CN106583674B - A kind of continuous casting excision forming equipment of copper profile - Google Patents
A kind of continuous casting excision forming equipment of copper profile Download PDFInfo
- Publication number
- CN106583674B CN106583674B CN201611001608.1A CN201611001608A CN106583674B CN 106583674 B CN106583674 B CN 106583674B CN 201611001608 A CN201611001608 A CN 201611001608A CN 106583674 B CN106583674 B CN 106583674B
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- China
- Prior art keywords
- cylinder
- channel
- copper
- blanking
- profile
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
- B22D11/004—Copper alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/126—Accessories for subsequent treating or working cast stock in situ for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
Abstract
The present invention discloses a kind of continuous casting excision forming technique of copper profile, including feeding, melt, molding, traction, cutting, blanking, warehousing process process.A kind of continuous casting excision forming technique of copper profile of the present invention, using flat casting, can the molding of continuous casting journey, improve cast molding efficiency.
Description
Technical field
The present invention relates to casting of metals technical field more particularly to a kind of continuous casting excision forming techniques of copper profile.
Background technique
The casting of existing copper profile generally uses centrifugal casting, and centrifugal casting is during casting due to centrifugal rotation
Reason causes the copper profile after cast molding to be easy to appear stomata, and then influences the intensity of copper profile, and existing casting is all made of
Primary casting, cannot be continuously shaped.
Summary of the invention
The purpose of the present invention is to provide a kind of continuous casting excision forming techniques of copper profile, using flat casting, Neng Goulian
Continuous casting journey molding, improves cast molding efficiency.
In order to achieve the above object, present invention provide the technical scheme that the following steps are included:
1) feeding pours into the mixed raw material of copper powder, aluminium powder, zinc powder, manganese powder and silicon powder according to the ratio in smelting furnace；
2) melt makes the melting sources in smelting furnace at copper water from furnace bottom heated crucible to 800-1500 degrees Celsius；
3) it forms, so that copper water is flowed through molding machine and be shaped to copper profile；
4) it draws, the copper profile in step 3) is drawn past synchronization cutting mechanism using dragger；
5) it cuts, the copper profile drawn in step 4) is after synchronization cutting mechanism meets the length needed, synchronization cutting mechanism
Start to be continuously the copper profile for needing size by copper section steel cutting；
6) the copper profile in step 5) is passed through blanking device blanking by blanking；
7) it is put in storage, copper profile in step 6) is collected into storage.
The smelting furnace is intercommunication smelting furnace, and the smelting furnace includes the first smelting furnace, first smelting furnace by copper water channel and
Second smelting furnace is connected, and is equipped with control valve on the copper water channel, first smelting furnace of copper water channel distance and the second smelting furnace
Distance from bottom is equal, and is all 8-12cm, opens up respectively immediately ahead of first smelting furnace and the second smelting furnace close to the position of bottom
There is copper water outlet, be mounted on combustion furnace below first smelting furnace and the second smelting furnace, offer feed opening on the combustion furnace,
The combustion furnace is connected by guide duct with air blower, and the control valve is made of graphite material, and to manually control.
The molding machine includes housing, and inner sleeve is equipped in the housing, and cooling chamber is offered in the housing, described
Cooling chamber is communicated with water inlet pipe and outlet pipe, and the water inlet pipe is connected with water supply hose by restraint zone, and the outlet pipe passes through
Restraint zone is connected with delivery hose, and described water supply hose one end is connected with the water outlet of high-pressure hydraulic pump, the high-pressure hydraulic pump
Water inlet is connected by conduit with reservoir, and described delivery hose one end is connected with reservoir, and the inner sleeve includes outer ring
And inner core, the inner core are clamped in outer ring, equidistantly offer entrance on the inner core front edge, the inner core rear portion and outer
Shaping channel is reserved between circle, the outer ring and inner core are that graphite is made.
