of inner-decoration component 11 is opened each other
The outer rim of peristoma and inner-decoration component 12) extend together and used with the state of the configuration that adjoins each other.The auxiliary decorative pattern of present embodiment
27 are extended from the position for leaving edge-of-part 23 to edge-of-part 23, and its front end is reached at edge-of-part 23.I.e., originally
The auxiliary decorative pattern 27 of embodiment is at least formed at the position including edge-of-part 23.And, the auxiliary flower of 11 side of inner-decoration component
The auxiliary decorative pattern 27 of 12 side of stricture of vagina 27 and inner-decoration component is pre-formed at two inner-decoration component 11,12 of adjacent configuration on part side
Being connected with each other at edge 23 becomes straight line shape.
Laser decorated device 30 Fig. 1 used when banding to its surface 14 when showing manufacture inner-decoration component 11,12.This swashs
Light decorated device 30 is describing auxiliary decorative pattern for the 15 irradiating laser L1 of watermark transfer printing layer being formed on component materials 21
27 device.
The laser decorated device 30 has laser irradiation device 31, workpiece displacement robot 32 and control device 33.Laser
Irradiation unit 31 has the laser beam-generating section 41 of generation laser L1 (the YAG laser of present embodiment medium wavelength 1064nm), makes to swash
The card for laser control unit 43 in the laser deflection portion 42 and control laser beam-generating section 41 and laser deflection portion 42 of light L1 deflections.Laser deflection
Portion 42 is the optical system for being combined with lens 44 and reflecting mirror 45, by the position for changing these lens 44 and reflecting mirror 45,
To adjust the irradiation position and focal length of laser L1.Card for laser control unit 43 carries out the irradiation time modulation of laser L1, exposure rate and adjusts
The controls such as system, irradiated area modulation.
Additionally, workpiece displacement robot 32 has robots arm 46 and the workpiece support section located at 46 front end of robots arm
47.The component materials 21 of hydraulic-transfer layer 15 are formed with 47 stayed surface of workpiece support section.And, workpiece displacement robot 32
By driven machine robot arm 46 change component materials 21 position and angle changing irradiation positions of the laser L1 to component materials 21
Put.
Control device 33 is made up of the known computer including CPU50, memorizer 51 and input/output port 52 etc..
CPU50 is electrically connected with laser irradiation device 31 and workpiece displacement robot 32, they is controlled using various drive signals.
It is stored with memorizer 51 for carrying out the laser radiation data of laser irradiation.Laser radiation data is by CAD
The data that data conversion is obtained.CAD data is the surface profile data by converting member material 21 and represents auxiliary decorative pattern
The data of the acquisitions such as 27 graph data.Used as the laser radiation data being stored in memorizer 51, which represents laser L1
The data of irradiation position, focal length, irradiating angle, irradiated area, irradiation time, exposure rate, exposure period, irradiation pitch etc..
And, when banding inner-decoration component 11,12, CPU50 reads laser radiation data from memorizer 51, and is driven based on the radiation data
Dynamic control laser irradiation device 31.
Then, the method for illustrating to band the surface 14 of these inner-decoration components 11,12.
First, prepare to be shaped to the component materials 21 (with reference to Fig. 3) of regulation shape, using hydraulic-transfer method known in the past
Hydraulic-transfer layer 15 is pasted on its surface 14, so as to give main decorative pattern 24 (with reference to Fig. 4, hydraulic-transfer operation).It is concrete and
Speech, in water-soluble base material prints printing layer 16 and forms transfer film, after applying activating agent, is floated on the transfer film
On the water surface of hydraulic-transfer groove, first make water-soluble base material water suction and dissolve or swelling.In this condition, from transfer film
14 side of surface of top biasing member material 21, is pasted printing layer 16 on the surface 14 by hydraulic pressure.As a result, such as Fig. 4
Shown, the hydraulic-transfer layer 15 with heavy colour belt-like zone 25 and light color belt-like zone 26 is transferred, the main decorative pattern of wood grain style
24 are endowed.Afterwards, component materials 21 are taken out from water, is cleaned and be dried.
