CN106594003B - A kind of clear arranging device of hydraulic cylinder and its clear discharge method - Google Patents

A kind of clear arranging device of hydraulic cylinder and its clear discharge method Download PDF

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Publication number
CN106594003B
CN106594003B CN201611102585.3A CN201611102585A CN106594003B CN 106594003 B CN106594003 B CN 106594003B CN 201611102585 A CN201611102585 A CN 201611102585A CN 106594003 B CN106594003 B CN 106594003B
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valve
oil
fuel tank
fluid port
old
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CN106594003A (en
Inventor
裴晓强
尹军
郭岩
李晓强
孙皓
任凯
曹贝克
马维靖
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Shanxi Taigang Stainless Steel Co Ltd
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Shanxi Taigang Stainless Steel Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/005Filling or draining of fluid systems

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fluid-Pressure Circuits (AREA)
  • Loading And Unloading Of Fuel Tanks Or Ships (AREA)

Abstract

The present invention relates to a kind of clear arranging device of hydraulic cylinder and its clear discharge methods.Clear arranging device includes two throttle valves and three position four-way directional control valve, the A hydraulic fluid port B hydraulic fluid port connection of throttle valve and reversal valve.P hydraulic fluid port is sequentially connected the first on-off valve, the first hydraulic pump, the 6th on-off valve and fuel tank, and T hydraulic fluid port is sequentially connected the second on-off valve, third on-off valve and collects old fuel tank.Pilot-operated type unloading valve is connected between T hydraulic fluid port and water pump.7th on-off valve connects between the second on-off valve and fuel tank.The second hydraulic pump is connected between fuel tank and the old fuel tank of collection.Clear discharge method first connects two chambers of two throttle valves and oil cylinder.Old oil in rod chamber is flow back to fuel tank and is discharged, the old oil of discharge is received into old oily collecting box.Start the first oil pump to export the oil in fuel tank;The spool of mobile reversal valve, A hydraulic fluid port are connect with T hydraulic fluid port, and B hydraulic fluid port is connect with P hydraulic fluid port, and the old oil of rodless cavity is discharged to old oily collecting box.The device of the invention and its method can remove old oil in oil cylinder quickly, comprehensively.

