CN106582763A - Catalyst, preparation method thereof and application in preparation of oxalate - Google Patents

Catalyst, preparation method thereof and application in preparation of oxalate Download PDF

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Publication number
CN106582763A
CN106582763A CN201611158283.8A CN201611158283A CN106582763A CN 106582763 A CN106582763 A CN 106582763A CN 201611158283 A CN201611158283 A CN 201611158283A CN 106582763 A CN106582763 A CN 106582763A
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catalyst
palladium
nanometer sheet
oxalate
graphene nanometer
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CN106582763B (en
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陈青松
郭国聪
唐敬筱
徐忠宁
陈毓敏
王志巧
谭洪梓
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Fujian Institute of Research on the Structure of Matter of CAS
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Fujian Institute of Research on the Structure of Matter of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/24Nitrogen compounds
    • B01J35/393
    • B01J35/396
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
    • B01J37/18Reducing with gases containing free hydrogen
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/36Preparation of carboxylic acid esters by reaction with carbon monoxide or formates

Abstract

The invention discloses a catalyst, a preparation method thereof and application in preparation of oxalate. The catalyst comprises a carrier and an active ingredient, and is characterized in that the carrier comprises nitrogen doped graphene nano-sheets, and the active ingredient comprises nano-palladium. The content of the active ingredient palladium in the catalyst is 0.03-2wt%, and the defects of high loading capacity of precious metals, low space time yield of oxalate and the like in production of an oxalate catalyst through CO coupling in the prior art are overcome when the catalyst is used in a CO coupling oxalate production technology.

