CN106592194B - Full-automatic cloth paving cuts all-in-one machine - Google Patents
Full-automatic cloth paving cuts all-in-one machine Download PDFInfo
- Publication number
- CN106592194B CN106592194B CN201710016744.6A CN201710016744A CN106592194B CN 106592194 B CN106592194 B CN 106592194B CN 201710016744 A CN201710016744 A CN 201710016744A CN 106592194 B CN106592194 B CN 106592194B
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- cloth
- fabric
- cutter
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H47/00—Unfolding thin limp material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
All-in-one machine is cut the invention discloses a kind of full-automatic cloth paving, including cutting table, layout machine, layout machine walking mechanism, sprawls presser, fabric cutter and fabric cutter walking mechanism;It is characterized in that:It further include material tidying mechanism;The material tidying mechanism includes mechanical arm and cloth collects trolley, and the mechanical arm and cloth collect the position that trolley is integrally provided in the outer and neighbouring cutting table of cutting table;The actuating station of the mechanical arm can replace movement between the upper surface of cutting table collects the rewinding mouth of trolley with cloth, the actuating station of the mechanical arm is fixedly installed picks up cloth pawl by what clip claw mechanism was constituted, and the cloth pawl that picks up cuts the cloth completed on cutting table for picking up by fabric cutter.Above-mentioned full-automatic cloth paving cuts all-in-one machine and can persistently be automatically performed expansion cloth, cut the cloth manufacturing procedure that cloth expects pickup cloth, significantly improves the Machining Intelligent degree and processing efficiency of cloth.
Description
Technical field
The present invention relates to a kind of process equipments for spreading out and cutting cloth more particularly to a kind of full-automatic cloth paving to cut
All-in-one machine.
Background technology
Cloth is essential a kind of material during we live, and most commonly seen application is exactly to make to cloth in daily life
Make clothes, home textile class articles for use.Secondly, cloth is also common material in ornament materials, and cloth plays phase in decoration displays
When effect, such as house decoration, commercial exhibition, ornameutal handiwork etc..Nowadays, cloth is even more in aerospace, automobile work
Industry, extensive utilization in the technical fields such as war industry.
The utilization of cloth be unable to do without sprawling for cloth and is processed with cutting.The processing of cloth is by initial pure craft, developing deeply
Nowadays widely used semi-automatic processing is arrived(As notification number is:204551108U, a kind of entitled " semi-automatic cloth expansion sanction
Cut device " shown in).
Along with the raising of people's quality of life, highly efficient cloth process equipment is researched and developed in the development of economic fast pace
It is imperative.Such cloth process equipment is disclosed in the prior art, it is entitled " a kind of if publication No. is CN106044351A
Automatic paving cloth fabric dividing all-in-one machine for furniture cloth "(Shown in this specification attached drawing 11).The all-in-one machine includes control cabinet
1, cloth clamp device 2, Scissoring device 3, paving cloth platform 4, cloth spreading device 5 and guide rail 6, control cabinet 1 are filled with cloth clamp device 2, cutting respectively
Set 3, paving cloth platform 4 and cloth spreading device 5 are electrically connected, the both sides of paving cloth platform 4 are respectively fixedly connected with a guide rail 6, and wherein side is led
Rail 6 is two-orbit, and the side of two-orbit is slidably connected one end of Scissoring device 3, the other end of Scissoring device 3 on paving cloth platform 4
Surface is opposite, and is provided with laser cutting component 31;The both ends of paving cloth platform 4 are fixedly connected with a cloth clamp device 2, cloth clamp device
2 inside is positioned proximate to sensor 23 and correlation type photoelectric sensor 21;Cloth spreading device 5 be arranged the top of Pu Butai 4 and with
Cloth clamp device 2 is parallel, and the both ends bottom of cloth spreading device 5 is slidably connected at the track 6 of 4 both sides of paving cloth platform by holder 56 respectively
On, cloth spreading device 5 further includes roller bearing 51, telescopic rod 52, connecting rod 53, automatic diverter valve 54 and cloth beam lay down location 55, and cloth beam is put
The top that place 55 is mounted on holder 56 is set, automatic diverter valve 54 is arranged in 56 top of holder, and automatic diverter valve 54 is fixedly connected with connection
The other end of one end of bar 53, connecting rod 53 is fixedly connected with telescopic rod 52, and the centre of two telescopic rods 52 is fixedly connected with roller bearing 51
Both ends, several support columns 8 are installed below in paving cloth platform 4, and paving cloth platform 4 is drive mechanism.
But the above-mentioned automatic paving cloth fabric dividing all-in-one machine for furniture cloth need to stop after completing cloth and sprawling and cut processing
Machine carrys out the artificial cloth picked up on paving cloth platform 4, this process can still delay cloth process time, limit carrying for cloth processing efficiency
It rises.
Based on this, applicant considers that design one kind enables to the higher full-automatic cloth paving of cloth processing efficiency to cut one
Machine.
Invention content
In view of the above shortcomings of the prior art, the technical problem to be solved by the present invention is to:How providing one kind can make
It obtains the higher full-automatic cloth paving of cloth processing efficiency and cuts all-in-one machine.
In order to solve the above-mentioned technical problem, present invention employs the following technical solutions:
Full-automatic cloth paving cuts all-in-one machine, including cutting table, layout machine, layout machine walking mechanism, sprawls presser, cuts out
Cloth machine and fabric cutter walking mechanism;
The layout machine includes engine base, cloth axis and cloth cutting machine structure;The engine base is integrally elongated, and the cloth axis is
The strip parallel with the length direction of the engine base, and may be rotatably mounted on the engine base;The cloth cutting machine structure includes
Disconnected cloth cylinder and disconnected cloth knife, the cylinder barrel of the disconnected cloth cylinder are integrally fixedly mounted on the exit side of the engine base, the disconnected gas distribution
It is installed with blade on cylinder downward and is used to cut off the disconnected cloth knife of cloth;
The layout machine walking mechanism includes two the linear guides being arranged in parallel along cutting table two sides, and every straight line is led
Sliding block is socketed on rail;The both ends bottom of the engine base length direction is fixedly mounted on sliding block, and the middle part of the engine base
Above the cutting table;The layout machine walking mechanism further includes the driving horse for driving engine base to be moved along the linear guide
It reaches;
The presser of sprawling includes braced frame, paving sanction compress cylinder, paving sanction pressing plate and touch switch;The branch
Support frame frame string configuration generally parallel with the length direction of engine base;The both ends of the braced frame length direction are solid
Fixed, middle part, which is suspended from above the cutting table and is equipped with the paving, cuts out compress cylinder;The paving cut out compress cylinder push rod downward and
Lower end is installed with the paving and cuts out pressing plate, and the paving is cut out pressing plate and come with the upper surface that can be compressed to cutting table after putter action
Compress cloth;The touch switch is integrally fixedly mounted in the braced frame, and the triggering end of the touch switch refers to
It can be triggered to the layout machine and by close layout machine, signal output end and the paving of the touch switch cut out compress cylinder
For the solenoid valve in air circuit control terminal be electrically connected;
The fabric cutter includes fabric cutter rack and fabric dividing knife assembly;The fabric cutter walking mechanism includes along cutting table side
The linear guide of side parallel arrangement, socket is provided with sliding block in the linear guide;The lower part of the fabric cutter rack is fixed
On sliding block, the top of the fabric cutter rack, which is equipped with, to be suspended from above cutting table and can be to the cloth on cutting table
The fabric dividing knife assembly cut;The fabric cutter walking mechanism further includes for driving fabric cutter rack along the linear guide
Mobile drive motor;
It is characterized in that:It further include material tidying mechanism;
The material tidying mechanism includes mechanical arm and cloth collects trolley, and the mechanical arm and cloth collect trolley whole installation
Position outside cutting table and adjacent to cutting table;The actuating station of the mechanical arm can be collected in the upper surface of cutting table and cloth
It alternately being moved between the rewinding mouth of trolley, the actuating station of the mechanical arm is fixedly installed picks up cloth pawl by what clip claw mechanism was constituted,
The cloth pawl that picks up cuts the cloth completed on cutting table for picking up by fabric cutter.
