A kind of welding gun swing angle device
Technical field
The present invention relates to technical field of welding equipment, is specifically related to a kind of welding gun swing angle device.
Background technology
With the fast development of economic technology, pipeline automation electroplating equipment wielding machine also obtain high speed development.Now pipeline is complete
Position electroplating equipment wielding machine in welding process in order to obtain high-quality weld seam, to the control of welding pool in welding process increasingly
Become more meticulous, therefore the structure for pipeline all position welding Machine Design and control propose new requirement.Particularly in pipeline
During all-position welding, because welding head is welded under different welding position forms, the welding pool of each position
It is affected by gravity, the shape after causing the liquid metal surface of each welding pool to be molded is different, so as to affect finally to weld matter
Amount.
The content of the invention
Present invention aims to above-mentioned existing problems and deficiency, there is provided a kind of structure is reliable, safe and convenient to use,
Angle of welding gun that can be when welding head is welded to optional position during pipeline all position welding on butt welding machine head is realized
Real-time adjustment, makes the angle of welding gun on welding head be in optimal soldering angle all the time, it is ensured that the surface configuration in weld seam molten bath
Identical welding gun swing angle device.
The technical scheme is that what is be achieved in that:
Welding gun swing angle device of the present invention, including the swing angle device body on picking installed in all position welding, is characterized in:
Fixed plate that longitudinal lowering or hoisting gear that the swing angle device body includes with all position welding picks is connected, it is arranged in fixed plate
And the swinging angle control mechanism for driving torch swinging that is connected with the welding gun that all position welding picks and it is arranged on fixed plate
And the pivot angle position-limit mechanism for limiting torch swinging angular range being connected with swinging angle control mechanism.
In order that the simple structure of swinging angle control mechanism, and control effect is good, the swinging angle control mechanism includes and welding gun
Driving wheel that the location-plate being connected, the motor being fixedly mounted on location-plate are connected with the rotating shaft of motor and with master
The arc track that driving wheel is connected, the arc track is fixedly mounted in fixed plate, and by the motor driving wheel is ordered about
Arcuately track is moved and realizes the swing of welding gun.
In order that the swing of welding gun is stablized, and swinging angle control high precision, the driving wheel is gear, and the arc track is
Intrados is provided with the arc-shaped rack track of tooth bar, and the wheel and rack engagement connection, the pivot angle position-limit mechanism is located at gear
Lower section.
In order that the simple structure of pivot angle position-limit mechanism, and can be well matched with using with swinging angle control mechanism, it is described
Pivot angle position-limit mechanism include be fixedly mounted in fixed plate arc-shaped slide rail, be connected with swinging angle control mechanism by fixing axle and
Spring bearing on the extrados of arc-shaped slide rail and it is connected with swinging angle control mechanism by locating shaft and is slided positioned at arc
Positioning bearing on the intrados of rail, and be separately provided for limiting support on the extrados and intrados of the arc-shaped slide rail
The limited impression of the event trace of bearing and positioning bearing, the two ends of the limited impression be provided with for limit spring bearing and
The limiting plate of the scope of activities of positioning bearing.
In order to further improve the stability of swinging angle control, the locating shaft is eccentric shaft, and the eccentric shaft is by locking
Block is connected in swinging angle control mechanism.And, the spring bearing is symmetrically provided with two.
In order to reduce friction, make the swing of welding gun more smooth, be connected in the fixing axle and locating shaft for
The axle sleeve that spring bearing and positioning bearing are separated with swinging angle control mechanism.
In order to ensure welding gun can realize effectively welding at swash angle position, the pivot angle position-limit mechanism is used to limit weldering
Rifle is to swing in the range of ± 15 degree in center of circle angle.
It is finely adjusted using position for the ease of Butt welding gun, further improves welding effect, the swinging angle control mechanism leads to
Cross micro-adjusting mechanism to be connected with welding gun, and welding gun can be realized in lengthwise position by the micro-adjusting mechanism and be horizontally diverted
Regulation.
In order that the simple structure of micro-adjusting mechanism, using reliable and adjust easy, the micro-adjusting mechanism includes briquetting, fixture block
And handle, the welding gun is set on fixture block and is fixedly clamped by fixture block, the connecting shaft of the handle sequentially pass through fixture block and
It is connected with briquetting after the gathering sill arranged in swinging angle control mechanism, by rotating the handle briquetting and fixture block and pivot angle control is made
Gear grips processed or the regulation unclamped and realize welding gun in lengthwise position and be horizontally diverted.