In ensuing auxiliary decorative pattern formation process, the component materials 21 transferred with hydraulic-transfer layer 15 are arranged into work
In the workpiece support section 47 (with reference to Fig. 1) of part displacement robot 32.Then, by driving laser irradiation device 31, to part material
15 irradiating laser L1 of hydraulic-transfer layer on the surface 14 of material 21 (with reference to Fig. 5).Irradiated by the laser, remove hydraulic-transfer layer
A part for 15 ink layer 16 is until reach the depth on the surface 14 of component materials 21, formation aids in decorative pattern 27 (with reference to Fig. 6).
Specifically, CPU50 is read for carrying out the laser radiation data of laser irradiation from memorizer 51.Then, CPU50 is based on laser
Radiation data generates drive signal, and the drive signal for being generated is exported to laser irradiation device 31.Laser irradiation device 31
According to the drive signal exported from CPU50, to 15 irradiating laser L1 of hydraulic-transfer layer.In addition, the laser control of laser irradiation device 31
Portion processed 43 makes 41 irradiating laser L1 of laser beam-generating section, and accordingly controls laser deflection portion with the pattern of the view data of regulation
42.By the control, irradiation position and the focal position of laser L1 are determined.
In ensuing clear coat layer formation process, formed being formed with the hydraulic-transfer layer 15 of auxiliary decorative pattern 27
Clear coat layer 18 (with reference to Fig. 7).In present embodiment, specifically, sprayed using spraying coating machine (not shown) transparent
Coating, is allowed to be dried hardening, so as to form the clear coat layer 18 of 10 μm -100 μm or so of thickness.This is completed by result above
The inner-decoration component 11,12 of embodiment.
Therefore, according to present embodiment, it is obtained in that following effect.
(1) as described above, according to the manufacture method of present embodiment, by hydraulic-transfer operation component materials 21 table
After face 14 gives main decorative pattern 24, the pattern auxiliary decorative pattern 27 different from main decorative pattern 24 is formed by aiding in decorative pattern formation process.This
Place, aids in decorative pattern 27 by laser machining the part for removing ink layer 16 until reaching the depth on the surface 14 of component materials 21
And formed.Therefore, compared with the main decorative pattern 24 of the wood grain style formed by ink layer 16, contrast is improved, can be than main decorative pattern
24 project.Additionally, by Laser Processing, can be easier and correctly on desired position give shape excellent micro-
Little auxiliary decorative pattern 27.Therefore, compared with existing product, it is possible to increase the exterior quality of these inner-decoration components 11,12.And, this
The main decorative pattern 24 of embodiment is given by hydraulic-transfer method, auxiliary decorative pattern irradiate to be formed by laser, according to be combined with this two
The present embodiment of the mode of kind, simply can realize only relying upon the design of the novelty that hydraulic-transfer method can not be expressed
Property.
(2) in present embodiment, in the first inner-decoration component 11 and the second interior trim that are used with the state of the configuration that adjoins each other
On part 12, auxiliary decorative pattern 27 is formed respectively at the position of the edge-of-part 23 including both at least.Additionally, the first inner-decoration component
The auxiliary decorative pattern 27 of 12 side of auxiliary decorative pattern 27 and the second inner-decoration component of 11 sides is pre-formed into so that their front end connects each other
Pick up and, and there is corresponding relation mutual alignment.Therefore, even if main decorative pattern 24 does not have between adjacent inner-decoration component 11,12
Matching, can also give the impression (with reference to Fig. 8, Fig. 9) of decorative pattern matching on the whole.Therefore, these inner-decoration components 11,12 it
Between can obtain fully and with comparalive ease a body-sensing of design and unified sense, can reliably improve exterior quality.
(3) in present embodiment, due to being formed with less than 24 width of main decorative pattern in many places and the little wire of occupied area is auxiliary
Decorative pattern 27 is helped, is pretended as part entirety, auxiliary decorative pattern 27 can be formed in the range of the impression for not damaging main decorative pattern 24, while
The impression of the decorative pattern matching between adjacent inner-decoration component 11,12 can be given.