Description

A kind of catalyst, its preparation method and the application in oxalate is prepared
Technical field
The application is related to a kind of catalyst, its preparation method and the application in prepared by oxalate, belongs to chemical neck Domain.
Background technology
Oxalate is important Organic Chemicals, is widely used in preparing various important chemical products, such as oxalic acid Ester hydrolysis can obtain oxalic acid, ammonification can obtain oxamides, hydrogenation can prepare ethylene glycol.CO gaseous oxidations are coupled producing oxalic ester (2CO+ 2RONO → (COOR) 2+2NO) it is committed step in " coal-ethylene glycol ", with important industrial application value.In addition, should Technique also has important application prospect in industrial tail gas process.Contain substantial amounts of CO in many industrial tail gas, it is main at present It is burn processing, if the CO in tail gas to be collected the oxalate for being converted into high added value, energy-saving and emission-reduction not only can be realized, also Resource can be made full use of and environmental problem is solved.
Ethylene glycol is important Organic Chemicals and strategic materials, mainly for the production of polyester, fiber, explosive, and can As antifreezing agent, plasticizer and solvent etc., there is extensive use in fields such as organic synthesiss, pharmacy, spice and coating.It is global More than 2,500 ten thousand tons of ethylene glycol annual requirement.Traditional ethylene glycol production method is mainly petroleum path, the technology path production Ethylene glycol is relatively costly, and main cause is the scarcity of higher oil price and petroleum resources.Coal resources in China relative abundance, oil starvation The national conditions of few gas, determine that coal-ethylene glycol technology path and industrial applications have important strategic importance and economic worth. CO is coupled the committed step that producing oxalic ester is that coal-ethylene glycol technology realizes that inorganic C1 is converted to organic C 2.The technical process it have Have the advantages that Atom economy, reaction condition are gentle, energy consumption is low, environmental friendliness, equipment investment be low and good product quality.Palladio is urged Agent has proved to be the active catalyst of this process.The catalyst of report is mostly using α-A1 at present2O3Or other metals Oxide is used as carrier, and the efficient palladium-based catalyst prepared with material with carbon element carrier is then seldom reported.The catalysis for industrially using Agent Pd/ α-A12O3The load capacity higher (about 2wt%) of middle Pd so that the catalyst cost of production ethylene glycol is significantly increased.
Therefore, using the carrier with large specific surface area, strengthen the interaction of carrier and catalyst, improve catalyst Performance, reduce noble-metal-supported amount for improve oxalate production efficiency, reduce coal-ethylene glycol cost have it is important Meaning.
The content of the invention
According to the one side of the application, there is provided a kind of nitrogen-doped graphene nanometer sheet carries palladium effective catalyst, the catalysis In agent the content of active component palladium be 0.03~2wt%, for CO preparing oxalate by coupling reaction techniques in, CO conversion per pass is up to 68%, up to 97%, oxalate space-time yield reaches 1.46gg to oxalate selectivity-1(cat)·h-1(air speed is 3Lg-1·h-1), when the catalyst adopted in overcoming prior art CO preparing oxalate by coupling reaction technique is using Alpha-alumina as carrier, your gold Category load capacity is high, the low shortcoming of oxalate space-time yield.
The catalyst, including carrier and active component, it is characterised in that the carrier includes nitrogen-doped graphene nanometer Piece, the active component include Technique of Nano Pd.
Preferably, Technique of Nano Pd weight/mass percentage composition in the catalyst is 0.03~2wt%.It is further preferred that Technique of Nano Pd weight/mass percentage composition in the catalyst is 0.18~0.71wt%.
Preferably, the mean diameter of the Technique of Nano Pd is 1~9nm.It is further preferred that the mean diameter of the Technique of Nano Pd For 1~5nm.
Preferably, in the nitrogen-doped graphene nanometer sheet, the atomic number percentage composition of nitrogen is 1~7at%.Enter one Preferably, in the nitrogen-doped graphene nanometer sheet, the atomic number percentage composition of nitrogen is 2~7at% to step.
Preferably, the thickness of the nitrogen-doped graphene nanometer sheet is 0.8~30nm.
According to the another aspect of the application, there is provided the method for preparing above-mentioned any catalyst, at least comprise the following steps:
A) graphene nanometer sheet is placed in into NH3In atmosphere, keep at 400~800 DEG C no less than 3 hours, obtain nitrogen and mix Miscellaneous graphene nanometer sheet;
B) the nitrogen-doped graphene nanometer sheet for obtaining step a) is placed in the solution containing palladium element, through supersound process Afterwards, isolated solid phase;
C) solid phase obtained by step b) is scrubbed, dry, after roasting, be placed in the atmosphere containing reducibility gas in 150~ After at least 2 hours are reduced under 450 DEG C of reduction temperature, room temperature is down in the atmosphere containing reducibility gas, that is, obtains described Catalyst.
In step a), graphene nanometer sheet can be from commercially available, it would however also be possible to employ electrochemical method is prepared.
Used as a kind of embodiment, the graphene nanometer sheet is prepared using electrochemical method.Preferably, it is described to adopt Graphene nanometer sheet is electrochemically prepared, is at least comprised the following steps:
With graphitic source as anode and cathode, sulphuric acid and/or sulfate liquor are electrolyte, with square wave, AC and DC mode, are led to Applying 5~60V voltages are crossed, the graphitic source as electrode is carried out into electrochemical milling, further ultrasound, filtration, washing, vacuum are done It is dry to obtain final product graphene nanometer sheet.
Used as a kind of embodiment, the graphitic source is selected from graphite rod and/or graphite paper.