Description

A kind of clear arranging device of hydraulic cylinder and its clear discharge method
Technical field
The present invention relates to a kind of clear arranging device of hydraulic cylinder and its clear discharge methods.
Background technique
Hydraulic system executes link quilt as the intermediate control between automatic control system and executive component in industrial circle It being widely applied, the normal operation of hydraulic system and the quality guarantee of oil product are inseparable, once there are product in the hydraulic oil in system How quickly, thoroughly qualitative change is bad and requirement is not achieved faces and discharge into the old oil in system is clear and replaces asking for fresh oil Topic.The existing clear discharge method of hydraulic cylinder is that cleaning excludes the old oil in fuel tank while dismantling each executive component progress edible vegetable oil, one Aspect heavy workload, time-consuming, on the other hand cannot comprehensively, thoroughly clean up old oil.Sometimes simple using interim assembling Hydraulic device is as clear arranging device, poor effect.
Summary of the invention
In order to overcome the above-mentioned deficiency of the clear discharge method of existing hydraulic cylinder, the present invention provides a kind of for quickly, comprehensively Remove the clear arranging device of hydraulic cylinder of old oil in hydraulic cylinder.
Another object of the present invention is that the device is quick, comprehensively removes old oil in hydraulic cylinder to be restored with adding fresh oil The clear discharge method of the hydraulic cylinder of oil product.
The purpose for removing in-oil cylinder old oil is the oil liquid eliminating rotten or index out of oil cylinder and declining, thus in oil cylinder Main trapped fuel position will be cleared up.The oil liquid of usual oil cylinder is mainly distributed on the fuel tank of petrol station, pressure oil pipeline (road P), returns The A chamber and B chamber of oil-piping (road T), oil cylinder.
The clear arranging device of hydraulic cylinder of the invention includes first throttle valve, second throttle and three position four-way directional control valve, and The oil inlet of one throttle valve and the A hydraulic fluid port of three position four-way directional control valve connect;The oil inlet and 3-position 4-way of second throttle commutate The B hydraulic fluid port of valve connects;
It is characterized in that: it also sets up seven on-off valves, pilot-operated type unloading valve, the first hydraulic pump and the second hydraulic pump, receives Collect old fuel tank and fuel tank;The P hydraulic fluid port of three position four-way directional control valve is connect with one end of the first on-off valve, the other end of the first on-off valve It connect with the oil inlet of pilot-operated type unloading valve and is connect with the oil outlet of the first hydraulic pump, the oil outlet of the unloading valve and three four The T hydraulic fluid port connection of logical reversal valve, the oil inlet of the first hydraulic pump are connected through the first hydraulic fluid port of the 6th on-off valve and fuel tank;
Second hydraulic fluid port of fuel tank is connected through the T hydraulic fluid port of the 7th on-off valve, the second on-off valve and three position four-way directional control valve;Third One end of on-off valve is connect with one end of the second on-off valve and the 7th on-off valve;
Second hydraulic fluid port of fuel tank connects through the first hydraulic fluid port of old fuel tank of the 7th on-off valve and third on-off valve and the old fuel tank of collection It connects, the second hydraulic fluid port of old fuel tank for collecting old fuel tank is connect through the 4th on-off valve with the oil outlet of the second hydraulic pump, the second hydraulic pump Oil inlet connect through the 5th on-off valve with fuel tank third hydraulic fluid port.
When arranging in-oil cylinder old oil clearly, the rodless cavity of oil cylinder and the oil outlet of first throttle valve are connected, the rod chamber of oil cylinder It is connect with the oil outlet of second throttle.The oil outlet of first throttle valve is connect with the rodless cavity of minimum of one oil cylinder, rod chamber Equal with the quantity of rodless cavity, the oil outlet of second throttle and the rod chamber of oil cylinder connect.