In addition, embodiments of the present invention can also do following change.
Auxiliary decorative pattern 27 on the inner-decoration component 11,12 of above-mentioned embodiment be it is linear, but can also be except this
Outside shape (non-linear shape).For example, inner-decoration component 11A, 12A of the other embodiment shown in Figure 11, in respective portion
Semicircular auxiliary decorative pattern 27A is defined in multiple positions on part edge 23.Additionally, the auxiliary decorative pattern 27A of inner-decoration component 11A sides
With the auxiliary decorative pattern 27A of inner-decoration component 12A sides in mutual corresponding position relationship, couple together to be formed at edge-of-part 23
It is circular.Therefore, the impression of decorative pattern matching between inner-decoration component 11A, 12A even the embodiment, can be also given, can be abundant
And a body-sensing of design and unified sense are obtained with comparalive ease.
Although the auxiliary decorative pattern 27 on the inner-decoration component of above-mentioned embodiment 11,12 is linked up at edge-of-part 23,
But be not restricted to that this.For example, inner-decoration component 11B, 12B of the other embodiment shown in Figure 12, slightly off respective portion
Isosceles triangle auxiliary decorative pattern 27B is defined on multiple positions at part edge 23.The auxiliary flower of adjacent inner-decoration component 11B, 12B
Although stricture of vagina 27B in mutual corresponding position relationship, is not attached to together at edge-of-part 23 each other.Even this
Kind of embodiment, it is also possible to give the impression that decorative pattern is matched to a certain extent between inner-decoration component 11B, 12B, can fully and
A body-sensing of design and unified sense are obtained with comparalive ease.
In above-mentioned embodiment, although on the two kinds of inner-decoration components 11,12 used with the state of the configuration that adjoins each other
Auxiliary decorative pattern 27 is defined, but as shown in fig. 13 that shown in other embodiment, it is also possible in the inner-decoration component being used alone
Auxiliary decorative pattern 27C is formed on 12C.Auxiliary decorative pattern 27C on inner-decoration component 12C is positioned away from the position of edge-of-part 23
Banding climing rattan stricture of vagina, along 23 configured in parallel of edge-of-part.
In the manufacture method of above-mentioned embodiment, although employ component materials 21 made by ABS resin, but also may be used
To adopt the component materials 21 by made by such as acrylic resin, acrylic resin, Corvic etc..Additionally, part material
Material 21 is not limited to resinous, for example, can also be metal.
Although the main decorative pattern 24 of wood grain style is defined in above-mentioned embodiment, but be not restricted to that this, such as also may be used
To form the main decorative patterns such as geometry texture.
In above-mentioned embodiment, although the manufacture method of the decorative part of the present invention has been embodied in as automobile and has been used
The manufacture method of the component parts of case between a kind of seat of inner-decoration component, but interior trim portion in addition can also be embodied in
The system of the component parts such as part, such as Door Armrest, instrumental panel, central display unit group, cup, glove box, upper containing box, auxiliary handle
Make method.Certainly, in addition to inner-decoration component for automobile, the present invention can also be specially automobile exterior part, and (radiator is protected
Grid, vehicle emblem, fender etc.), furniture, the manufacture method of the decorative part of the cosmetic panel of household electrical appliances etc. etc..
Reference
11st, as decorative part first component (the first inner-decoration component)；12nd, as decorative part second component (
Two inner-decoration components)；13rd, it is open；14th, surface；15th, hydraulic-transfer layer；16th, ink layer；18th, clear coat layer；21st, part material
Material；23rd, edge-of-part；24th, main decorative pattern；27th, 27A, 27B, 27C ... auxiliary decorative pattern.