The synchronization cutting mechanism includes rack, and sliding rail is equipped in the rack, support is slidably fitted on the sliding rail
Plate, motor is equipped in the support plate, and the output shaft of the motor is connected with cutting wheel by belt, is slided on the sliding rail
First cylinder is installed, first cylinder is connected with the bottom of support plate, and is equipped in the support plate on the left of the motor
Two cylinders, second cylinder are connected with the output shaft of motor, and the support plate side offers profile channel, and the profile is logical
Road both ends are separately installed with support frame, and the second cylinder is separately installed on support frame as described above, control is equipped in the support plate
Case, the control cabinet are connected with the first cylinder, the second cylinder, the second cylinder route respectively, install outside the belt and cutting wheel
There is shield.
The blanking device includes bracket, and blanking channel is equipped on the bracket, and the blanking channel rear end is equipped with
First stroke switchs, and is equipped with second stroke switch on the blanking channel at rear end, opens up on the right side of the blanking channel
There is baffle, middle part is equipped with pusher cylinder close to baffle on the bracket, and pusher gas bar is connected in the pusher cylinder, described
Slide bar is installed, the slide bar upper end connects blanking channel left side edge, and lower end is connected with receipts on the bracket on the left of blanking channel
Collect bar, the collections bar left end is connected with a grade column, and the first stroke switch, second stroke switch and pusher cylinder respectively and are controlled
Case route processed is connected.
The raw material poured into for the first time in smelting furnace in step 1) is 1.5-2.5 tons, after molding starts in step 2, with molten
The reduction of copper water in furnace can be continuously added to raw material from smelting furnace top, be no more than furnace capacity.
It is shaped in step 3) continuously shaped.
It only needs to need to draw when starting molding in step 4), after copper profile is drawn past synchronization cutting mechanism, just stop
It only draws, power when by copper product moulding pushes forward automatically.
Step 3), step 4) and step 5) are synchronous carry out.
The beneficial effects of the present invention are: a kind of continuous casting excision forming technique of copper profile can be continuous using flat casting
Journey of casting molding, improves cast molding efficiency.
Detailed description of the invention
Fig. 1 is flow diagram of the invention；
Fig. 2 is furnace construction schematic diagram of the invention；
Fig. 3 is forming device structure schematic diagram of the invention；
Fig. 4 is molding machine inner sleeve front view of the invention；
Fig. 5 is molding machine inner sleeve rearview of the invention；
Fig. 6 is synchronization cutting mechanism structural schematic diagram of the invention；
Fig. 7 is synchronization cutting mechanism perspective view of the invention；
Fig. 8 is blanking device structural schematic diagram of the invention.
Specific embodiment
Embodiment 1
The continuous casting excision forming technique of a kind of copper profile as shown in figures 1-8, comprising the following steps:
1) feeding pours into the mixed raw material of copper powder, aluminium powder, zinc powder, manganese powder and silicon powder according to the ratio in smelting furnace 1；
2) melt makes the melting sources in smelting furnace 1 at copper water from 1 bottom-heated smelting furnace of smelting furnace to 800-1500 degrees Celsius；
3) it forms, so that copper water is flowed through molding machine 2 and be shaped to copper profile 3；
4) it draws, the copper profile 3 in step 3) is drawn past synchronization cutting mechanism 5 using dragger 4；
5) it cuts, the copper profile 3 drawn in step 4) is after synchronization cutting mechanism 5 meets the length needed, synchronous cutting
Machine 5 starts that copper profile 3 is continuously cut into the copper profile 3 for needing size；
6) the copper profile 3 in step 5) is passed through 6 blanking of blanking device by blanking；
7) it is put in storage, copper profile 3 in step 6) is collected into storage.
The smelting furnace 1 is intercommunication smelting furnace, and the smelting furnace 1 includes the first smelting furnace 11, and first smelting furnace 11 passes through copper water
Channel 12 is connected with the second smelting furnace 13, and control valve 14,12 distance first of copper water channel are equipped on the copper water channel 12
The distance from bottom of smelting furnace 11 and the second smelting furnace 13 is equal, and is all 8-12cm, first smelting furnace 11 and the second smelting furnace 13 just before
Side offers copper water outlet 15 close to the position of bottom respectively, is mounted on combustion below first smelting furnace 11 and the second smelting furnace 13
Furnace 16 is burnt, feed opening 17 is offered on the combustion furnace 16, the combustion furnace 16 is connected by guide duct 18 with air blower 19,
The control valve 14 is made of graphite material, and to manually control.