As one kind preferred embodiment, the sulfate in lithium sulfate, sodium sulfate, ammonium sulfate at least one Kind.
Preferred embodiment the employing electrochemical method prepares graphene nanometer sheet as a kind of, at least include with Lower step:
(1) using two electrode systems, with high purity graphite paper as anode and cathode, successively with 0.1mol/L hydrochloric acid, acetone, ethanol, Ultra-pure water etc. is cleaned.
(2) ammonium sulfate with 0.5~3mol/L is as electrolyte.
(3) square-wave potential method, 5~60V of the upper limit, -60~-5V of lower limit, 0.1~50Hz of frequency, using as electrode are used Graphite paper is electrolysed, and is peeled off by the expansion of sulfate radical intercalation and obtains graphene nanometer sheet suspension.
(4) graphene nanometer sheet suspension ultrasound, filtration, washing, vacuum drying are obtained final product into graphene nanometer sheet further.
Preferably, step a) is that graphene nanometer sheet is placed in tube furnace, in NH3Under atmosphere, at 400~800 DEG C Kept for 3~5 hours, obtain nitrogen-doped graphene nanometer sheet.
Preferably, in step b), supersound process is to stir 2~18 hours in ultrasound.
Preferably, the solution containing palladium element described in step b) is that the dissolving of palladium source is obtained in a solvent.Further preferably Ground, the palladium source are selected from Palladous chloride., palladium, potassium chloropalladite, sodium chloropalladite, potassium chloropalladate, dichloro diamino palladium, dichloro four At least one in ammonia palladium, Palladous nitrate., palladium acetylacetonate.It is further preferred that the solvent is selected from water, acetone, dichloromethane At least one in alkane, chloroform, methanol, ethanol, hexamethylene, dimethylformamide, benzene, toluene.
Preferably, step c) solid phases obtained by step b) are scrubbed, dry, after roasting, be placed in containing reducibility gas In atmosphere behind reductase 12~8 hour under 150~450 DEG C of reduction temperature, room is down in the atmosphere containing reducibility gas Temperature, that is, obtain the catalyst.
Preferably, mixing of the atmosphere containing reducibility gas described in step c) selected from hydrogen, hydrogen and noble gases Thing.It is further preferred that the noble gases are nitrogen and/or argon.
According to the another aspect of the application, there is provided a kind of method for preparing oxalate, it is characterised in that using above-mentioned any At least one in catalyst and/or at least one in the catalyst that prepared according to above-mentioned any means, by an oxygen Change carbon gaseous oxidation preparing oxalate by coupling reaction.
Preferably, the carbon monoxide gaseous oxidation preparing oxalate by coupling reaction is in fixed bed reactors, containing an oxygen The unstripped gas for changing carbon and nitrites contact with the catalyst, reaction pressure be normal pressure, reaction temperature be 90~150 DEG C Under the conditions of gas phase reaction prepare oxalate;
In the unstripped gas, carbon monoxide is 1.1~1.8 with the volume ratio of nitrites;
The gas phase air speed of the unstripped gas is 2~5Lg-1·h-1
Preferably, the nitrites is methyl nitrite and/or nitrous ether (ethyl nitrite);The oxalate is dimethyl oxalate. And/or ethyl oxalate.
The beneficial effect of the application is included but is not limited to:
1st, catalyst provided herein, using electrochemical stripping and carries out the graphene nanometer sheet of N doping as load Body, the carrier have the advantages that big, the good heat conductivity of specific surface area;The modification of nitrogen in addition changes the electricity of graphene nanometer sheet Minor structure, enhances the alkalescence of graphene nanometer sheet, strengthens the interaction of carrier and active component, improves supported catalyst Performance.
2nd, it is 0.03~2wt% that in catalyst provided herein, precious metal palladium load capacity is relatively low, low under normal circumstances In the 0.8wt% of carrier quality, a large amount of noble metals can be saved, significantly reduce the cost of catalyst.
3rd, the preparation method of catalyst provided herein, without using any surfactant, activity in catalyst Component palladium nano-particles clean surface, small-sized, particle diameter distribution is homogeneous, be highly dispersed at carrier graphene nanometer sheet surface, Significantly enhance CO oxidative coupling catalytic performances.
4th, the provided herein method for preparing oxalate, using herein described catalyst, by carbon monoxide gas Phase oxidation preparing oxalate by coupling reaction;CO conversion per pass is up to 68%, and up to 97%, oxalate space-time yield reaches oxalate selectivity 1.46g·g-1(cat)·h-1(air speed is 3Lg-1·h-1)。
Description of the drawings
Fig. 1 is the scanning electron microscope (SEM) photograph of graphene nanometer sheet GNP.
Fig. 2 is the transmission electron microscope picture of catalyst sample CAT-1.
Fig. 3 is the transmission electron microscope picture of Pd/GNP catalyst prepared by comparative example 1.
Specific embodiment
With reference to embodiment and detailed description the application, but the application is not limited to these embodiments.
In embodiment, stereoscan photograph is shot using the JEOL-6700F types instrument of Hitachi, Ltd.
In embodiment, transmission electron microscope is shot using the TECNAI F20 types instrument of FEI Co. of the U.S..
In embodiment, ESCA-LAB type x-ray photoelectron power spectrum of the N content using VG Scienta companies of Britain in sample (being abbreviated as XPS) determines;Ultima2 type inductively coupled plasma launching light of the Pd contents using Jobin Yvon companies of France Spectrum (being abbreviated as ICP) is determined.
In embodiment, graphite paper is purchased from lucky prosperous peace Trade Co., Ltd..
In embodiment, catalyst is evaluated by being monitored analysis to unstripped gas and the online gas chromatogram of product, in Japan Carry out on the GC2014 type gas chromatograpies of Shimadzu Corporation.
If no special instructions, the reagent employed in embodiment is from commercially available, without any process;Instrument parameter is adopted Arranged with manufacturer's recommended.
It is prepared by 1 catalyst sample of embodiment