Claims (8)
1. a kind of manufacture method of decorative part, the decorative part are formed with the surface of component materials for forming three-dimensional shape
Including the hydraulic-transfer layer of ink layer, and clear coat layer is formed with above-mentioned hydraulic-transfer layer, it is characterised in that include
Following operations：
Hydraulic-transfer operation, forms above-mentioned hydraulic-transfer layer, the water on the surface of above-mentioned component materials by hydraulic-transfer method
Transfer printing layer is pressed to include for giving the above-mentioned ink layer of main decorative pattern；
Auxiliary decorative pattern formation process, by laser machining the part for removing the above-mentioned ink layer on above-mentioned hydraulic-transfer layer, directly
To the depth on the surface for reaching above-mentioned component materials, so as to be formed, pattern is different from above-mentioned main decorative pattern and contrast is higher than above-mentioned
The auxiliary decorative pattern of main decorative pattern；
Clear coat layer formation process, forms clear coat layer on the above-mentioned hydraulic-transfer layer for be formed with above-mentioned auxiliary decorative pattern.
2. the manufacture method of decorative part as claimed in claim 1, it is characterised in that in above-mentioned auxiliary decorative pattern formation process
In, on the above-mentioned decorative part used with the state of the configuration that adjoins each other, formed on less than the position for including edge-of-part
Above-mentioned auxiliary decorative pattern.
3. the manufacture method of decorative part as claimed in claim 2, it is characterised in that in above-mentioned auxiliary decorative pattern formation process
In, the above-mentioned auxiliary decorative pattern of wire is formed on multiple positions.
4. the manufacture method of decorative part as claimed in claim 2, it is characterised in that in above-mentioned auxiliary decorative pattern formation process
In, formed on multiple positions than the above-mentioned auxiliary decorative pattern of the above-mentioned main wire that decorative pattern broadband is narrow and occupied area is little.
5. the manufacture method of the decorative part as any one of claim 2 to 4, it is characterised in that spend in above-mentioned auxiliary
In stricture of vagina formation process, between the above-mentioned decorative part used with the state of the configuration that adjoins each other, the auxiliary decorative pattern is formed as
So that above-mentioned auxiliary decorative pattern is coupled together at above-mentioned edge-of-part.
6. the manufacture method of the decorative part as any one of claim 2 to 5, it is characterised in that matched somebody with somebody with adjoining each other
The state put using above-mentioned decorative part be the first component with opening and cover the lid second component of above-mentioned opening.
7. the manufacture method of the decorative part as any one of claim 1 to 6, it is characterised in that above-mentioned main decorative pattern is
The decorative pattern of wood grain style.
8. the manufacture method of the decorative part as any one of claim 1 to 7, it is characterised in that above-mentioned decorative part
It is automobile decorative part.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014208706A JP2016078030A (en) | 2014-10-10 | 2014-10-10 | Production method of decorative component |
| JP2014-208706 | 2014-10-10 | ||
| PCT/JP2015/077061 WO2016056400A1 (en) | 2014-10-10 | 2015-09-25 | Method for manufacturing decorative component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106604801A true CN106604801A (en) | 2017-04-26 |
Family
ID=55653018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201580045498.6A Pending CN106604801A (en) | 2014-10-10 | 2015-09-25 | Method for manufacturing decorative component |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP2016078030A (en) |
| CN (1) | CN106604801A (en) |
| WO (1) | WO2016056400A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719394A (en) * | 2017-10-31 | 2019-05-07 | 蓝思科技（长沙）有限公司 | A kind of processing method of LOGO |
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| JP2002127599A (en) * | 2000-10-25 | 2002-05-08 | Toray Ind Inc | Laser-marked resin molding |
| CN101014468A (en) * | 2004-09-03 | 2007-08-08 | 皇家飞利浦电子股份有限公司 | Method and apparatus for application of a pattern, element and device provided with such a pattern |
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| CN109719394A (en) * | 2017-10-31 | 2019-05-07 | 蓝思科技（长沙）有限公司 | A kind of processing method of LOGO |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2016078030A (en) | 2016-05-16 |
| WO2016056400A1 (en) | 2016-04-14 |
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