Above-mentioned full-automatic cloth paving cuts all-in-one machine and by layout machine and can sprawl presser and match and sprawl cloth, tool
Body action process is:First, it is cased with cloth roll on cloth axis, and pulls out the leftover of bolt of cloth and is stretched out from the exit side of engine base;Then, it spreads
Cloth machine walking mechanism so that layout machine is close and after triggering touch switch to presser is sprawled, and layout machine is to sprawling Mangling machine
Structure pushes down the above-mentioned pull-out leftover of bolt of cloth;Then, layout machine retracts and spreads over cloth on cutting table, finally, the disconnected cloth of layout machine
Mechanism action draws disconnected cloth and completes spread work.
After the completion of waiting for spread, transmits tape starting and stop after sending the cloth of expansion to fabric cutter working region.Fabric cutter
Cloth is cut to required flat shape;
After the completion of cloth to be cut, cloth to the cloth that mechanical arm pickup needs collects trolley.
Therefore full-automatic cloth paving of the invention cuts all-in-one machine and can persistently be automatically performed expansion cloth, cut cloth
The cloth manufacturing procedure for expecting pickup cloth, significantly improves the Machining Intelligent degree and processing efficiency of cloth.
Preferably, it further includes conveyer belt, conveyer belt driving roller and transmission that above-mentioned full-automatic cloth paving, which cuts all-in-one machine,
Band driving motor;
The upper surface of the cutting table is equipped with the conveyer belt, and the both ends installation settings of the cutting table has the transmission
Band driving roller, and the conveyer belt driving roller in front end is connected with the shaft of the transmission belt driving motor;
The layout machine, sprawl presser, fabric cutter and material tidying mechanism along the conveyer belt direction of transfer by going to
After be sequentially arranged.
Because layout machine, sprawl presser, fabric cutter and material tidying mechanism along the conveyer belt direction of transfer from front to back
It is sequentially arranged;Therefore expansion cloth can be carried out at the same time, cloth is cut and arrange the processing of cloth, cloth processing flow is optimized,
Significantly improve working efficiency.
And when implementing, the upper surface of the preferably described cutting table is strip, and the conveyer belt is the upper table along cutting table
Face length direction is laid with and is divided into three sections of equal length from front to back;And the layout machine is located at first segment, preceding two sections of friendships
Presser is sprawled described in being provided at boundary, the fabric cutter is located at second segment.So so that the first segment of conveyer belt
Form the special machining area sprawled with severing cloth;So that the second segment of conveyer belt forms fabric cutter and is exclusively used in cutting cloth
(Cloth is cut according to required cloth flat shape)Special machining area;So that the third section of conveyer belt forms material tidying mechanism
Arrange and pick up the special working region of cloth.And complete pipeline system workflow is collectively formed in the three stage structure of conveyer belt
Journey, and each section of process can be carried out at the same time.Thus substantially increase cloth sprawl, the processing efficiency of severing and cutting.
Preferably, the cloth collects the generally open-topped rectangular box formula structure of trolley, the open top
Constitute the rewinding mouth;The cloth collect in the collection space of trolley it is arranged in a crossed manner in length and breadth have a polylith grid baffle, it is described more
Collection space is divided into mutually isolated multiple storage spaces by block grid baffle.
Above-mentioned cloth collects the structure of trolley, can realize the classification work that cloth is completed while collecting cloth, from
And further facilitate and accelerate subsequent cloth processing(It such as sews processing)Feeding, improve cloth processing efficiency.
Preferably, the material tidying mechanism further includes mechanical arm running gear, the mechanical arm running gear includes bearing
Seat, mechanical arm ball-screw, mechanical arm nut seat and mechanical arm stepper motor;The length of the mechanical arm ball-screw
Spend length direction of the direction perpendicular to the cutting table, and the both ends of the mechanical arm ball-screw be mounted on by bearing it is described
In fulcrum bearing, one end of the mechanical arm ball-screw is connected with mechanical arm stepper motor driving;The mechanical arm
Bottom be fixedly installed in and be socketed in the mechanical arm with the mechanical arm nut seat on ball-screw.
The setting of above-mentioned mechanical arm running gear can increase the pickup range of mechanical arm, that is, use the smaller radius of clean-up
Mechanical arm model come in larger range of interior pickup cloth;While reducing material tidying mechanism overall cost, pickup is improved
Ability has better economic benefit.
Preferably, the material tidying mechanism further includes garbage collection slot, the garbage collection slot generally top has slot
The strip trough body structure of mouth;The conveying direction of the length direction and the conveyer belt of the garbage collection slot is perpendicular;It is described
The notch of garbage collection slot is located at the outer back lower place of the conveyer belt rear end, and can accept and be fallen by the conveyer belt rear end
Waste material.
The setting of above-mentioned garbage collection slot, remaining waste material is collected cleaning after capable of having been picked up to mechanical arm, improves
The cloth cleaning efficiency and cleannes of cloth processing site.
Preferably, the layout machine includes cloth pinch mechanism, the cloth pinch mechanism is set to cloth axis and breaks
On engine base between cloth mechanism;The cloth pinch mechanism includes roller driving motor and at least a pair of of roller, wherein each pair of
The axial direction of roller is parallel with the length direction of engine base and both ends are rotatably connected on the engine base, roller driving electricity
Machine is fixedly mounted on engine base and for driving each pair of roller inside rotated down can pinch cloth jointly.
After being additionally arranged cloth pinch mechanism on engine base between cloth axis and cloth cutting machine structure, in cloth pinch mechanism in pairs
The roller of setting can pinch cloth in roller with common inwardly rotated down under the driving of driving motor so that cloth roll
On cloth can steadily pull out, prevent the blocking phenomenon that is susceptible to during spread.So above-mentioned cloth pinch mechanism
Setting, may make cloth sprawls process more steady and smooth.
Preferably, being additionally provided with cloth-drawing mechanism on the layout machine;The cloth-drawing mechanism is installed on going out for the engine base
Expect side, and the cloth-drawing mechanism is integrally less than the position of the cylinder barrel of disconnected cloth rodless cylinder;The cloth-drawing mechanism include granny rag cylinder,
Granny rag connecting rod, arc-shaped guide rail slide unit, side pressure cylinder and side guide;
The both ends of the engine base length direction and form that there are two flanges positioned at the position evagination of the lower section of exit side, wherein
It is laterally fixedly mounted on each flange there are one the granny rag cylinder, the push rod of the granny rag cylinder is towards base outer;
There are one the opening up arcs for mirror symmetry fixed installation on two opposite medial surfaces of described two flanges
Shape guide rail slide unit, each arc-shaped guide rail slide unit slidably connect one piece of sliding block, each sliding block and the adjacent granny rag cylinder it
Between be hinged the granny rag connecting rod;Side lower edge evagination on each sliding block away from adjacent ribs is formed with described in one piece
Side guide, the top position that side guide is located on the side of the sliding block are installed with the side pressure cylinder, the cylinder
The length direction of push rod is installed with one piece of side guide perpendicular to the side guide and in outer end.
The setting of above-mentioned cloth-drawing mechanism can compress the cloth pulled out by cloth roll by side pressure cylinder and side guide
Material;Then by start granny rag cylinder come drive granny rag connecting rod and(It is slidably connected on arc-shaped guide rail slide unit)Sliding block is pulled outwardly
Go out, to which cloth to be stretched to from the discharge port of layout machine outside layout machine, cloth material head is pulled to the paving sanction for sprawling presser
The underface of pressing plate cuts out pressing plate convenient for paving and compresses cloth, so that the stone process of layout machine is more steady reliable.
Preferably, the engine base includes upper stand and lower framework seat;The surrounding bottom of the upper stand is fixed
It is vertically arranged with guide sleeve, the position that the guide sleeve is corresponded on the lower framework seat is fixedly installed guide post, the guide sleeve vertically
It is socketed on corresponding guide post so that the upper stand is connected with the lower framework seat, the cloth axis, cloth cutting machine structure
It is installed in the upper stand with cloth-drawing mechanism;
It is arranged between the upper stand and lower framework seat in two pieces of vertically relative support plates;The layout machine is also
Including scissor lift platform, the scissor lift platform is fixedly mounted between two pieces of support plates so that upper stand can relatively under
Portion's frame seat raising and lowering.