The present invention has advantages below:
1st, can be with the welding gun angle on butt welding machine head when welding head is welded to optional position during pipeline all position welding
Degree realizes real-time adjustment so that angle of welding gun is in all the time optimal soldering angle, it is ensured that the surface configuration in weld seam molten bath is identical,
So as to obtain the weld seam of more high-quality;
2nd, angle of welding gun is easy to adjust, and break-in is quick;
3rd, intensity is high, the fixed reliability of Butt welding gun;
4th, simple structure, reliable in action is cheap.
Below in conjunction with the accompanying drawings the present invention is further illustrated.
Description of the drawings
Fig. 1 be the present invention installed in all position welding pick on dimensional structure diagram.
Fig. 2 is I in FIG of the invention:Mplifying structure schematic diagram at I.
Fig. 3 is the assembling structure schematic diagram of the present invention.
Fig. 4 is the assembling structure schematic diagram of the present invention and welding gun.
Specific embodiment
As Figure 1-Figure 4, welding gun swing angle device of the present invention, including the pendulum picked installed in all position welding on 1
Angle apparatus body 2, the swing angle device body 2 includes being connected by pick 1 longitudinal lowering or hoisting gear of screw and all position welding
Fixed plate 3, be arranged in fixed plate 3 and with all position welding pick 1 welding gun 11 be connected for driving welding gun 11 to swing
Swinging angle control mechanism and be arranged in fixed plate 3 and be connected with swinging angle control mechanism for limiting the pendulum angle of welding gun 11
The pivot angle position-limit mechanism of scope.
In the present embodiment, the swinging angle control mechanism is included the location-plate 9 being connected with welding gun 11, is consolidated by screw
Driving wheel 6 and be connected with driving wheel 6 that the motor 19 that Dingan County is mounted on location-plate 9 is connected with the rotating shaft of motor 19
Arc track 5, the arc track 5 is fixedly mounted in fixed plate 3 by screw, is ordered about actively by the motor 19
Arcuately track 5 is moved and realizes the swing of welding gun 11 wheel 6, i.e., in the case where the arc surface of arc track 5 is oriented to, when the edge of driving wheel 6
When arc track 5 is moved, because motor 19 is fixedly connected with location-plate 9, therefore motor 19 and location-plate 9 can be with driving wheels
6 are synchronized with the movement, and drive welding gun 11 to swing so as to pass through location-plate 9.As illustrated, offering through hole, motor on location-plate 9
19 rotating shaft is fixedly connected through the through hole with driving wheel 6.And, the driving wheel 6 is gear, and the arc track 5 is
Intrados is provided with the arc-shaped rack track of tooth bar, and the wheel and rack engagement connection, the pivot angle position-limit mechanism is located at gear
Lower section, by the connected mode of wheel and rack, stability when swinging angle control mechanism swings can be effectively improved.Certainly, it is main
Driving wheel 6 can also be other versions, and such as driving wheel 6 has the common circle wheel of certain roughness for surface, now arc
The intrados that shape track 5 is used to be connected with driving wheel 6 is also configured to the cambered surface with certain roughness, so that it is guaranteed that driving wheel
6 arcuately can move track 5, without the problem for occurring skidding.
And, in the present embodiment, the pivot angle position-limit mechanism includes being fixedly mounted in fixed plate 3 by screw
Arc-shaped slide rail 17, it is connected with the location-plate 9 of swinging angle control mechanism and on the extrados of arc-shaped slide rail 17 by fixing axle 4
Spring bearing 7 and be connected with the location-plate 9 of swinging angle control mechanism and positioned at the inner arc of arc-shaped slide rail 17 by locating shaft 15
Positioning bearing 20 on face, the cambered surface of the arc-shaped slide rail 17 is consistent with the cambered surface of the arc track 5 of swinging angle control mechanism direction
And with identical center of circle angle, the i.e. intrados of arc track 5 towards arc-shaped slide rail 17 extrados, and the arc-shaped slide rail
It is separately provided for limiting the spacing recessed of the event trace of spring bearing 7 and positioning bearing 20 on 17 extrados and intrados
Groove 171, the two ends of the limited impression 171 are provided with the limit for limiting the scope of activities of spring bearing 7 and positioning bearing 20
Position plate 16, the limiting plate 16 is fixed on the two ends of limited impression 171 by way of welding or mode connects for screw.Wherein, support
Bearing 7 and positioning bearing 20 are rolling bearing.Spring bearing 7 is located at the lower section of gear, and both do not contact.And, it is described
Locating shaft 15 is eccentric shaft, and the eccentric shaft is connected on the location-plate 9 of swinging angle control mechanism, using bias by latch segment 10
The characteristic of axle eliminating the gap of bearing and arc-shaped slide rail 17, so as to further improve stablizing for swinging angle control mechanism swing
Property.And, the spring bearing 7 is symmetrically provided with two, i.e. fixing axle 4 and is also correspondingly arranged on two, and each fixing axle 4 passes through
Nut and spring washer 18 are fixedly connected on the location-plate 9 of swinging angle control mechanism.Meanwhile, divide in the fixing axle 4 and locating shaft 15
The axle sleeve 8 for spring bearing 7 and positioning bearing 20 to be separated with the location-plate 9 of swinging angle control mechanism is not connected with, so that
Location-plate 9 will not produce friction during swing with the side of arc-shaped slide rail 17, make the swing of welding gun 11 more smooth.
