CN106595540A - Bearing ball surface flatness detection apparatus based on sound waves - Google Patents

Bearing ball surface flatness detection apparatus based on sound waves Download PDF

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Publication number
CN106595540A
CN106595540A CN201611163234.3A CN201611163234A CN106595540A CN 106595540 A CN106595540 A CN 106595540A CN 201611163234 A CN201611163234 A CN 201611163234A CN 106595540 A CN106595540 A CN 106595540A
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CN
China
Prior art keywords
sound
bearing ball
bending
control box
bend
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Application number
CN201611163234.3A
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Chinese (zh)
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CN106595540B (en
Inventor
张坤
张晶磊
陈显富
孙有端
方亮
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Guizhou Hongzhou Bearing Co Ltd
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Guizhou Hongzhou Bearing Co Ltd
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Priority to CN201611163234.3A priority Critical patent/CN106595540B/en
Publication of CN106595540A publication Critical patent/CN106595540A/en
Application granted granted Critical
Publication of CN106595540B publication Critical patent/CN106595540B/en
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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • G01B17/08Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring roughness or irregularity of surfaces

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

The invention provides a bearing ball surface flatness detection apparatus based on sound waves. The apparatus comprises a bending raceway, sound sensors and a control box, the bending raceway comprises an inlet portion, a bending portion, and an outlet portion, the total length of the bending portion is greater than 30 times of the diameter of a to-be-detected bearing ball, the bottom of the bending portion is the equipped with a plurality of sound sensors, signals of the plurality of sound sensors are connected to the control box, and the control box performs smoothness judgment and outputs a determination result to a bearing detection control system according to the sound signals received by the sound sensors. According to the apparatus, high-precision and even ultrahigh-precision detection of the bearing ball can be conducted based on analysis of the sound waves through the setting of the sound sensors and the bending raceway.

Description

A kind of bearing ball surfacing detection means based on sound wave
Technical field
The present invention relates to a kind of bearing ball surfacing detection means based on sound wave.
Background technology
It is mostly to adopt vision-based detection for the detection of bearing ball surfacing in prior art, then vision-based detection Seriously limited by precision in automation.
The content of the invention
To solve above-mentioned technical problem, the invention provides a kind of bearing ball surfacing detection dress based on sound wave Put, the bearing ball surfacing detection means of sound wave should be based on by sound transducer, the setting of bending raceway, sound can be based on The analysis of ripple carries out the high accuracy even detection of superhigh precision to bearing ball.
The present invention is achieved by the following technical programs.
A kind of bearing ball surfacing detection means based on sound wave that the present invention is provided, including bending raceway, sound Sensor, control box;The bending raceway is divided into oral area, bend, export department, and wherein bend total length is more than to be detected The thirtyfold of bearing ball diameter;The bend bottom is equipped with multiple sound transducers, multiple sound transducer signal difference It is connected to control box;The control box receives voice signal and carries out stationarity judgement and to Bearing testing according to sound transducer Control system exports judged result.
The bend is that multiple bends for bending back and forth, straight portion interlock track, and the sound transducer is arranged on every The bottom position in the straight portion of one bend.
There is arc-shaped groove in the section-top of the bend, its circular arc is the semi arch of positive round.
The plurality of sound transducer accesses to control box from the inlet portion that bending is rolled into export department's distribution sequence.
The beneficial effects of the present invention is:By sound transducer, the setting of bending raceway, the analysis that can be based on sound wave is right Bearing ball carries out the high accuracy even detection of superhigh precision.
Description of the drawings
Fig. 1 is the structural representation of the present invention;
In figure:11- inlet portions, 12- bends, 13- export departments, 21- sound transducers, 22- control box.
Specific embodiment
Be described further below technical scheme, but claimed scope be not limited to it is described.
A kind of bearing ball surfacing detection means based on sound wave as shown in Figure 1, including bending raceway, sound biography Sensor 21, control box 22;The bending raceway is divided into oral area 11, bend 12, export department 13, and the wherein total length of bend 12 is big In the thirtyfold of bearing ball diameter to be detected;The bottom of the bend 12 is equipped with multiple sound transducers 21, multiple sound The signal of sensor 21 is respectively connecting to control box 22;The control box 22 receives voice signal and carries out according to sound transducer 21 Stationarity judges and exports judged result to Bearing testing control system.
The bend 12 is that multiple bends for bending back and forth, straight portion interlock track, and the sound transducer 21 is installed In the bottom position in the straight portion of each bend 12.
There is arc-shaped groove in the section-top of the bend 12, its circular arc is the semi arch of positive round.
The plurality of sound transducer 21 accesses to control from the inlet portion 11 that bending is rolled into the distribution sequence of export department 13 Box 22.
Thus, when bearing ball enters bend 12 by inlet portion 11, it is assumed that the sound that multiple sound transducers 21 are received Ripple quotation marks are sequentially followed successively by a1、a2、a3、a4、a5、a6, then a1、a2、a3、a4、a5、a6Between according to distance and sequential is fixed, if rolling Pearl does not have flaw, then a1、a2、a3、a4、a5、a6Should be completely the same, if ball has flaw, can be uneven in rolling process Surely, a1、a2、a3、a4、a5、a6The voice signal collected is analog signal, can greatly be amplified, therefore can be by contrasting a1、 a2、a3、a4、a5、a6And note abnormalities, and Doppler effect principle can be based on, flaw ball position is analyzed, when adding system Sequence then accurately can find on flaw ball.