Above-mentioned engine base includes the upper stand and lower framework seat of the above structure, and with the matched knot of scissor lift platform
Structure, can be during sprawling cloth, and when the thickness of spread cloth reaches a timing, the scissor lift platform at layout machine rear portion comes
Control layout machine is integrally lifted, and the cloth of the specified number of plies and length, the function of enhancing stone processing are spread out with this.
Preferably, the fabric cutter is two to be arranged in parallel along two sides of cutting table length direction with the linear guide
Item;The fabric cutter rack is the strip supporting structure parallel with the width direction of cutting table, the fabric cutter rack
Both ends bottom is fixedly mounted on the fabric cutter of the fabric cutter the linear guide of two sides parallel arrangement of cutting table length direction
With on sliding block;The middle part of the fabric cutter rack is located above the cutting table;
The fabric cutter further includes cutter head transverse-moving mechanism, and the cutter head transverse-moving mechanism includes being mounted in fabric cutter rack
Fabric cutter ball-screw, fabric cutter are with ball-screw slide plate and fabric cutter stepper motor;The fabric cutter ball-screw
For the strip arranged along fabric cutter rack length direction, and both ends are mounted on by bearing in fabric cutter rack, the fabric dividing
One end of machine ball-screw, which is drivingly connected, the fabric cutter stepper motor, sliding sleeve on the fabric cutter ball-screw
It is connected to fabric cutter ball-screw slide plate, one side of the fabric cutter with ball-screw slide plate away from fabric cutter ball-screw is
Vertical installation surface;
The fabric dividing knife assembly includes fabric dividing cutter head supporting box, fabric dividing cutter head, fabric dividing cutter head connecting rod, cutter cutting vibrating
Mechanism and cutter steering mechanism;The fabric dividing cutter head supporting box is fixedly mounted in the vertical installation surface;The fabric dividing knife
Head connecting rod vertical sliding runs through the bottom of the fabric dividing cutter head supporting box, and lower end is installed with the vertical fabric dividing knife
Head, the outer cutting edge of the fabric dividing cutter head are the arcuate structure that lower end is tip;
Cutter cutting vibrating mechanism and cutter steering mechanism are mounted on the fabric dividing cutter head supporting box, and respectively
It is connected with the epimere of the fabric dividing cutter head connecting rod.
Fabric cutter in the prior art uses the cut-off knife of strip(Such as:The technical solution of publication No. 105421014A),
Or using laser cutting knife, but the cut-off knife of strip is difficult to cut out more complicated plane geometric figure, therefore purposes has
Limit;And it is hot-working to be cut by laser, because of the bad elimination of heat after the cloth cutting of middle layer, is easy that cloth is caused to turn yellow, institute
It is poor with multilayer cutting effect.
The structure of above-mentioned fabric cutter is the fabric dividing cutter head for the arcuate structure that lower end is tip come to cloth using outer cutting edge
It is cut, and the cutting force on vertical is formed by cutter cutting vibrating mechanism, accelerate the cutting speed of fabric dividing cutter head
Meanwhile the regular of cloth cut place is effectively ensured, cutting effect is even more ideal;It is turned to further through fabric cutter walking mechanism and cutter
Mechanism come enable fabric dividing cutter head motion track more it is flexible freely so that the fabric cutter can cut out it is more multiple
Miscellaneous plane geometric figure has better practicability.When implementation, there is spring lock block in the lower section of fabric dividing cutter head, so more
Convenient for cutting to cloth.
Preferably, the fabric cutter further includes the vertically movable mechanism of cutter head, the vertically movable mechanism of cutter head includes peace
Vertical shift ball-screw, vertical shift feed screw nut seat in the vertical installation surface of fabric cutter ball-screw slide plate and vertical shift
Use stepper motor;The vertical shift is integrally in a vertical shape with ball-screw, and both ends be fixed on by bearing block it is described vertically-mounted
On face;The driving of the vertical shift ball-screw and vertical shift stepper motor is connected, and the vertical shift is socketed with on ball-screw
Vertical shift feed screw nut seat, the vertical shift with being installed with the fabric dividing cutter head supporting box on feed screw nut seat, and
Fabric dividing cutter head supporting box is enable to make moving on vertical direction along vertical shift ball-screw.
The setting of the above-mentioned vertically movable mechanism of cutter head so that fabric dividing cutter head supporting box can move in the vertical direction,
It is adapted from the different clothes for sprawling the number of plies to adjust the height of fabric dividing cutter head, is taken to obtain rational roll setting height
Faster, more accurately cutting effect.
Compared with prior art, the full-automatic cloth paving of the present invention is cut all-in-one machine and is had the following advantages that:
1, layout machine can be made to increase automatically in the case where spread cloth reaches certain thickness by scissor lift platform, a side
Face is used for the case where preventing from making in the case where cloth is blocked up equipment to be interfered with cloth, on the other hand can promote layout machine
For spreading the accuracy of cloth process, also more convenient for the processing of next process.
What 2, fabric dividing cutter can around being realized under the action of the ball-screw of step motor control, up and down is more
Direction move, and fabric dividing cutter head can 360 degree without dead angle rotation, the ability processed to complicated shape cloth ensure that with this,
Ensure the accuracy of processing.
3、(Six axis)Mechanical arm can carry out classification gripping to the cloth and waste material shaped, and be respectively put into cloth
In collecting box and ash can, the cloth that residue can not pick up can roll into inside garbage collection slot with conveyer belt, finally by giving up
Expect that collection rodless cylinder controls in push plate push-in ash can, the precise classification to cloth is reached with this, and realize cloth
Maximally utilize.
4, this three parts of layout machine, fabric cutter and mechanical arm can cooperate with continuous productive process simultaneously, greatly improve production effect
Rate, it is maximum under the premise of meet demand to reduce cost, provide feasibility for extensive mass fully-automatic production.
5, above-mentioned full-automatic Cloth Cutting all-in-one machine is made of stone, sanction material, reason material three parts.The automatic paving cloth of energy realization,
It precisely cuts, the autonomous full-automatic assembly line cloth processing picked up cloth and separate defective material, reduces labor intensity, improve productivity.
Description of the drawings
Fig. 1 is the structural schematic diagram that the full-automatic cloth paving of the present invention cuts all-in-one machine.
Fig. 2 is the structural schematic diagram for the layout machine that the full-automatic cloth paving of the present invention cuts all-in-one machine.
Fig. 3 is the structural schematic diagram inside the left part of layout machine in Fig. 2.
Fig. 4 is the structural schematic diagram inside the right part of layout machine in Fig. 2.
Fig. 5 is the structural schematic diagram inside the rear section of layout machine in Fig. 2.
Fig. 6 is the structural schematic diagram of the cloth-drawing mechanism part of layout machine(Granny rag cylinder is in retracted state).
Fig. 7 is the structural schematic diagram of the cloth-drawing mechanism part of layout machine(Granny rag cylinder is in granny rag state).
Fig. 8 is the structural schematic diagram for the fabric cutter that the full-automatic cloth paving of the present invention cuts all-in-one machine.
Fig. 9 is the structural schematic diagram inside the tool parts of fabric cutter in Fig. 8.
Figure 10 is the structural schematic diagram for the material tidying mechanism part that the full-automatic cloth paving of the present invention cuts all-in-one machine.
Figure 11 is that publication No. is CN106044351A, entitled " a kind of automatic paving cloth fabric dividing all-in-one machine for furniture cloth "
Structural schematic diagram.
