CN106553914A - Sludge is stored and induction system - Google Patents
Sludge is stored and induction system Download PDFInfo
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- CN106553914A CN106553914A CN201510616930.4A CN201510616930A CN106553914A CN 106553914 A CN106553914 A CN 106553914A CN 201510616930 A CN201510616930 A CN 201510616930A CN 106553914 A CN106553914 A CN 106553914A
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Abstract
The invention discloses a kind of sludge storage and induction system, it includes a support body, and the supporting part and being vertically arranged is arranged at the steelframe platform on supporting part;One rectangle bin, is arranged at the top of the steelframe platform;One hydraulic pressure balladeur train group, is horizontally installed to the bottom of rectangle bin;One hydraulic jack, is connected to hydraulic pressure balladeur train group;An at least conveying worm is installed on the lower section of the rectangle bin, and charging aperture is connected in the discharge end of the rectangle bin;One discharging flap type, the discharging flap type are arranged at the discharge port of the conveying worm;One fluid power system, is connected to the discharging flap type.Present configuration is reasonable in design, and sludge mode of movement is simply efficient;Totally enclosed system, odorless are excessive, are easy to maintenance and repair;High degree of automation.
Description
Technical field
The present invention relates to municipal water treatment sludge storage and transportation art, particularly a kind of sludge storage and induction system.
Background technology
In sewage treatment project, a large amount of sludge are produced, its quantity accounts for processing the 0.3% to 0.5% or so of the water yield(In terms of moisture content 97%).Contain a large amount of poisonous and harmful substances, such as parasitic ovum, pathogenic microorganism, heavy metal ion etc. in sludge;Utility such as nutrient for plants(Nitrogen, phosphorus, potassium), Organic substance and moisture etc..So sludge needs to process in time and dispose, mud decrement, stable, innoxious and comprehensive utilization are made.The mechanical dehydration of sludge is one of important channel of sludge reduction, mainly includes belt filter press dehydration, centrifuge dewatering and filter press dehydration etc..After the above two sludge dewaterings, moisture content is 80% or so, and filter press processes moisture percentage in sewage sludge and can be down to 60%.According to《" 12 " whole nation urban wastewater treatment and the planning of regeneration Facilities Construction》Requirement, the urban wastewater treatment firm moisture percentage in sewage sludge that dispatches from the factory will progressively reach 60% level.Therefore, the application of filter press and corresponding sludge storage bin and conveying equipment will deepen constantly extension.
Conventional sludge storage bin mainly has dead-weight tapered cylinder feed bin and slide frame type cylinder feed bin at present.With more on the former sludge in storage moisture content more than 80%.Situation about conveying is difficult to due to sludge obstruction easily occur and building bridge when the sludge of moisture content 60% is stored, so few use.The storage and conveying then suitable for 60% sludge of moisture content of slide frame type cylinder feed bin.
The content of the invention
The purpose of the present invention is:A kind of sludge storage and induction system are provided, traditional cylindrical feed bin is optimized for rectangle by it, and supporting flat hydraulic pressure balladeur train group, solve cylindrical feed bin in use carriage travel be gradually reduced, sludge cannot continuous uniform the drawbacks of convey, to reach the purpose of feed bin sludge continuous uniform conveying.
The technical scheme is that:A kind of sludge storage and induction system, it includes
One support body, the support body include the supporting part being vertically arranged and one are arranged at the steelframe platform on supporting part;
One rectangle bin, is arranged at the top of the steelframe platform, and the rectangle bin is provided with an at least feed end;An at least discharge end is provided with below the rectangle bin;The sludge that the rectangle bin is used for after storing mechanical dehydration;
One hydraulic pressure balladeur train group, the hydraulic pressure balladeur train group are horizontally installed to the bottom of the rectangle bin;
One hydraulic jack, is connected to the hydraulic pressure balladeur train group, for driving the hydraulic pressure balladeur train group to move back and forth in the bottom of the rectangle bin;
An at least conveying worm, the conveying worm are installed on the lower section of the rectangle bin, and the charging aperture of the conveying worm is connected in the discharge end of the rectangle bin;The conveying worm is used to convey the sludge in the rectangle bin;
One discharging flap type, the discharging flap type are arranged at the discharge port of the conveying worm;
One fluid power system, is connected to the discharging flap type, for controlling the switch of the discharging flap type.
The hydraulic pressure balladeur train group is one group of parallel square frame.
The conveying worm is horizontally installed to the both sides below the rectangle bin, and its discharge port may be contained within the middle part below the rectangle bin.
The discharging flap type includes a chassis, a slide plate and a scalable filling box;The chassis is the made chassis of carbon steel material, and the discharging flap type is to be tightly connected with the discharge port of the conveying worm, and sealing position is slide plate and scalable filling box.
The sludge storage and induction system also include a level-sensing device, and the level-sensing device is arranged in the rectangle bin, for calculating and showing amount of sludge.
The rectangle bin is provided with an at least feed bin air vent.
The sludge storage and induction system are additionally provided with an on-site control, and automatic control system and manual control system are provided with the on-site control.