Claims (4)

1. a kind of bearing ball surfacing detection means based on sound wave, including bending raceway, sound transducer (21), control Box (22), it is characterised in that:The bending raceway is divided into oral area (11), bend (12), wherein export department (13), bend (12) thirtyfold of the total length more than bearing ball diameter to be detected;Bend (12) bottom is equipped with multiple sound sensors Device (21), multiple sound transducer (21) signals are respectively connecting to control box (22);The control box (22) is according to sound sensor Device (21) receives voice signal and carries out stationarity judgement and export judged result to Bearing testing control system.
2. the bearing ball surfacing detection means of sound wave is based on as claimed in claim 1, it is characterised in that:The bending Portion (12) is that multiple bends for bending back and forth, straight portion interlock track, and the sound transducer (21) is installed in each bend (12) bottom position in straight portion.
3. the bearing ball surfacing detection means of sound wave is based on as claimed in claim 1, it is characterised in that:Described curved The section-top of pars convoluta (12) has arc-shaped groove, and its circular arc is the semi arch of positive round.
4. the bearing ball surfacing detection means of sound wave is based on as claimed in claim 1, it is characterised in that:It is the plurality of The inlet portion (11) that sound transducer (21) is rolled into from bending accesses to control box (22) to export department (13) distribution sequence.
CN201611163234.3A 2016-12-15 2016-12-15 A kind of bearing ball surfacing detection device based on sound wave Active CN106595540B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611163234.3A CN106595540B (en) 2016-12-15 2016-12-15 A kind of bearing ball surfacing detection device based on sound wave

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611163234.3A CN106595540B (en) 2016-12-15 2016-12-15 A kind of bearing ball surfacing detection device based on sound wave

Publications (2)

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CN106595540A true CN106595540A (en) 2017-04-26
CN106595540B CN106595540B (en) 2019-04-23

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110153028A (en) * 2019-06-21 2019-08-23 福建农林大学 A kind of high-precision steel ball screening installation and method
CN111570305A (en) * 2020-06-01 2020-08-25 萧县华恒静电科技有限公司 Steel ball detection device for bearing
CN112179299A (en) * 2020-10-10 2021-01-05 孙树光 Acoustic emission-based device and method for detecting smoothness of contact net

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1064353A (en) * 1991-02-12 1992-09-09 乔恩·帕里·卢塞尔 The checking system of bearing ball defective
US5257544A (en) * 1992-01-22 1993-11-02 The Board Of Trustees Of The Leland Stanford Junior University Resonant frequency method for bearing ball inspection
EP0800072A2 (en) * 1996-04-04 1997-10-08 Agency of Industrial Science and Technology of Ministry of International Trade and Industry Method and apparatus for location of anomalous signal in a radial bearing
CN1529152A (en) * 2003-10-16 2004-09-15 李季秀 Method for detecting fault of steel-ball surface
CN1756944A (en) * 2003-01-31 2006-04-05 法格库格尔菲舍尔无限责任公司 Method for detecting structure-borne noise events in a roller bearing
CN104335024A (en) * 2012-04-24 2015-02-04 Skf公司 Bearing monitoring method and system
CN104483392A (en) * 2013-06-03 2015-04-01 霍尼韦尔国际公司 Ball bearing assembly notification mechanism
CN105606707A (en) * 2016-01-27 2016-05-25 南京农业大学 Detection method for hybrid rice glume-split seeds based on acoustic characteristics
CN205449820U (en) * 2016-04-01 2016-08-10 无锡商业职业技术学院 Machine vision device of detectable ball bearing defect
WO2016192770A1 (en) * 2015-06-01 2016-12-08 Siemens Aktiengesellschaft Ultrasonic inspection apparatus for a spherical body

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1064353A (en) * 1991-02-12 1992-09-09 乔恩·帕里·卢塞尔 The checking system of bearing ball defective
US5257544A (en) * 1992-01-22 1993-11-02 The Board Of Trustees Of The Leland Stanford Junior University Resonant frequency method for bearing ball inspection
EP0800072A2 (en) * 1996-04-04 1997-10-08 Agency of Industrial Science and Technology of Ministry of International Trade and Industry Method and apparatus for location of anomalous signal in a radial bearing
CN1756944A (en) * 2003-01-31 2006-04-05 法格库格尔菲舍尔无限责任公司 Method for detecting structure-borne noise events in a roller bearing
CN1529152A (en) * 2003-10-16 2004-09-15 李季秀 Method for detecting fault of steel-ball surface
CN104335024A (en) * 2012-04-24 2015-02-04 Skf公司 Bearing monitoring method and system
CN104483392A (en) * 2013-06-03 2015-04-01 霍尼韦尔国际公司 Ball bearing assembly notification mechanism
WO2016192770A1 (en) * 2015-06-01 2016-12-08 Siemens Aktiengesellschaft Ultrasonic inspection apparatus for a spherical body
CN105606707A (en) * 2016-01-27 2016-05-25 南京农业大学 Detection method for hybrid rice glume-split seeds based on acoustic characteristics
CN205449820U (en) * 2016-04-01 2016-08-10 无锡商业职业技术学院 Machine vision device of detectable ball bearing defect

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110153028A (en) * 2019-06-21 2019-08-23 福建农林大学 A kind of high-precision steel ball screening installation and method
CN110153028B (en) * 2019-06-21 2024-03-01 福建农林大学 High-precision steel ball screening equipment and method
CN111570305A (en) * 2020-06-01 2020-08-25 萧县华恒静电科技有限公司 Steel ball detection device for bearing
CN112179299A (en) * 2020-10-10 2021-01-05 孙树光 Acoustic emission-based device and method for detecting smoothness of contact net

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