The molding machine 2 includes housing 21, is equipped with inner sleeve 22 in the housing 21, offers in the housing 21 cold
But chamber 23, the cooling chamber 23 are communicated with water inlet pipe 24 and outlet pipe 25, the water inlet pipe 24 by restraint zone 26 be connected with into
Water hose 27, the outlet pipe 25 are connected with delivery hose 28, described 27 one end of water supply hose and high pressure water by restraint zone 26
The water outlet of pump 29 is connected, and the water inlet of the high-pressure hydraulic pump 29 is connected by conduit 210 with reservoir 211, it is described go out
28 one end of water hose is connected with reservoir 211, and the inner sleeve 22 includes outer ring 212 and inner core 213,213 clamping of inner core
In outer ring 212, equidistantly offer entrance 214 on 213 front edge of inner core, 213 rear portion of inner core and outer ring 212 it
Between be reserved with shaping channel 215, the outer ring 212 and inner core 213 are that graphite is made.
The synchronization cutting mechanism 5 includes rack 51, is equipped with two first sliding rails 52 and one second in the rack 51
Sliding rail 58 is slidably fitted with support plate 53 on first sliding rail 52, motor 54, the motor is equipped in the support plate 53
54 output shaft is connected by belt 55 with cutting wheel 56, and the first cylinder 57 is slidably fitted on second sliding rail 58, described
First cylinder 57 is connected with 53 bottom of support plate, and 53 side of support plate offers profile channel 59, the profile channel 59
Both ends are separately installed with support frame 510, and the second cylinder 511 is separately installed on support frame as described above 510, is pacified in the support plate 53
Equipped with control cabinet 512, the control cabinet 512 is connected with motor 54, the first cylinder 57,511 route of the second cylinder respectively, the skin
Shield 513 is separately installed with outside band 55 and cutting wheel 56.
The blanking device 6 includes bracket 61, is equipped with blanking channel 62 on the bracket 61, after the blanking channel 62
End is equipped with first stroke switch 63, second stroke switch 64 is equipped at rear end on the blanking channel 62, under described
Expect that 62 right side opening of channel is equipped with baffle 65, middle part is equipped with pusher cylinder 66, the pusher close to baffle 65 on the bracket 61
It is connected with pusher gas bar 67 on cylinder 66, slide bar 68, the slide bar 68 are installed on the bracket 61 in 62 left side of blanking channel
Upper end connects 62 left side edge of blanking channel, and lower end, which is connected with, collects bar 69, and 69 left end of collection bar is connected with grade column 70, institute
First stroke switch 63, second stroke switch 64 is stated to be connected with 512 route of control cabinet respectively with pusher cylinder 66.
The raw material poured into for the first time in smelting furnace 1 in step 1) is 1.5-2.5 tons, after molding starts in step 2, with
The reduction of copper water in smelting furnace 1 can be continuously added to raw material from 1 top of smelting furnace, be no more than 1 capacity of smelting furnace.
It is shaped in step 3) continuously shaped.
It only needs to need to draw when starting molding in step 4), after copper profile 3 is drawn past synchronization cutting mechanism 5, just
Stop traction, power when forming by copper profile 3 pushes forward automatically.
Step 3), step 4) and step 5) are synchronous carry out.
When using smelting furnace 1, control valve 14 is closed if necessary to be used alone according to actual demand, respectively will
15 connection molding machine of the copper water of first smelting furnace 11 and the second smelting furnace 13 outlet；Connection is needed in use, opening control valve 14, is closed
The first smelting furnace 11 or the one of copper water outlet 15 of the second smelting furnace 13 are closed, the copper water allowed inside another smelting furnace is into crossing copper water channel
12 from 15 outflow of the copper water of another smelting furnace outlet, and flowing through molding machine molding can be with side during copper water is melted
It melts, raw material is added in the phase smelting furnace of side.
When using molding machine 2, tap water is filled in reservoir 211, the pressure of high-pressure hydraulic pump 29 is 3 kilograms of left sides
The right side, molding when, by molding machine 2 connect smelting furnace copper water outlet 15, need to cast hollow copper profile when, copper water warp
It crosses in entrance 214, molding is flowed out from shaping channel 215, high-pressure cooling water is injected by high-pressure hydraulic pump 29 and enters cooling chamber 23
In, it circuits sequentially, cooling down is carried out to 22 shaping mould of inner sleeve, enables copper water fast cooling shaping；Need solid copper of casting
When profile, inner core 213 is removed, copper water is made to flow out molding directly from inner sleeve 22.