The method that hydraulic cylinder of the invention is arranged clearly is implemented on the clear arranging device of hydraulic cylinder of the invention, it includes It is following successively the step of:
I connects the rodless cavity of the oil outlet of the first throttle valve in the clear arranging device of hydraulic cylinder and oil cylinder, the second throttling The oil outlet of valve is connect with rod chamber;The first hydraulic pump is opened, the direction of piston towards the rod chamber of oil cylinder is moved to limit position, and remembers Record the direction of action to rod chamber;
Purpose is that the old oil in the rod chamber of oil cylinder is expelled back into oil returning tube and fuel tank, is during which to prevent outside fuel tank It overflows, a part of old oil in oil drain pump i.e. the second hydraulic pump exclusion fuel tank can be connected in advance;It is old that old oil in fuel tank is extracted into collection After fuel tank, the first hydraulic pump is closed;
Start old oil and the cleaning treatment fuel tank in clear oil extraction case after the oil cylinder of II clear arranging device connection is out of service, simultaneously Pressure oil pipeline is dismantled between the first on-off valve and pilot-operated type unloading valve and the first hydraulic pump, in blowdown pressure oil-piping It is old oil and collected with oil drum;
III stays open the second on-off valve of the oil returning tube (road T) of the clear arranging device of hydraulic cylinder with third on-off valve, Simultaneously close off the 7th on-off valve, it is ensured that the oil liquid on the road oil returning tube T connects through the second on-off valve, third on-off valve and old oily collecting box It connects the old oil of subsequent discharge can be received and is connected to old oily collecting box;
While IV fuel tank adds fresh oil, by pressure oil pipeline in the first on-off valve for dismantling and pilot-operated type unloading valve and the Pipeline connection between one hydraulic pump is logical;
V opens the 6th on-off valve, starts the first hydraulic pump, and the oil in fuel tank is exported;It is 6th on-off valve, first hydraulic Pump and fuel tank form petrol station;
VI is operated the spool of mobile three position four-way directional control valve, connect A hydraulic fluid port with T hydraulic fluid port, B hydraulic fluid port and P hydraulic fluid port connect It connects;The piston of the oil cylinder direction opposite with the piston movement in step I is mobile;I.e. in step I piston towards the direction of rod chamber Mobile, in step VI, piston is mobile to the direction of rodless cavity, and is moved to limit position, records the movement side to rodless cavity To;
Purpose is that the old oil in another trapped fuel chamber i.e. rodless cavity by oil cylinder is expelled back into oil returning tube and collects old fuel tank;
After VII oil cylinder is by step VI movement, the valve reset that step III before is operated, by the second on-off valve and the Seven on-off valves stay open, and third on-off valve is remained turned-off;
Both direction acts the piston of VIII oil cylinder repeatedly, so that the rod chamber of oil cylinder and rodless cavity replace with new conjunction Lattice oil liquid can work normally.
In the method that above-mentioned hydraulic cylinder is arranged clearly, the quantity of the oil cylinder, minimum of one oil cylinder;First throttle valve Oil outlet connect with the rodless cavity of all oil cylinders, rod chamber is equal with the quantity of rodless cavity, the oil outlet of second throttle with Rod chamber connection.
Beneficial effects of the present invention
The clear discharge method of this hydraulic cylinder and its clear arranging device of hydraulic cylinder can quickly, thoroughly eliminate the old oil in hydraulic system And rapidly restore be added fresh oil after system function, solves the problems, such as oil product deterioration after system run it is abnormal (such as pressure instability, Noise, vibration, blistering etc.), after taking method of the invention, when processing rolling mill hydraulic system problems can reduce accumulative shutdown Between about one week, while reducing and taking the oil product cost of conventional oil liquid repeated flushing, shut down production loss to reduce, reduce oil product About 300,000 yuan of consuming cost.
Detailed description of the invention
Fig. 1 is the schematic diagram of existing hydraulic pressure execution device.