The preparation of graphene nanometer sheet
Using two electrode systems, with high purity graphite paper as anode and cathode, successively with 0.1mol/L hydrochloric acid, acetone, ethanol, ultrapure Water is cleaned;Ammonium sulfate with 1mol/L is as electrolyte.With square-wave potential method, upper limit 9V, lower limit -9V, frequency 10Hz, Graphite electrode is electrolysed, is peeled off by the expansion of sulfate radical intercalation and is obtained graphene nanometer sheet suspension, graphene nanometer sheet is hanged Turbid liquid ultrasound, filter, washing, after vacuum drying, obtain final product graphene nanometer sheet, be designated as GNP.
The preparation of nitrogen-doped graphene nanometer sheet
The graphene nanometer sheet GNP of above-mentioned acquisition is placed in tube furnace, at a temperature of N doping, ammonia is passed through, is kept For a period of time (N doping time), then in N2Room temperature is cooled under atmosphere, that is, is obtained the graphene nanometer sheet of N doping, is designated as N-GNP。
The sample number into spectrum of the graphene nanometer sheet of gained N doping is as shown in table 1 with the relation of doping temperature.
Table 1
The preparation of catalyst sample
When in the solution containing palladium, when solvent is organic solvent:Weigh the graphene nano of the N doping of the above-mentioned preparations of 1g , as carrier impregnation in the solution containing palladium, for a period of time, then at 50 DEG C, heating is simultaneously ultrasonic to solvent for ultrasonic disperse for piece Till volatilization is dry, solid phase is obtained.Further in N2400 DEG C of roasting 3h in atmosphere, are finally containing reproducibility under reduction temperature Reduction a period of time in the atmosphere of gas, that is, the catalyst sample is obtained.
When in the solution containing palladium, when containing water in solvent:Weigh the graphene nanometer sheet of the N doping of the above-mentioned preparations of 1g As carrier impregnation in the solution containing palladium, ultrasonic disperse for a period of time, stirs 8h, is centrifugally separating to obtain solid phase, deionization Water washing 3 times, 80 DEG C are vacuum dried 8 hours.Further in N2400 DEG C of roasting 3h in atmosphere, are finally containing under reduction temperature There is reduction a period of time in the atmosphere of reducibility gas, that is, the catalyst sample is obtained.
Numbering and the graphene nanometer sheet sample number into spectrum of selected N doping of gained catalyst sample, containing the molten of palladium Liquid, ultrasonic disperse time, the composition of the atmosphere containing reducibility gas, reduction temperature, the relation of recovery time are as shown in table 2.
Table 2
Comparative example 1
Prepare catalyst Pd/GNP:GNP carrier impregnations that 1g prepared by embodiment 1 are weighed to 23.4mg palladium and 20mL In the solution that acetone is made into, ultrasonic disperse 2h, then at 50 DEG C heating ultrasound to acetone volatilization it is dry, obtain solid and mix Compound.Further in N2400 DEG C of roasting 3h in atmosphere, finally under the conditions of 300 DEG C lead to hydrogen reducing 2h, that is, catalyst are obtained Pd/GNP.The load capacity that palladium is determined by ICP is 0.62wt%.
2 sample characterization of embodiment
Surveyed using the N doping amount in graphene nanometer sheet sample N-GNP-1~N-GNP-3 of the XPS to N doping It is fixed, as a result as shown in table 1.
The palladium load capacity in catalyst sample CAT-1~CAT-7 is determined using ICP, as a result as shown in table 2.
The stereoscan photograph of graphene nanometer sheet GNP is as shown in Figure 1;As seen from the figure, GNP be thickness 0.8~ The nanometer sheet of 30nm, size between 1~15 μm.
Catalyst sample CAT-1~CAT-7 is characterized using transmission electron microscope, as a result shown, N doping is greatly improved The dispersion of active component palladium, palladium grain diameter are uniform, and mean diameter is between 1~9nm.With sample CAT-1 as typical generation Table, as shown in Fig. 2 as seen from Figure 2, palladium nano-particles are highly dispersed at the Graphene of N doping and receive its transmission electron microscope photo Rice piece surface, Pd particle size distributions are homogeneous, mean diameter is 3.6nm.
Comparative example Pd/GNP is characterized using transmission electron microscope, as a result as shown in Figure 3.As seen from the figure, Pd Nano-particle is highly dispersed at carrier surface, compared with sample CAT-1, nanoparticle size larger (mean diameter 6.2nm), and grain Footpath is distributed compared with heterogeneity.
3 catalyst sample of embodiment is used for the reaction evaluating for preparing oxalate
Catalyst sample CAT-1~CAT-7, comparative example Pd/GNP are respectively placed in fixed bed reactors, are applied React in CO gaseous oxidations preparing oxalate coupling reaction, unstripped gas includes CO and methyl nitrite, CO and methyl nitrite flow Volume ratio is 1.4, and the gas phase air speed of unstripped gas is 3Lg-1·h-1, reaction temperature is 130 DEG C, and reaction pressure is 0.1Mpa, former Material gas and product are monitored analysis by online gas chromatogram, and reaction result is shown in Table 3.
Table 3
Comparative example be can be seen that compared with the catalyst sample that technical scheme is provided by data in table 3, when In the case that palladium load capacity is approximate (compared with CAT-4), its CO conversion per pass is far below CAT-4, even below Pd load capacity The only CAT-3 of 0.18wt%.It can be seen that precious metal palladium consumption can be being saved according to catalyst prepared by technical scheme Meanwhile, greatly improve CO conversion per pass and oxalate yield.
The above, is only several embodiments of the application, any type of restriction is not done to the application, although this Shen Please disclosed as above with preferred embodiment, but and be not used to limit the application, any those skilled in the art are not taking off In the range of technical scheme, a little variation is made using the technology contents of the disclosure above or modification is equal to Effect case study on implementation, belongs in the range of technical scheme.