In use, copper profile 3 is drawn past profile channel 59 until the blanking on blanking device 6 is led to using dragger 4
On road 62, when copper profile 3 arrives at second stroke switch 64, second stroke switch 64 delivers a signal to control cabinet 512, control cabinet
512 the second cylinders 511 of control clamp copper profile 3 tightly, and motor 54 is started to work, and cutting wheel 56 is driven to start to cut, entire to prop up
Fagging 53 is under the power of dragger, the synchronous slide from left to right on the first sliding rail 52 and the second sliding rail 58, in the mistake of sliding
Cheng Zhong, the cutting of side sliding edge, when 3 right end of copper profile reaches first stroke switch 63, cutting completion, entire support plate 53 is the
Under the drive of one cylinder 57, by the reaction force of the first cylinder 57, original position is returned to, is ready for next cutting, whole operation
Process passes through the control button 514 on control cabinet 512 and is operated, and entire control cabinet 512 uses PLC embedded program module
Control.
After the completion of cutting, control cabinet 512 controls pusher cylinder 66 and pusher gas bar 67 is driven to move, by the copper type of well cutting
Material 3, which pushes to, collects bar 69, then by artificially collecting, is put into warehouse.
Dragger 4 is outsourcing product, is existing known products, does not do specific structure description herein.
A kind of continuous casting excision forming technique of the copper profile of the present embodiment, using flat casting, can continuous casting journey at
Type improves cast molding efficiency.
Claims (1)
1. a kind of continuous casting excision forming equipment of copper profile, including smelting furnace (1), molding machine (2), dragger (4), synchronization
Cutting machine (5) and blanking device (6), it is characterised in that: the molding machine (2) includes housing (21), in the housing (21)
It is equipped with inner sleeve (22), is offered cooling chamber (23) in the housing (21), the cooling chamber (23) is communicated with water inlet pipe (24)
With outlet pipe (25), the water inlet pipe (24) is connected with water supply hose (27) by restraint zone (26), and the outlet pipe (25) is logical
It crosses restraint zone (26) to be connected with delivery hose (28), described water supply hose (27) one end is connected with the water outlet of high-pressure hydraulic pump (29)
Logical, the water inlet of the high-pressure hydraulic pump (29) is connected by conduit (210) with reservoir (211), the delivery hose (28)
One end is connected with reservoir (211), and the inner sleeve (22) includes outer ring (212) and inner core (213), inner core (213) card
Tightly in outer ring (212), equidistantly offered entrance (214) on inner core (213) front edge, inner core (213) rear portion
It is reserved between outer ring (212) shaping channel (215), the outer ring (212) and inner core (213) are that graphite is made；It is described
Synchronization cutting mechanism (5) includes rack (51), and two first sliding rail (52) the second sliding rails of He Yigen are equipped on the rack (51)
(58), it is slidably fitted with support plate (53) on first sliding rail (52), motor (54), institute is installed on the support plate (53)
It states the output shaft of motor (54) to be connected by belt (55) with cutting wheel (56), the is slidably fitted on second sliding rail (58)
One cylinder (57), first cylinder (57) are connected with support plate (53) bottom, and support plate (53) side offers profile
Channel (59), profile channel (59) both ends are separately installed with support frame (510), and support frame as described above is installed respectively on (510)
Have the second cylinder (511), be equipped with control cabinet (512) on the support plate (53), the control cabinet (512) is respectively and motor
(54), the first cylinder (57), the second cylinder (511) route are connected, and protection is equipped with outside the belt (55) and cutting wheel (56)
It covers (513)；The blanking device (6) includes bracket (61), is equipped with blanking channel (62), the blanking on the bracket (61)