Fig. 2 is the schematic diagram that the clear arranging device of hydraulic cylinder arranges clearly rod chamber oil liquid.
Fig. 3 is the schematic diagram that the clear arranging device of hydraulic cylinder arranges clearly pressure oil pipe inner fluid.
Fig. 4 is the schematic diagram that the clear arranging device of hydraulic cylinder arranges clearly old oil in rodless cavity.
Fig. 5 is the clear arranging device of hydraulic cylinder for connecting Multi-cylinder.
In above-mentioned figure
1. oil cylinder, the second oil cylinder of 1.1., 1.2. third oil cylinder, 2. rodless cavities, 3. rod chambers, 4. first one-way throttle valves, 5. the second one-way throttle valve, 6. three position four-way directional control valves, 7. first on-off valves, 8. pilot-operated type unloading valves, 9. second on-off valves, 10. third on-off valve, 11. first hydraulic pumps, 12. collect old fuel tanks, old the first hydraulic fluid port of fuel tank of 12.1., the old fuel tank of 12.2. the Two hydraulic fluid ports, 13. the 4th on-off valves, 14. second hydraulic pumps, 15. the 5th on-off valves, 16. fuel tanks, the first hydraulic fluid port of 16.1., 16.2. Second hydraulic fluid port, 16.3. third hydraulic fluid port, 17. the 6th on-off valves, 18. the 7th on-off valves.
Specific embodiment
Specific embodiments of the present invention will be further explained with reference to the accompanying drawing.For the explanation of these embodiments It is used to help understand the present invention, but is not limitation of the present invention.
Installation practice
The present embodiment is to see Fig. 2 for the clear arranging device of 20 roller mill hydraulic oil unit of Qing Pai cold-reduced silicon steel mill.This hydraulic oil The clear arranging device of cylinder includes first throttle valve 4, second throttle 5 and three position four-way directional control valve 6, the oil inlet of first throttle valve 4 with The A hydraulic fluid port of three position four-way directional control valve 6 connects.The oil inlet of second throttle 5 is connect with the B hydraulic fluid port of three position four-way directional control valve 6.
When old oil in clear oil extraction cylinder 1, the rodless cavity 2 of oil cylinder 1 is connect with the oil outlet of first throttle valve 4, and oil cylinder 1 has Rod cavity 3 is connect with the oil outlet of second throttle 5, sees Fig. 1.
This clear arranging device is characterized in: it also set up 8, two seven on-off valves, pilot-operated type unloading valve oil pumps, collect it is old Fuel tank 12 and fuel tank 16.The P hydraulic fluid port of three position four-way directional control valve 6 is connect with one end of the first on-off valve 7, the first on-off valve 7 it is another One end connect with the oil inlet of pilot-operated type unloading valve 8 and connect with the oil outlet of the first hydraulic pump 11, the oil outlet of the unloading valve It is connect with the T hydraulic fluid port of three position four-way directional control valve 6, the oil inlet of the first hydraulic pump 11 is through the 6th on-off valve 17 and the first of fuel tank 16 Hydraulic fluid port 16.1(, that is, oil transportation mouth) connection.
T oil of second hydraulic fluid port 16.2 of fuel tank 16 through the 7th on-off valve 18, the second on-off valve 9 and three position four-way directional control valve 6 Mouth connection (be equivalent to and connect with the oil outlet of pilot-operated type unloading valve 8).One end of third on-off valve 10 and the second on-off valve 9 and the One end of seven on-off valves 18 connects.
Old oil of second hydraulic fluid port 16.2 of fuel tank 16 through the 7th on-off valve 18 and third on-off valve 10 and the old fuel tank 12 of collection The first hydraulic fluid port of case 12.1 connects, and collects the second hydraulic fluid port of old fuel tank 12.2 of old fuel tank 12 through the 4th on-off valve 13 and the second hydraulic pump 14 oil outlet connection, the oil inlet of the second hydraulic pump 14 are connect through the 5th on-off valve 15 with 16 third hydraulic fluid port 16.3 of fuel tank.See Fig. 2.
In use, when such as old oil in clear oil extraction cylinder 1, when connection method is the old oil in clear oil extraction cylinder 1, the nothing of oil cylinder 1 Rod cavity 2 is connect with the oil outlet of first throttle valve 4, and the rod chamber 3 of oil cylinder 1 is connect with the oil outlet of second throttle 5.