In Fig. 1 to Figure 10 label for:
1- layout machines:The disconnected cloth rodless cylinders of 11-, 12- paving sanction pressing plates, the disconnected cloth knives of 13-, 14- guide sleeves, 15- layout machine shells,
16- pulley caps, 17- gear box covers, 18- cloth rolls, 19- roller driving motors, 101- belts, 102- belt pulleys,
103- lower framework seats, 104- cloth-drawing mechanisms, 105- roller cylinders, 106- lower cylinders, 107- upper cylinders, 108- tension springs,
109- gears, 110- support plates, 111- scissor lift platforms, 112- upper stands, 113- granny rag cylinders, 114- granny rag connecting rods,
115- arc-shaped guide rail slide units;116- side pressure cylinders, 117- side guides, 118- cloth-drawing mechanism holders, 119- lifting platforms stepping electricity
Machine, 120- scissor lift platforms, 121- lifting platforms guide rail slide unit, 122- lifting platforms ball-screw nut seat;
2- fabric cutters:201- fabric cutters ball-screw slide plate, 202- fabric cutter drag chains, 203- fabric dividing cutter heads, which turn to, to be used
Stepper motor, 204- fabric cutter racks, 205- fabric cutter dust covers, 206- fabric dividing cutter heads, 207- claws, 208- Box Covers,
209- lip-shaped sealed rings, 210- worm screws, 211- fabric dividing cutter head supporting box, 212- taper roll bearings, 213- end caps, 214- gas
Cylinder seat, 216- cuttings driving cylinder, 217- cylinder block locating covers, 218- pivoting support bearings, 219- worm gears, the rolling of 220- circular cones
Sub- bearing, 221- end caps, 222- holding screws, 223- fabric dividing cutter head connecting rods, 224- compression springs, 225- cannulated sleeve axis, 226- limits
Position nut;
3- material tidying mechanisms:301- section material frames, 302- garbage collection rodless cylinders, 303- material tidying mechanisms are slided with ball-screw
Platform, 304- mechanical arm dust covers, 305- garbage collection slots, 306- mechanical arm drag chains, 307- mechanical arms, 308- garbage collections
Case, 309- grid baffles, 310- clothes collect trolley;
4- conveyer belts;5- cutting tables, 6- layout machines ball-screw and fabric cutter ball-screw, 7- layout machine straight lines
Guide rail and fabric cutter the linear guide, 8- sprawl presser.
Specific implementation mode
The present invention is described in further detail below in conjunction with the accompanying drawings.Wherein, such as upper and lower, left for description use,
The exemplary terms such as right, it is therefore intended that help reader to understand, limited without being intended for.
As shown in Figures 1 to 10, full-automatic cloth paving cuts all-in-one machine, including cutting table 5, layout machine 1, layout machine vehicle with walking machine
Structure sprawls presser 8, fabric cutter 2 and fabric cutter walking mechanism;
The layout machine 1 includes engine base, cloth axis and cloth cutting machine structure;The engine base is integrally elongated, the cloth axis
For the strip parallel with the length direction of the engine base, and may be rotatably mounted on the engine base;The cloth cutting machine structure packet
Include disconnected cloth rodless cylinder 11 and disconnected cloth knife 13, the cylinder barrel of the disconnected cloth rodless cylinder 11 is whole be laterally fixedly mounted on it is described
The exit side of engine base, and the disconnected cloth length direction of the cylinder barrel of rodless cylinder 11 and the length direction of engine base are parallel;It is described
The disconnected cloth knife 13 of the disconnected cloth with blade is installed with downward on the slide unit of rodless cylinder 11 and for cutting off cloth;
The layout machine walking mechanism includes two layout machine the linear guides being arranged in parallel along 5 two sides of cutting table,
Every layout machine is with being socketed with layout machine sliding block in the linear guide;The both ends bottom of the engine base length direction is fixedly mounted
On layout machine sliding block, and the middle part of the engine base is located at 5 top of the cutting table;The layout machine walking mechanism further includes
Layout machine drive motor for driving engine base to be moved with the linear guide along layout machine;
The presser 8 of sprawling includes braced frame, paving sanction compress cylinder, paving sanction pressing plate and touch switch;It is described
Braced frame string configuration generally parallel with the length direction of engine base;The both ends of the braced frame length direction are solid
Fixed, middle part, which is suspended from 5 top of the cutting table and is equipped with the paving, cuts out compress cylinder;The paving cut out compress cylinder push rod downward and
Lower end is installed with the paving and cuts out pressing plate, and the paving cuts out pressing plate with the upper surface that can be compressed to cutting table 5 after putter action
To compress cloth;The touch switch is integrally fixedly mounted in the braced frame, and the triggering end of the touch switch
It is directed toward the layout machine 1 and can be triggered by close layout machine 1, signal output end and the paving of the touch switch cut out compress
The control terminal for the solenoid valve in air circuit of cylinder is electrically connected;
The fabric cutter 2 includes fabric cutter rack 204 and fabric dividing knife assembly;The fabric cutter walking mechanism includes along cutting
The fabric cutter the linear guide of 5 side of platform parallel arrangement, socket is provided with fabric cutter use in the fabric cutter the linear guide
Sliding block;The lower part of the fabric cutter rack 204 is fixedly mounted on fabric cutter sliding block, the top of the fabric cutter rack 204
It is equipped with and is suspended from the top of cutting table 5 and can be to the fabric dividing knife assembly that is cut to the cloth on cutting table 5;The sanction
Cloth machine walking mechanism further includes for driving fabric cutter rack 204 to use driving horse with the fabric cutter that the linear guide moves along fabric cutter
It reaches;
It further include material tidying mechanism 3;
The material tidying mechanism 3 includes mechanical arm 307 and cloth collects trolley 310, and the mechanical arm 307 and cloth are collected small
Vehicle 310 is integrally provided in outside cutting table 5 and the position of neighbouring cutting table 5;The actuating station of the mechanical arm 307 can be in cutting table
Replace movement, the actuating station fixed setting of the mechanical arm 307 between 5 upper surface and the rewinding mouth of cloth collection trolley 310
Have and pick up cloth pawl by what clip claw mechanism was constituted, the cloth pawl that picks up cuts the cloth completed on cutting table 5 for picking up by fabric cutter 2.
When implementation, the mechanical arm 307 is six shaft mechanical arms(By six servo motors come the manipulator knot of co- controlling
Structure), so, it can be achieved that higher freedom of motion so that the crawl of cloth is more sensitive.
When implementation, it is Turbogrid plates that the paving, which cuts out pressing plate,.Paving, which cuts out pressing plate and is not easy to push when moving down, so distinguished and admirable blows cloth
Expect and make its displacement, may make the expansion of cloth and severing processing more accurate in this way.
When implementation, the touch switch can be any one in limit switch, travel switch or close switch.
When implementation, the upper surface of the conveyer belt 4, which is abound with, is provided with intensive axonometer(It is not shown in figure), the axonometer is by rubber
Glue material is made.On the one hand the setting of above-mentioned axonometer can impose cloth enough support forces, on the other hand avoid fabric dividing knife
Tool ensures that conveyer belt can be repeated several times use to conveyor belt damage.
When implementation, the spacing between two conveyer belt driving rollers can be adjusted, so that conveyer belt 4 is tensioned
With loosen.
When implementation, the cloth pawl that picks up includes fixed plate, picks up cloth cylinder and upper cloth-pressing claw, and the fixed plate deviates from mechanical arm
307 side lower edge evagination is formed with lower cloth-pressing claw, the top of the side be fixedly installed it is described pick up cloth cylinder, it is described to pick up
The push rod of cloth cylinder is towards lower cloth-pressing claw and is installed with the upper cloth-pressing claw of whole plate-like structure, the upper cloth-pressing claw
It can realize double team or opening and closing movement jointly with lower cloth-pressing claw under the push rod impetus for picking up cloth cylinder.The above-mentioned knot for picking up cloth pawl
Structure is simple, easy to make.
When implementation, the side that the cloth collects neighbouring cutting table 5 on trolley 310 is installed with magnet, the magnet
For making cloth collects trolley 310 to be fixedly connected with the side magnetic of cutting table 5.Above-mentioned cloth collects magnet on trolley 310
Setting, enable to cloth collect trolley 310 stop it is more firm, the blowing accuracy of elevating mechanism arm 307.
Wherein, it further includes that conveyer belt 4, conveyer belt driving roller and conveyer belt are used that above-mentioned full-automatic cloth paving, which cuts all-in-one machine,
Driving motor;
The upper surface of the cutting table 5 is equipped with the conveyer belt, and the both ends installation settings of the cutting table 5 has the biography
Band driving roller is sent, and the conveyer belt driving roller in front end is connected with the shaft of the transmission belt driving motor;
The layout machine 1, sprawl presser 8, fabric cutter 2 and material tidying mechanism 3 along the conveyer belt 4 direction of transfer by
It is sequentially arranged after going to.