Claims (10)

1. a kind of catalyst, including carrier and active component, it is characterised in that the carrier includes nitrogen-doped graphene nanometer Piece, the active component include Technique of Nano Pd.
2. catalyst according to claim 1, it is characterised in that Technique of Nano Pd weight/mass percentage composition in the catalyst For 0.03~2wt%.
3. catalyst according to claim 1, it is characterised in that the mean diameter of the Technique of Nano Pd is 1~9nm.
4. catalyst according to claim 1, it is characterised in that the original of nitrogen in the nitrogen-doped graphene nanometer sheet Subnumber percentage composition is 1~7at%.
5. method according to claim 4, it is characterised in that the thickness of the nitrogen-doped graphene nanometer sheet is 0.8~ 30nm。
6. the method for preparing catalyst described in any one of claim 1 to 5, at least comprises the following steps:
A) graphene nanometer sheet is placed in into NH3In atmosphere, keep at 400~800 DEG C no less than 3 hours, obtain N doping graphite Alkene nanometer sheet;
B) the nitrogen-doped graphene nanometer sheet for obtaining step a) is placed in the solution containing palladium element, after supersound process, Isolated solid phase;
C) solid phase obtained by step b) is scrubbed, dry, after roasting, be placed in the atmosphere containing reducibility gas in 150~450 DEG C Reduction temperature under reduce at least 2 hours after, room temperature is down in the atmosphere containing reducibility gas, that is, obtains the catalysis Agent.
7. method according to claim 4, it is characterised in that the graphene nanometer sheet is prepared into using electrochemical method Arrive.
8. method according to claim 4, it is characterised in that the solution containing palladium element is dissolved in solvent for palladium source In obtain;
The palladium source is selected from Palladous chloride., palladium, potassium chloropalladite, sodium chloropalladite, potassium chloropalladate, dichloro diamino palladium, dichloro At least one in four ammonia palladiums, Palladous nitrate., palladium acetylacetonate;
The solvent is in water, acetone, dichloromethane, chloroform, methanol, ethanol, hexamethylene, dimethylformamide, benzene, toluene At least one.
9. a kind of method for preparing oxalate, it is characterised in that using in the catalyst described in any one of claim 1 to 5 At least one at least one and/or catalyst that prepared according to claim 6 to 8 any one methods described, passes through Carbon monoxide gaseous oxidation preparing oxalate by coupling reaction.
10. method according to claim 9, it is characterised in that the carbon monoxide gaseous oxidation preparing oxalate by coupling reaction It is that, in fixed bed reactors, the unstripped gas containing carbon monoxide and nitrites is contacted with the catalyst, in reaction pressure Oxalate is prepared for gas phase reaction under conditions of 90~150 DEG C for normal pressure, reaction temperature;
In the unstripped gas, carbon monoxide is 1.1~1.8 with the volume ratio of nitrites;
The gas phase air speed of the unstripped gas is 2~5Lg-1·h-1
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CN116216771A (en) * 2022-12-22 2023-06-06 安徽军工集团控股有限公司 SnO2/Pdatom, snO2/AuPdalloys, and preparation method and application thereof

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