The present apparatus can be used for arranging clearly multiple in-oil cylinder old oil, and the rodless cavity of several oil cylinders links together, and rod chamber connects It is connected together.
The three position four-way directional control valve 6 of the present embodiment is O-shaped three position four-way directional control valve.
Embodiment of the method one
The present embodiment is the application method in above-mentioned apparatus embodiment, and for ease of understanding, what the present embodiment was arranged clearly is oil The old oil in 1 is taken out, referring to fig. 2, but this clear clear discharge method of arranging device can arrange clearly multiple oil cylinders, and multiple oil cylinders are oil cylinder groups.This is clear The clear discharge method embodiment of arranging device include the steps that it is following successively:
I connect the oil outlet of the first throttle valve 4 in the clear arranging device of hydraulic cylinder with the rodless cavity 2 of oil cylinder 1, the second section The rod chamber 3 for flowing the oil outlet oil cylinder 1 of valve 5 connects.The first hydraulic pump 11 is opened, the piston of oil cylinder 1 is mobile towards the direction of rod chamber 3 To limit position, and record the direction of action to rod chamber.
Purpose is that the old oil in the rod chamber 3 of oil cylinder 1 is expelled back into oil returning tube and fuel tank 16, is during which to prevent fuel tank 16 is excessive, can connect a part of old oil in oil drain pump i.e. the second hydraulic pump 14 exclusion fuel tank 16 in advance;Old oil in fuel tank 16 It is extracted into after collecting old fuel tank 12, closes the first hydraulic pump 11.(not close the 7th on-off valve 18)
Start old oil and the cleaning treatment fuel tank in clear oil extraction case 16 after the oil cylinder 1 of II clear arranging device connection is out of service 16, while pressure oil pipeline being dismantled between the first on-off valve 7 and pilot-operated type unloading valve 8 and the first hydraulic pump 11, see Fig. 3, It is collected with the old oil in blowdown pressure oil-piping and with oil drum;
III beats the second on-off valve 9 of the oil returning tube (road T) of the clear arranging device of hydraulic cylinder with the holding of third on-off valve 10 It opens, simultaneously closes off the 7th on-off valve 18, it is ensured that the oil liquid on the road oil return T is collected through the second on-off valve 9, third on-off valve 10 and old oil The old oil of subsequent discharge can be received and be connected to old oily collecting box 12 by the connection of case 12, see Fig. 3;
IV fuel tank 16 add new (qualified) it is oily while, by pressure oil pipeline the first on-off valve 7 dismantled with Pipeline connection between pilot-operated type unloading valve 8 and the first hydraulic pump 11 is logical;
V opens the 6th on-off valve 17, starts the first hydraulic pump 11, and the oil in fuel tank 16 is exported;6th on-off valve 17, First hydraulic pump 11 and fuel tank 16 form petrol station;
VI is operated the spool of mobile three position four-way directional control valve 6, connect A hydraulic fluid port with T hydraulic fluid port, B hydraulic fluid port and P hydraulic fluid port connect It connects.The piston of oil cylinder 1 direction opposite with the piston movement in step I is mobile;I.e. in step I piston towards the side of rod chamber 3 To movement, in step VI, piston is mobile to the direction of rodless cavity, and is moved to limit position, records the movement to rodless cavity Direction;See Fig. 4
Purpose is that the old oil in another trapped fuel chamber i.e. rodless cavity 2 by oil cylinder 1 is expelled back into oil returning tube and collects old oil Case 12;
After VII oil cylinder 1 is by step VI movement, the valve reset that step III before is operated, i.e., by the second on-off valve 9 It is stayed open with the 7th on-off valve 18, third on-off valve 10 is remained turned-off;
Both direction acts the piston of VIII oil cylinder 1 repeatedly, so that the rod chamber of oil cylinder and rodless cavity replace with new conjunction Lattice oil liquid can work normally.
Embodiment of the method two
This method can arrange clearly multiple oil cylinders simultaneously, and what the present embodiment was arranged clearly is three oil cylinders, see that Fig. 5 is other real with method It is identical to apply example one.