Wherein, the cloth collects the generally open-topped rectangular box formula structure of trolley 310, the open top structure
At the rewinding mouth;It is arranged in a crossed manner in length and breadth in the collection space of the cloth collection trolley 310 to have polylith grid baffle 309, institute
It states polylith grid baffle 309 and collection space is divided into mutually isolated multiple storage spaces.
When implementation, it is mating connection between the polylith grid baffle 309, can freely plugs grid baffle 309
Adapt to the species number of cloth cut out so that cloth collects trolley 310 and uses more flexible, has preferably practicality
Property.
Wherein, the material tidying mechanism 3 further includes mechanical arm running gear, the mechanical arm running gear include fulcrum bearing,
Mechanical arm ball-screw, mechanical arm nut seat and mechanical arm stepper motor;The length of the mechanical arm ball-screw
Direction perpendicular to the cutting table length direction, and the both ends of the mechanical arm ball-screw by bearing be mounted on the branch
In bearing, one end of the mechanical arm ball-screw is connected with mechanical arm stepper motor driving;The mechanical arm 307
Bottom be fixedly installed in and be socketed in the mechanical arm with the mechanical arm nut seat on ball-screw.
When implementation, the mechanical arm with nut seat mechanical arm with the range on ball-screw by processing cloth
Maximum specification width.
Wherein, the material tidying mechanism 3 further includes garbage collection slot 305, and the generally top of the garbage collection slot 305 has
The strip trough body structure of notch;The length direction of the garbage collection slot 305 mutually hangs down with the conveying direction of the conveyer belt 4
Directly;The notch of the garbage collection slot 305 is located at the outer back lower place of 4 rear end of the conveyer belt, and can accept by the transmission
The waste material to fall with 4 rear ends.
When implementation, the garbage collection slot 305 is located between 4 rear end of conveyer belt and mechanical arm running gear.It can make in this way
Obtain the whole layout more compact and reasonable of material tidying mechanism 3.
When implementation, the garbage collection slot 305 be internally provided with a circumferential side and the cell wall of garbage collection slot 305 is tight
The push plate of closely connected conjunction is provided with a garbage collection nothing arranged along groove body length direction outside the garbage collection slot 305
Bar cylinder, the push plate are fixedly connected with the garbage collection with the slide unit of rodless cylinder 302 so that push plate can be in garbage collection
It is moved back and forth in slot 305, one end of the garbage collection slot 305 is open end;The material tidying mechanism 3 further includes scrap collecting tank
308, the scrap collecting tank 308 adjacent to the open end be arranged, and the side of the scrap collecting tank 308 be provided with it is described
Open end corresponds to the waste material entrance of connection.Above-mentioned scrap collecting tank 308 and the structure of garbage collection slot 305 will can effectively give up
Waste material in material collecting tank 305, which is elapsed into scrap collecting tank 308, collects convergence, so as to be received by the waste material of smaller volume
Collect slot 305 to handle a large amount of waste materials, promotes the collection efficiency of waste material.
Wherein, the layout machine 1 includes cloth pinch mechanism, and the cloth pinch mechanism is set to cloth axis and cloth cutting machine
On engine base between structure;The cloth pinch mechanism includes roller driving motor 19 and at least a pair of of roller, wherein each pair of rolling
The axial direction of cylinder is parallel with the length direction of engine base and both ends are rotatably connected on the engine base, the roller driving motor
19 are fixedly mounted on engine base and for driving each pair of roller inside rotated down can pinch cloth jointly.
When implementation, the disconnected cloth cylinder is disconnected cloth rodless cylinder 11, and the disconnected cloth knife 13 is disc milling cutter;The disconnected cloth
The exit side of the engine base, and the disconnected cloth rodless cylinder 11 are laterally fixedly mounted on the cylinder barrel entirety of rodless cylinder 11
The length direction of cylinder barrel is parallel with the length direction of engine base;The disconnected cloth is described with being installed on the slide unit of rodless cylinder 11
Disconnected cloth knife 13.So, the structure of above-mentioned disconnected cloth rodless cylinder 11 and above-mentioned disconnected cloth knife 13 may make that cloth cutting machine structure is whole
Structure is more compact, and occupied space is less, is conducive to be arranged and uses cloth-drawing mechanism.
When implementation, the roller is two pairs, and two pairs of rollers are to be set to a pair of of upper cylinder 107 of top, and set
A pair of of lower cylinder 106 placed below;And one end of the roller is provided with belt pulley 102 and by belt 101 and roller
It is connected with driving motor 19, the other end is engaged by gear 109 to be connected.So, the drive connection of above-mentioned roller connects not
Only reliable transmission can also reduce the driving noise of roller driving motor 19 in the way of the connection of belt 101.
When implementation, 102 outside hood guard of the belt pulley is provided with pulley cap 16,109 outside hood guard setting of the gear
There is gear box cover 17.
When implementation, the one end of the both ends of another upper cylinder 107 respectively with the supporting block of one piece of bar shaped is rotatably connected,
The other end of the supporting block is hinged and connected on the engine base, and oblique pull is connected and set between the middle part and engine base of the supporting block length direction
It is equipped with tension spring 108;The elastic pulling force of the tension spring 108 acts on supporting block and so that is mutually pasted between a pair of of upper cylinder 107
It closes.So, the setting of tension spring 108 and supporting block so that can be used in pinching different-thickness between a pair of of upper cylinder 107
Cloth, have better versatility.
When implementation, the both ends of another lower cylinder 106 respectively with a roller cylinder 105 being fixedly mounted on engine base
Push rod outer end be fixedly linked, the push rod is fully extended latter to be bonded to each other between lower cylinder 106.So, may be used
The gap between a pair of of lower cylinder 106 is controlled by controlling the overhang of push rod, to coordinate with the cloth of different-thickness
It uses.
When implementation, layout machine 1 further includes discharge port presser, and the discharge port presser is wholy set in the cloth
Expect the bottom position of the engine base between pinch mechanism and cloth cutting machine structure;The discharge port presser includes disconnected cloth cylinder and breaks
Cloth pressing plate, the disconnected cloth cylinder hang Guan County on engine base and at 5 top of cutting table entirely through holder;The disconnected gas distribution
The push rod of cylinder is downward and lower end is installed with the disconnected cloth pressing plate, after the lower surface of the disconnected cloth pressing plate can be with putter action
It is matched with cutting table 5 to compress cloth.The setting of above-mentioned discharge port presser, can be before disconnected 13 severing cloth of cloth knife first
Row coordinates the cloth that will be unfolded to compress with presser 8 is sprawled so that the cutting-off process more exactly of disconnected cloth knife 13, it is real
Existing higher more precision and more stable reliable cloth cut processing.
When implementation, layout machine shell 15 is covered on the engine base of layout machine 1.
Wherein, it is additionally provided with cloth-drawing mechanism 104 on the layout machine 1;The cloth-drawing mechanism 104 is installed on the engine base
Exit side, and the whole position less than the disconnected cloth cylinder barrel of rodless cylinder 11 of the cloth-drawing mechanism 104;The cloth-drawing mechanism 104 wraps
Include granny rag cylinder 113, granny rag connecting rod 114, arc-shaped guide rail slide unit 115, side pressure cylinder 116 and side guide 117;
The both ends of the engine base length direction and form that there are two flanges positioned at the position evagination of the lower section of exit side, wherein
It is laterally fixedly mounted on each flange there are one the granny rag cylinder 113, the push rod of the granny rag cylinder 113 is towards outside engine base
Portion;
There are one the opening up arcs for mirror symmetry fixed installation on two opposite medial surfaces of described two flanges
Shape guide rail slide unit 115, each arc-shaped guide rail slide unit 115 slidably connect one piece of sliding block, each sliding block and the adjacent granny rag
The granny rag connecting rod 114 has been hinged between cylinder 113;Deviate from the side lower edge spirogyrate of adjacent ribs on each sliding block
Side guide 117 described in Cheng Youyi blocks, the top position that side guide 117 is located on the side of the sliding block are installed with the side
The length direction of air cylinder 116, the push rod of the cylinder is installed with perpendicular to the side guide 117 and in outer end described in one piece
Side guide 117.