In present embodiment, the pivot angle position-limit mechanism swings in center of circle angle for limiting welding gun 11 as in the range of ± 15 degree.
For convenience Butt welding gun 11 is finely adjusted, and further to improve welding effect, the swinging angle control mechanism is by micro-
Regulating mechanism is connected with welding gun 11, and can realize welding gun 11 in lengthwise position by the micro-adjusting mechanism and be horizontally diverted
Regulation.And, in the present embodiment, the micro-adjusting mechanism includes briquetting 12, fixture block 13 and handle 14, and the welding gun 11 is worn
Put in the through hole opened up on fixture block 13 and be fixedly clamped by fixture block 13, the connecting shaft of the handle 14 sequentially passes through fixture block 13
On the connecting hole that opens up and swinging angle control mechanism location-plate 9 on be threadedly coupled with briquetting 12 after the gathering sill 91 that arranges, pass through
Rotating the handle 14 makes briquetting 12 and fixture block 13 clamp or unclamp and realize that welding gun 11 exists with the location-plate 9 of swinging angle control mechanism
Lengthwise position and the regulation being horizontally diverted.That is, welding gun 11 can be along gathering sill 91 under the drive of fixture block 13
Lower movement, so as to realize the regulation of lengthwise position;Meanwhile, welding gun 11 can be with around the connecting shaft of handle 14 in the drive of fixture block 13
Rotate, so as to realize the regulation being horizontally diverted.
Additionally, the swinging angle control mechanism can also be arranged to other versions, for example, order about fixed by hydraulic cylinder
Position plate 9 drives welding gun 11 to swing, and the cylinder body of hydraulic cylinder is fixedly mounted in fixed plate 3, and location-plate 9 can be turned by a pole
It is connected to dynamicly in fixed plate 3, driving wheel 6 and arc track 5 now need not be set, as long as and in the swaying direction of location-plate 9
Both sides be respectively provided with a positive stop to constitute pivot angle position-limit mechanism.
Finally illustrate application of the welding gun swing angle device provided by the present invention in the middle of reality:
Welding gun swing angle device provided by the present invention is arranged on into pick 1 longitudinal direction of all position welding by fixed plate 3 thereon to rise
The installing plate of falling unit(Do not mark in figure)On, at the same by pipeline to be welded be set in all position welding pick 1 centre bore in(As schemed
Shown in 1), and adjust positioning datum.Motor 19 provides power for gear so that gear is up in arc-shaped rack track
Walk, drive location-plate 9 to move, and fixing axle 4 is servo-actuated with eccentric shaft, and then drive each bearing to roll on arc-shaped slide rail 17
It is dynamic.By the limited impression on the extrados and intrados of arc-shaped slide rail 17, the run trace of each bearing is limited.Also, utilize
The characteristic of eccentric shaft is eliminating the gap of each bearing and arc-shaped slide rail 17.Meanwhile, fixing axle 4 and eccentric shaft are protected by axle sleeve 8
Card and the distance of location-plate 9, the pendulum angle of welding gun swing angle device is limited with limiting plate 16, and then realizes the pivot angle of Butt welding gun 11
Maximum angle restriction so that welding gun 11 can center of circle angle be ± 15 degree in the range of swing.Further, by adjusting
Whole handle 14, can be with the position of Butt welding gun 11 in longitudinal direction(That is above-below direction)Further finely tuned with being horizontally diverted, so as to
Obtain more preferably soldering angle so that the molding control of welding pool is more accurate, obtains high-quality weld seam.
The present invention is described by embodiment, but is not limited the invention, with reference to description of the invention, institute
Other changes of disclosed embodiment, such as the professional person of this area is readily apparent that, such change should belong to
Within the scope of the claims in the present invention are limited.