Claims (3)

1. a kind of clear arranging device of hydraulic cylinder, it includes first throttle valve (4), second throttle (5) and three position four-way directional control valve (6), the oil inlet of first throttle valve (4) is connect with the A hydraulic fluid port of three position four-way directional control valve (6);The oil inlet of second throttle (5) It is connect with the B hydraulic fluid port of three position four-way directional control valve (6);
It is characterized in that: it also sets up seven on-off valves, pilot-operated type unloading valve (8), the first hydraulic pump (11) and the second hydraulic pump (14), old fuel tank (12) and fuel tank (16) are collected;The P hydraulic fluid port of three position four-way directional control valve (6) and one end of the first on-off valve (7) connect It connects, the other end of the first on-off valve (7) is connect and fuel-displaced with the first hydraulic pump (11) with the oil inlet of pilot-operated type unloading valve (8) Mouth connection, the oil outlet of the unloading valve are connect with the T hydraulic fluid port of three position four-way directional control valve (6), the oil inlet of the first hydraulic pump (11) It is connect through the 6th on-off valve (17) with the first hydraulic fluid port (16.1) of fuel tank (16);
The second hydraulic fluid port (16.2) of fuel tank (16) is through the 7th on-off valve (18), the second on-off valve (9) and three position four-way directional control valve (6) T hydraulic fluid port connection;One end of third on-off valve (10) is connect with one end of the second on-off valve (9) and the 7th on-off valve (18);
The second hydraulic fluid port (16.2) of fuel tank (16) is through the 7th on-off valve (18) and third on-off valve (10) and collects old fuel tank (12) The first hydraulic fluid port of old fuel tank (12.1) connection, collect the second hydraulic fluid port of old fuel tank (12.2) of old fuel tank (12) through the 4th on-off valve (13) it is connect with the oil outlet of the second hydraulic pump (14), the oil inlet of the second hydraulic pump (14) is through the 5th on-off valve (15) and fuel tank (16) third hydraulic fluid port (16.3) connects.
2. the method that the hydraulic cylinder of the clear arranging device of hydraulic cylinder described in claim 1 is arranged clearly, include the steps that it is following successively:
I connects the rodless cavity (2) of the oil outlet of the first throttle valve (4) in the clear arranging device of hydraulic cylinder and oil cylinder, the second section The oil outlet of stream valve (5) is connect with rod chamber (3);It opens the first hydraulic pump (11), the piston of oil cylinder is moved towards the direction of rod chamber (3) Limit position is moved, and records the direction of action to rod chamber;
Purpose is to be expelled back into the old oil in the rod chamber (3) of oil cylinder in oil returning tube and fuel tank (16), is during which to prevent fuel tank (16) excessive, a part of old oil in the second hydraulic pump (14) discharge fuel tank (16) can be connect in advance;Old oil in fuel tank (16) is taken out To after collecting old fuel tank (12), close the first hydraulic pump (11);
Start old oil and the cleaning treatment fuel tank in clear oil extraction case (16) after the oil cylinder of II clear arranging device connection is out of service (16), it while by pressure oil pipeline is torn open between the first on-off valve (7) and pilot-operated type unloading valve (8) and the first hydraulic pump (11) It opens, is collected with the old oil in blowdown pressure oil-piping and with oil drum;
III stays open the second on-off valve (9) of the clear arranging device of hydraulic cylinder with third on-off valve (10), simultaneously closes off the 7th On-off valve (18), it is ensured that oil liquid through the second on-off valve (9), third on-off valve (10) with collect that old fuel tank (12) connect can will be subsequent The old oil of discharge, which is received to be connected to, collects old fuel tank (12);
While IV fuel tank (16) adds fresh oil, by pressure oil pipeline in the first on-off valve (7) and pilot-operated type unloading valve dismantled (8) the pipeline connection and between the first hydraulic pump (11) is logical;
V opens the 6th on-off valve (17), starts the first hydraulic pump (11), and the oil in fuel tank (16) is exported;
VI is operated the spool of mobile three position four-way directional control valve (6), connect A hydraulic fluid port with T hydraulic fluid port, B hydraulic fluid port and P hydraulic fluid port connect It connects;The piston of the oil cylinder direction opposite with the piston movement in step I is mobile;I.e. in step VI,Piston is to rodless cavity (2) Direction is mobile, and is moved to limit position, records the direction of action to rodless cavity;
Old oil in rodless cavity (2) is expelled back into oil returning tube and collects old fuel tank (12);
VII stays open the second on-off valve (9) and the 7th on-off valve (18), and third on-off valve (10) is remained turned-off;
Both direction acts the piston of VIII oil cylinder repeatedly, so that the rod chamber of oil cylinder and rodless cavity replace with new corrected oil Liquid.
3. the method that hydraulic cylinder according to claim 2 is arranged clearly, it is characterized in that: the minimum number of the oil cylinder is one It is a;The oil outlet of first throttle valve (4) is connect with the rodless cavity (2) of all oil cylinders, the oil outlet of second throttle (5) and has bar Chamber (3) connection.
CN201611102585.3A 2016-12-05 2016-12-05 A kind of clear arranging device of hydraulic cylinder and its clear discharge method Active CN106594003B (en)

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CN112943747A (en) * 2021-03-02 2021-06-11 中冶宝钢技术服务有限公司 Method for replacing oil of hydraulic system of clamp hoisting equipment

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US5493860A (en) * 1993-10-07 1996-02-27 Caterpillar Inc. Method for flushing a closed loop hydraulic system
CN200964977Y (en) * 2006-11-10 2007-10-24 山西太钢不锈钢股份有限公司 Hydraulic spare parts pressurization station
CN102000680B (en) * 2009-09-03 2012-07-11 河北中迈机电设备有限公司 High efficiency circulating cleaning pressurization hydraulic station
CN101865186B (en) * 2010-04-13 2013-06-26 中国人民解放军总装备部军械技术研究所 Online oil filling and purifying device for hydraulic equipment
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