When implementation, the whole cloth-drawing mechanism holder 118 in bar shaped platy structure is also fixedly connected between two flanges;On
Structural strength between two flanges can not only be enhanced by stating cloth-drawing mechanism holder 118, additionally it is possible to be formed for installing discharge port
The holder of presser so that the structure of pavier entirety is more reasonable compact.
When implementation, layout machine 1 further includes electromagnetic clutch, shaft and the belt pulley 102 of roller driving motor 19
Between electromagnetic clutch is installed.The setting of above-mentioned electromagnetic clutch, can be in 104 granny rag of cloth-drawing mechanism and layout machine 1
When whole retrogressing, electromagnetic clutch can all disconnect the power of the output of roller driving motor 19, ensure to spread having for cloth process with this
Sequence and steady.
Wherein, the engine base includes upper stand 112 and lower framework seat 103;The surrounding bottom of the upper stand 112
Fixation is vertically arranged with guide sleeve 14, and the position that the guide sleeve 14 is corresponded on the lower framework seat 103 is fixedly installed leads vertically
Column, the guide sleeve 14 is socketed on corresponding guide post so that the upper stand 112 is connected with the lower framework seat 103,
The cloth axis, cloth cutting machine structure and cloth-drawing mechanism 104 are installed in the upper stand 112;
It is arranged between the upper stand 112 and lower framework seat 103 in two pieces of vertically relative support plates 110;Institute
It further includes scissor lift platform 120 to state layout machine 1, and the scissor lift platform 120 is fixedly mounted between two pieces of support plates 110, is made
Obtaining upper stand 112 being capable of 103 raising and lowering of opposing lower portions frame seat.
When implementation, the cloth pinch mechanism is also fixedly mounted in the upper stand 112.
When implementation, the scissor lift platform 120(For existing apparatus, it can be used and be such as compared with notification number:
The technical solution of CN104627899A)It is placed in inside layout machine 1, and laterally disposed relative to entire cutting table 5, is used by lifting platform
Stepper motor 119, lifting platform ball-screw, lifting platform guide rail slide unit 121 and scissor-like jack composition;Lifting platform rolls
The pedestal of ballscrew is connect with the layout machine frame seat, and lifting platform is installed on lifting platform ball-screw pedestal with guide rail slide unit
Top, and lifting platform guide rail slide unit upper end connects scissor-like jack, the connection of lifting platform ball-screw nut seat 122 is cut
Formula jack bottom supports, the lifting platform under making lifting platform stepper motor 119 control drive scissor-like jack with ball-screw
Lifting up and down.
Wherein, the fabric cutter is two to be arranged in parallel along two sides of 5 length direction of cutting table with the linear guide;
The fabric cutter rack 204 is the strip supporting structure parallel with the width direction of cutting table 5, the fabric cutter rack
204 both ends bottom is fixedly mounted on the sliding block of the linear guide 7 of two sides parallel arrangement of 5 length direction of cutting table;
The middle part of the fabric cutter rack 204 is located at 5 top of the cutting table;
The fabric cutter further includes cutter head transverse-moving mechanism, and the cutter head transverse-moving mechanism includes being mounted on fabric cutter rack 204
On fabric cutter ball-screw, fabric cutter is with ball-screw slide plate 201 and fabric cutter stepper motor;The fabric cutter rolling
Ballscrew is the strip arranged along 204 length direction of fabric cutter rack, and both ends are mounted on fabric cutter rack 204 by bearing
On, one end of the fabric cutter ball-screw, which is drivingly connected, the fabric cutter stepper motor, the fabric cutter ball
Sliding sleeve is connected to fabric cutter ball-screw slide plate 201 on leading screw, and the fabric cutter deviates from ball wire with ball-screw slide plate 201
The one side of thick stick is vertical installation surface;
The fabric dividing knife assembly includes fabric dividing cutter head supporting box 211, fabric dividing cutter head 206, fabric dividing cutter head connecting rod 223, knife
Have cutting vibrating mechanism and cutter steering mechanism;The fabric dividing cutter head supporting box 211 is fixedly mounted on the vertical installation surface
On;223 vertical sliding of fabric dividing cutter head connecting rod runs through the bottom of the fabric dividing cutter head supporting box 211, and peace is fixed in lower end
Equipped with the vertical fabric dividing cutter head 206, the outer cutting edge of the fabric dividing cutter head 206 is the arcuate structure that lower end is tip;
Cutter cutting vibrating mechanism and cutter steering mechanism are mounted on the fabric dividing cutter head supporting box 211, and
It is connected respectively with the epimere of the fabric dividing cutter head connecting rod 223.
When implementation, cutter cutting vibrating mechanism includes cutting driving cylinder 216, cutting driving cylinder
216 push rod is downwards and lower end is fixedly linked with the fabric dividing cutter head connecting rod 223.Above-mentioned includes cutting driving cylinder
216 cutter cutting vibrating mechanism structure is simple, easy to control, more conducively implements.When implementation, cutting driving cylinder
216 are fixedly mounted on cylinder block locating cover 217, the edge of the cylinder block locating cover 217 by bolt be fixedly mounted on
The cylinder block 214 at the top of the supporting box is fixedly connected.
When implementation, the fabric dividing cutter head steering structure includes cannulated sleeve axis 225, worm gear 219, worm screw 210 and fabric dividing knife
Head steering stepper motor;225 whole slide of cannulated sleeve axis is socketed in outside fabric dividing cutter head connecting rod 223, described hollow
The upper and lower ends of quill 225 are supported through fabric dividing cutter head supporting box 211 and by bearing and fabric dividing cutter head supporting box 211
It is connected;There is vertical bar shaped guide groove, the lateral surface evagination of the fabric dividing cutter head connecting rod 223 on the cannulated sleeve axis 225
It is provided with the holding screw 222 for being inserted into the bar shaped guide groove so that the fabric dividing cutter head connecting rod 223 is in circumferencial direction limit and energy
It is enough to make vertical motion along bar shaped guide groove;The outer, coaxial of the cannulated sleeve axis 225 is fixedly connected with the worm gear 219, institute
Worm screw 210 is stated to engage connection with the worm gear 219 and be fixedly mounted in fabric dividing cutter head supporting box 211 by bearing and holder
Portion;The fabric dividing cutter head steering stepper motor is connected with the driving of the worm screw 210.
The setting of above-mentioned fabric dividing cutter head steering structure, because being used between fabric dividing cutter head connecting rod 223 and cannulated sleeve axis 225
The above respective outer side edges connection so that it is vertical that fabric dividing cutter head connecting rod 223 can ensure to make under the driving that cutting drives cylinder 216
The function of shake and cutting cloth on direction;In addition to this, above-mentioned worm gear 219, worm screw 210 and fabric dividing cutter head steering stepping
Motor and 225 matched structure of cannulated sleeve axis, can successfully control cannulated sleeve axis 225 and fabric dividing cutter head in circumference side
To rotation, so that fabric dividing cutter head(After being matched with fabric cutter walking mechanism and cutter head transverse-moving mechanism)Complete complex plane figure
The cutting of shape, the intellectually and automatically for improving cloth cutter are horizontal.
The fabric dividing knife assembly further includes compression spring 224 and claw 207;The compression spring 224 is socketed in cannulated sleeve axis 225
The upper surface and 221 following table of end cap on the fabric dividing cutter head supporting box 211 that outside lower end and both ends are connected to the claw
Between face;The claw 207 is two of whole L-shaped structure, and the upper end of two claws 207 is socketed in cannulated sleeve axis
225 lower end, connects with compression spring, and the gap location between the lower end of two claws 207, which runs through, the fabric dividing cutter head.
The setting of above-mentioned rib, compression spring 224 and claw 207 so that the lower face of the claw 207 can steadily press and wait for
Cut position at cloth so that the cutting of fabric dividing cutter head get up it is more accurate smooth.