Channel (62) rear end is equipped with first stroke switch (63), is equipped with second stroke at rear end on the blanking channel (62)
It switchs (64), blanking channel (62) right side opening is equipped with baffle (65), and middle part is pacified close to baffle (65) on the bracket (61)
Equipped with pusher cylinder (66), it is connected with pusher gas bar (67) on the pusher cylinder (66), on the left of the blanking channel (62)
It is equipped on bracket (61) slide bar (68), slide bar (68) upper end connects blanking channel (62) left side edge, and lower end is connected with
It collects bar (69), collection bar (69) left end is connected with a grade column (70), the first stroke switch (63), second stroke switch
(64) it is connected respectively with control cabinet (512) route with pusher cylinder (66).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611001608.1A CN106583674B (en) | 2016-11-15 | 2016-11-15 | A kind of continuous casting excision forming equipment of copper profile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611001608.1A CN106583674B (en) | 2016-11-15 | 2016-11-15 | A kind of continuous casting excision forming equipment of copper profile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106583674A CN106583674A (en) | 2017-04-26 |
| CN106583674B true CN106583674B (en) | 2019-07-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611001608.1A Active CN106583674B (en) | 2016-11-15 | 2016-11-15 | A kind of continuous casting excision forming equipment of copper profile |
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| CN (1) | CN106583674B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02197358A (en) * | 1988-11-26 | 1990-08-03 | Sms Schloeman Siemag Ag | Apparatus for manufacturing steel strip to be hot rolled |
| CN2427287Y (en) * | 2000-06-14 | 2001-04-25 | 郑和成 | Crystallizer used for horizontal continuous costing of hollow copper material |
| CN1483532A (en) * | 2002-09-04 | 2004-03-24 | 上海中鑫空调管有限公司 | Subcurrent type oxygen-free copper horizontal continuous casting technology and production eguipment thereof |
| CN200970633Y (en) * | 2006-10-25 | 2007-11-07 | 李福金 | Production line for casting copper section bar |
| CN102764860A (en) * | 2012-07-02 | 2012-11-07 | 广西泰星电子焊接材料有限公司 | Double smelting furnace tin bar casting production device |
| CN102899527A (en) * | 2012-10-25 | 2013-01-30 | 绍兴文理学院 | High-intensity wear-resistant complicated aluminum brass |
| CN103447484A (en) * | 2013-07-18 | 2013-12-18 | 陕西奥邦锻造有限公司 | Method for horizontally continuously casting sections |
| CN204075101U (en) * | 2014-09-30 | 2015-01-07 | 江西中晟金属有限公司 | A kind of horizontally continuous casting copper pipes processing unit (plant) |
| CN105312527A (en) * | 2014-07-18 | 2016-02-10 | 镇江市永佳电器设备有限公司 | Automatic production line of copper rods |
-
2016
- 2016-11-15 CN CN201611001608.1A patent/CN106583674B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02197358A (en) * | 1988-11-26 | 1990-08-03 | Sms Schloeman Siemag Ag | Apparatus for manufacturing steel strip to be hot rolled |
| CN2427287Y (en) * | 2000-06-14 | 2001-04-25 | 郑和成 | Crystallizer used for horizontal continuous costing of hollow copper material |
| CN1483532A (en) * | 2002-09-04 | 2004-03-24 | 上海中鑫空调管有限公司 | Subcurrent type oxygen-free copper horizontal continuous casting technology and production eguipment thereof |
| CN200970633Y (en) * | 2006-10-25 | 2007-11-07 | 李福金 | Production line for casting copper section bar |
| CN102764860A (en) * | 2012-07-02 | 2012-11-07 | 广西泰星电子焊接材料有限公司 | Double smelting furnace tin bar casting production device |
| CN102899527A (en) * | 2012-10-25 | 2013-01-30 | 绍兴文理学院 | High-intensity wear-resistant complicated aluminum brass |
| CN103447484A (en) * | 2013-07-18 | 2013-12-18 | 陕西奥邦锻造有限公司 | Method for horizontally continuously casting sections |
| CN105312527A (en) * | 2014-07-18 | 2016-02-10 | 镇江市永佳电器设备有限公司 | Automatic production line of copper rods |
| CN204075101U (en) * | 2014-09-30 | 2015-01-07 | 江西中晟金属有限公司 | A kind of horizontally continuous casting copper pipes processing unit (plant) |
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| CN106583674A (en) | 2017-04-26 |
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