Wherein, the fabric cutter further includes the vertically movable mechanism of cutter head(It is not shown in figure), the vertically movable machine of cutter head
Structure includes being mounted on fabric cutter with the ball-screw of the vertical shift in the vertical installation surface of ball-screw slide plate, vertical shift feed screw nut
Seat and vertical shift stepper motor;The vertical shift is integrally in a vertical shape with ball-screw, and both ends be fixed on by bearing block it is described
In vertical installation surface;The vertical shift ball-screw is connected with the driving of vertical shift stepper motor, on the vertical shift ball-screw
On be socketed with the vertical shift feed screw nut seat, the vertical shift is supported with the fabric dividing cutter head is installed on feed screw nut seat
Babinet, and fabric dividing cutter head supporting box is enable to make moving on vertical direction along ball-screw.
When implementation, fabric cutter 2 further includes Box Cover 208, the Box Cover 208 and the fabric dividing cutter head supporting box 211
Top peripheral side cover closes connection.So, Box Cover 208 can effectively prevent cutting the floating material generated during cloth
Fabric dividing cutter head supporting box 211 is entered to, better protective effect is played.
When implementation, fabric cutter 2 further includes fabric cutter walking mechanism dust cover 205, fabric cutter ball-screw and vertical shift
Equal hood guard at ball-screw is provided with fabric cutter walking mechanism dust cover 205.
It is that above-mentioned full-automatic cloth paving cuts integrated operation principle explanation below:
Above-mentioned full-automatic cloth paving cuts all-in-one machine and uses control system with matching(It is not shown in figure)It is controlled.
Under the premise of knowing that above-mentioned full-automatic cloth paving cuts all-in-one machine complete structure, those skilled in the art(Industry control)Know by existing
Know to design and cuts the control system that the structure of all-in-one machine matches with the full-automatic cloth paving(Industrial personal computer, monolithic can be used
Any one in machine or PLC is as controller), therefore not to repeat here.
Before work:
The initial position of layout machine 1 is far from the maximum stroke for sprawling presser 8;The initial bit set of fabric cutter 2
Presser 8 is sprawled in separate(With layout machine 1)Reversed maximum stroke;Tool parts are according to the need of cut cloth specification
It is placed in left end or right end.
First the cloth roll of a roll of specified specification on layout machine 1(As shown in Fig. 4 cloth rolls 18), then pull out cloth
Head across two roller 107 of the top of layout machine 1, and pulls out a segment length.
When work:
First, start control system, layout machine 1 is first started to work, and the roller inside layout machine 1 is driven with driving motor 19
Belt pulley 102 is transferred to gear 109 again, and cloth is made to be fallen under roller at the side guide 117 on cloth-drawing mechanism 104, then, draws
Cloth cylinder 113 pulls out cloth.Keep layout machine 1 whole to sprawling to control ball-screw 6 in the stepper motor of 5 side of cutting table simultaneously
Presser 8 is close, and layout machine 1 trigger sprawl presser 8 close to after switch, under twin shaft cylinder movement and Turbogrid plates
The cloth of the pull-out of layout machine 1 is pushed down after shifting.
Then, layout machine 1 is whole retreats, and the granny rag cylinder axis of cloth-drawing mechanism 104 is withdrawn together simultaneously, waits for the drawing of next time
Cloth process.Position after layout machine is fallen back on, the cloth knife 13 that breaks cut off cloth.During entire granny rag and cut-out cloth:Because
The belt pulley rear portion on 1 top of layout machine is equipped with electromagnetic clutch, therefore is retreated with 1 entirety of layout machine in 104 granny rag of cloth-drawing mechanism
When, electromagnetic clutch will disconnect roller with driving motor 19 transmit come power, with this ensure paving cloth process orderly peace
Surely.And when the whole retrogressing of layout machine 1, the granny rag cylinder axis of cloth-drawing mechanism 104 will be withdrawn together simultaneously, wait for the granny rag of next time
Process.At the same time, when the thickness of spread cloth reaches a timing, the scissor lift platform 111 at 1 rear portion of layout machine controls paving cloth
The whole lifting of machine 1.The cloth of the specified number of plies and length is back and forth spread out with this.
Secondly, the communicated band 4 of cloth completed reaches in 2 working range of fabric cutter.Tool parts are in step motor control
Ball-screw drive under can be achieved around, the movement in upper and lower three directions.Cutting is controlled with driving cylinder 216
206 up-down vibration cutting cloth of fabric dividing cutter head.Fabric dividing cutter head is turned to drives worm gear 219 and worm screw 210 with stepper motor 203, makes
Fabric dividing cutter head 206 can 360 degree without dead angle rotate.
Finally, the communicated band of the cloth that cuts 4 is sent in the working range of six shaft mechanical arms 307 of material tidying mechanism 3.Six
The classification of shaft mechanical arm 307 grips useful and useless cloth and is put into cloth collection trolley 310 and scrap collecting tank 308 respectively
In.For on conveyer belt 4 it is remaining can not grip and the cloth of unnecessary gripping finally communicated band 4 is fallen into garbage collection slot
305, it is controlled in push plate push-in scrap collecting tank 308 by garbage collection rodless cylinder 302.
It repeats the above process, realizes the continuous automatic processing of cloth.
The sprawling of cloth can be greatly improved, cuts and to having cut by cutting all-in-one machine using above-mentioned full-automatic cloth paving
At the working efficiency that is picked up of cloth.
Finally, it should be noted that technical side the above examples are only used to illustrate the technical scheme of the present invention and are not limiting
Case, it will be understood by those of ordinary skill in the art that, those are modified or replaced equivalently technical scheme of the present invention, and
The objective and range for not departing from the technical program, are intended to be within the scope of the claims of the invention.
Claims (9)
1. full-automatic cloth paving cuts all-in-one machine, including cutting table, layout machine, layout machine walking mechanism, sprawl presser, fabric dividing
Machine and fabric cutter walking mechanism;
The layout machine includes engine base, cloth axis and cloth cutting machine structure;The engine base is integrally elongated, the cloth axis for institute
The parallel strip of the length direction of engine base is stated, and may be rotatably mounted on the engine base;The cloth cutting machine structure includes disconnected cloth
Cylinder and disconnected cloth knife, the cylinder barrel of the disconnected cloth cylinder are integrally fixedly mounted on the exit side of the engine base, on the disconnected cloth cylinder
It is installed with blade downward and is used to cut off the disconnected cloth knife of cloth;
The layout machine walking mechanism includes two layout machine the linear guides being arranged in parallel along cutting table two sides, every paving
Cloth machine is with being socketed with layout machine sliding block in the linear guide;The both ends bottom of the engine base length direction is fixedly mounted on paving cloth
On machine sliding block, and the middle part of the engine base is located above the cutting table;The layout machine walking mechanism further includes for driving
The layout machine drive motor that engine-bed is moved along layout machine with the linear guide;
The presser of sprawling includes braced frame, paving sanction compress cylinder, paving sanction pressing plate and touch switch;The support frame
Frame string configuration generally parallel with the length direction of engine base;The both ends of the braced frame length direction are fixed, in
Portion, which is suspended from above the cutting table and is equipped with the paving, cuts out compress cylinder;The paving cuts out the push rod of compress cylinder downward and lower end is solid
Pressing plate is cut out equipped with the paving by Dingan County, and the paving cuts out pressing plate and compresses cloth with that can be compressed to the upper surface of cutting table after putter action
Material;The touch switch is integrally fixedly mounted in the braced frame, and described in the triggering end direction of the touch switch
It layout machine and can be triggered by close layout machine, the signal output end of the touch switch cuts out the gas supply of compress cylinder with paving
The control terminal of solenoid valve in circuit is electrically connected;
The fabric cutter includes fabric cutter rack and fabric dividing knife assembly;The fabric cutter walking mechanism includes flat along cutting table side
The fabric cutter the linear guide of row arrangement, socket is provided with fabric cutter sliding block in the fabric cutter the linear guide;It is described
The lower part of fabric cutter rack is fixedly mounted on fabric cutter sliding block, and the top of the fabric cutter rack, which is equipped with, is suspended from cutting table
Top and can be to the fabric dividing knife assembly that is cut to the cloth on cutting table;The fabric cutter walking mechanism further includes
Fabric cutter drive motor for driving fabric cutter rack to be moved along the linear guide;
It is characterized in that:It further include material tidying mechanism;
The material tidying mechanism includes mechanical arm and cloth collects trolley, and the mechanical arm and cloth collect trolley and be integrally provided in sanction
Cut the position of the outer and neighbouring cutting table of platform;The actuating station of the mechanical arm can collect trolley in the upper surface of cutting table and cloth
Rewinding mouth between alternately move, the actuating station of the mechanical arm is fixedly installed picks up cloth pawl by what clip claw mechanism was constituted, described
It picks up cloth pawl and the cloth completed is cut by fabric cutter on cutting table for picking up;
It is additionally provided with cloth-drawing mechanism on the layout machine;The cloth-drawing mechanism is installed on the exit side of the engine base, and the granny rag
Mechanism is integrally less than the position of the cylinder barrel of disconnected cloth rodless cylinder;The cloth-drawing mechanism includes granny rag cylinder, granny rag connecting rod, arc
Guide rail slide unit, side pressure cylinder and side guide;
The both ends of the engine base length direction and form that there are two flanges positioned at the position evagination of the lower section of exit side, wherein each
It is laterally fixedly mounted on flange there are one the granny rag cylinder, the push rod of the granny rag cylinder is towards base outer;
Mirror symmetry is fixedly mounted on two opposite medial surfaces of described two flanges leads there are one the opening up arc
Rail slide unit, each arc-shaped guide rail slide unit slidably connect one piece of sliding block, are cut with scissors between each sliding block and the adjacent granny rag cylinder
It is connected with the granny rag connecting rod;Side lower edge evagination on each sliding block away from adjacent ribs is formed with one piece of side pressure
Plate, the top position that side guide is located on the side of the sliding block are installed with the side pressure cylinder, the side pressure cylinder
The length direction of push rod is installed with one piece for the cloth inserted side guide perpendicular to the side guide and in outer end.
2. full-automatic cloth paving according to claim 1 cuts all-in-one machine, it is characterised in that:Further include conveyer belt, conveyer belt
With driving roller and conveyer belt driving motor;
The upper surface of the cutting table is equipped with the conveyer belt, and the both ends installation settings of the cutting table has the conveyer belt to use
Driving roller, and the conveyer belt driving roller in front end is connected with the shaft of the transmission belt driving motor;
The layout machine, sprawl presser, fabric cutter and material tidying mechanism along the conveyer belt direction of transfer from front to back according to
Secondary arrangement.
3. full-automatic cloth paving according to claim 1 cuts all-in-one machine, it is characterised in that:It is whole that the cloth collects trolley
For open-topped rectangular box formula structure, the open top constitutes the rewinding mouth;The cloth collects the collection of trolley
Arranged in a crossed manner in length and breadth in space to have a polylith grid baffle, collection space is divided into mutually isolated more by the polylith grid baffle
A storage space.
4. full-automatic cloth paving according to claim 1 cuts all-in-one machine, it is characterised in that:The material tidying mechanism further includes machine
Tool arm running gear, the mechanical arm running gear include fulcrum bearing, mechanical arm ball-screw, mechanical arm nut seat and machine
Tool arm stepper motor;The length direction of the mechanical arm ball-screw perpendicular to the cutting table length direction, and should
The both ends of mechanical arm ball-screw by bearing be mounted on the fulcrum bearing on, one end of the mechanical arm ball-screw with
The mechanical arm is driven with stepper motor to be connected;The bottom of the mechanical arm, which is fixedly installed in, is socketed in the mechanical arm ball
The mechanical arm nut seat on leading screw.
5. full-automatic cloth paving according to claim 1 cuts all-in-one machine, it is characterised in that:The material tidying mechanism further includes giving up
Expect that collecting tank, the garbage collection slot generally top have the strip trough body structure of notch;The length of the garbage collection slot
It spends direction and the conveying direction of the conveyer belt is perpendicular;The notch of the garbage collection slot is located at the outer of the conveyer belt rear end
The back lower place, and the waste material to be fallen by the conveyer belt rear end can be accepted.
6. full-automatic cloth paving according to claim 1 cuts all-in-one machine, it is characterised in that:The layout machine includes cloth clamp
Mechanism, the cloth pinch mechanism is sent to be set on the engine base between cloth axis and cloth cutting machine structure;The cloth pinch mechanism packet
Roller driving motor and at least a pair of of roller are included, wherein the axial direction of each pair of roller is parallel with the length direction of engine base and both ends
It is rotatably connected on the engine base, the roller is fixedly mounted on engine base with driving motor and for driving each pair of roller energy
Common inwardly rotated down is reached to pinch cloth.
7. full-automatic cloth paving according to claim 1 cuts all-in-one machine, it is characterised in that:The engine base includes upper stand
With lower framework seat;The surrounding bottom of the upper stand is fixed and is vertically arranged with guide sleeve, and institute is corresponded on the lower framework seat
The position for stating guide sleeve is fixedly installed guide post vertically, and the guide sleeve is socketed on corresponding guide post so that the upper stand and institute
It states lower framework seat to be connected, the cloth axis, cloth cutting machine structure and cloth-drawing mechanism are installed in the upper stand;
It is arranged between the upper stand and lower framework seat in two pieces of vertically relative support plates;The layout machine further includes
Scissor lift platform, the scissor lift platform are fixedly mounted between two pieces of support plates so that upper stand being capable of opposing lower portions machine
Stand raising and lowering.
8. full-automatic cloth paving according to claim 1 cuts all-in-one machine, it is characterised in that:The fabric cutter the linear guide
For two to be arranged in parallel along two sides of cutting table length direction;The fabric cutter rack is the width direction with cutting table
Parallel strip supporting structure, the both ends bottom of the fabric cutter rack are fixedly mounted on two of cutting table length direction
On the fabric cutter sliding block of the fabric cutter the linear guide of side parallel arrangement;The middle part of the fabric cutter rack is located at the sanction
It cuts above platform;
The fabric cutter further includes cutter head transverse-moving mechanism, and the cutter head transverse-moving mechanism further includes the sanction being mounted in fabric cutter rack
Cloth machine ball-screw, fabric cutter are with ball-screw slide plate and fabric cutter stepper motor;The fabric cutter is with ball-screw
Along the strip of fabric cutter rack length direction arrangement, and both ends are mounted on by bearing in fabric cutter rack, the fabric cutter
Being drivingly connected with one end of ball-screw has the fabric cutter stepper motor, the fabric cutter to be slidably socketed on ball-screw
It is perpendicular away from the one side of fabric cutter ball-screw to have fabric cutter ball-screw slide plate, the fabric cutter ball-screw slide plate
Straight mounting surface;
The fabric dividing knife assembly includes fabric dividing cutter head supporting box, fabric dividing cutter head, fabric dividing cutter head connecting rod, cutter cutting vibrating mechanism
With cutter steering mechanism;The fabric dividing cutter head supporting box is fixedly mounted in the vertical installation surface;The fabric dividing cutter head connects
Bar vertical sliding runs through the bottom of the fabric dividing cutter head supporting box, and lower end is installed with the vertical fabric dividing cutter head,
The outer cutting edge of the fabric dividing cutter head is the arcuate structure that lower end is tip;
Cutter cutting vibrating mechanism and cutter steering mechanism are mounted on the fabric dividing cutter head supporting box, and respectively with institute
The epimere for stating fabric dividing cutter head connecting rod is connected.
9. full-automatic cloth paving according to claim 8 cuts all-in-one machine, it is characterised in that:The fabric cutter further includes cutter head
Vertically movable mechanism, the vertically movable mechanism of cutter head include in the vertical installation surface of fabric cutter ball-screw slide plate
Vertical shift ball-screw, vertical shift is with feed screw nut seat and vertical shift stepper motor;The vertical shift is in integrally perpendicular with ball-screw
Straight shape, and both ends are fixed on by bearing block in the vertical installation surface;The vertical shift ball-screw and vertical shift stepping electricity
Machine driving is connected, and the vertical shift is socketed with the vertical shift feed screw nut seat, vertical shift leading screw spiral shell on ball-screw
It is installed with the fabric dividing cutter head supporting box in female seat, and fabric dividing cutter head supporting box is erected along ball-screw
The upward movement of histogram.
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CN106592194B true CN106592194B (en) | 2018-08-17 |
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