The advantage of above-mentioned technical proposal is:The sludge storage of the present invention and induction system, reasonable in design, flat bottom bin are easy to build and make full use of space;The problems such as easy obstruction for occurring of supporting more reciprocating carriages structure energy effectively solving lazy flow sludge, bridge formation, without dead angle, sludge mode of movement is simply efficient for mud extraction;Totally enclosed system, odorless are excessive, and the part that need to plus safeguard is all positioned in outside feed bin, is easy to maintenance and repair;The warning measure being equipped with feed bin when display, monitoring sludge piling height and superelevation, is easy to the management and accurate measurement mud extraction of sludge reserves;Sludge discharging overall process, operation, stopping including complete set of equipments such as balladeur train, gate, discharge augers etc. are provided with control room remotely control and control both of which on the spot manually, whole system can also be according to technological process realization and the chain control of sludge dewatering system, high degree of automation.
Description of the drawings
The invention will be further described with reference to the accompanying drawings and examples.
Sludge storage and induction system top view of the Fig. 1 for the embodiment of the present invention.
Sludge storage and induction system side schematic view of the Fig. 2 for the embodiment of the present invention.
Schematic diagram when Fig. 3 is stored for the sludge of the embodiment of the present invention and induction system works.
Wherein:1 steelframe platform;2 hydraulic jacks;
3 discharging flap types;
4 conveying worms;5 hydraulic pressure balladeur train groups;
6 rectangle bins;
7 level-sensing devices;
8 feed bin air vents;
9 balladeur train fluid power systems;
10 on-site controls.
Specific embodiment
Embodiment:As shown in Figure 1, Figure 2, Figure 3 shows, a kind of sludge storage and induction system, it includes a support body, a rectangle bin 6, one hydraulic pressure balladeur train group 5, at least a hydraulic jack 2, a conveying worm 4, a discharging flap type 3, one fluid power system, a level-sensing device 7, an on-site control 10.
Support body includes the supporting part being vertically arranged and one is arranged at the steelframe platform 1 on supporting part.
Rectangle bin 6 is arranged at the top of the steelframe platform 1, and rectangle bin 6 is provided with an at least feed end;The lower section of rectangle bin 6 is provided with an at least discharge end;The sludge that rectangle bin 6 is used for after storing mechanical dehydration.Rectangle bin 6 is provided with an at least feed bin air vent 8.Level-sensing device 7 is arranged in rectangle bin 6, for calculating and showing amount of sludge.
Specifically:The rectangle bin 6 of size is determined according to practical situation, the sludge in bottom skids control feed bin being hydraulically operated is in the discharging induction system being made up of two groups of discharge augers.Sludge is pushed to discharge port by continuously and smoothly in spiral, is entered by flap type and loads truck.
Rectangle bin 6 is cuboid flat-bottom structure, the overhead hopper pattern of gravity dumping, and using shaped steel and steel plate welding manufacture, is provided with maintenance manhole.The automatically-monitored warning measure of display, monitoring sludge piling height and superelevation is configured with rectangle bin 6.Sludge and without hindrance current can be loaded under hopper to ensure that self-tipping type loads truck, whole rectangle bin 6 is supported on steel structure support, and the height of hopper bottom to terrace should be not less than the hopper height of design loading truck.
Rectangle bin 6 is set to cuboid flat-bottom structure, the overhead hopper pattern of gravity dumping, and using shaped steel and steel plate welding manufacture, is provided with the hole of maintenance.The automatically-monitored warning measure of display, monitoring sludge piling height and superelevation is configured with feed bin.Sludge and without hindrance current can be loaded under hopper to ensure that self-tipping type loads truck, whole rectangle bin 6 is arranged on the steel structure support of support body, and the height of hopper bottom to terrace should be not less than the hopper height of design loading truck.
Hydraulic pressure balladeur train group 5 is horizontally installed to the bottom of the rectangle bin 6.Hydraulic pressure balladeur train group 5 is one group of parallel square frame.The balladeur train of 6 bottom of rectangle bin is one group of parallel quadra(Hydraulic pressure balladeur train group 5), driven by supporting hydraulic power pack, rectangle bin 6 it is flat on move back and forth, sludge is pushed at the conveyor screw at feed bin two ends.Two sets of discharging flap types 3 are arranged on 4 outlet channel of discharge auger conveyer, and flap type adopts hydraulic-driven, sludge quantity of the control into haulage truck.The sludge mobility of moisture content 60% is low, easily forms metastable bridge arced configuration in storage conveying, " bridge formation " problem that sludge cannot be drawn off from feed bin occurs.Sliding framework structure in the present invention installed in bin bottom can effectively prevent and eliminate the bridge formation problem of lazy flow sludge by reciprocating.
Hydraulic jack 2, is connected to the hydraulic pressure balladeur train group 5, for driving the hydraulic pressure balladeur train group 5 to move back and forth in the bottom of the rectangle bin 6;
Conveying worm 4 is installed on the lower section of the rectangle bin 6, and the charging aperture of the conveying worm 4 is connected in the discharge end of the rectangle bin 6;The conveying worm 4 is used to convey the sludge in the rectangle bin 6;Conveying worm 4 is horizontally installed to the both sides below the rectangle bin 6, and its discharge port may be contained within the middle part below the rectangle bin 6.Discharging induction system is cased with shaft type conveying worm 4 for two.Sludge is continuously and uniformly entered and is loaded in truck bed hopper by conveying worm 4.
Discharging flap type 3 is arranged at the discharge port of the conveying worm 4;Material flap type includes a chassis, a slide plate and a scalable filling box;The chassis is the made chassis of carbon steel material, and the discharging flap type 3 is to be tightly connected with the discharge port of the conveying worm 4, and sealing position is slide plate and scalable filling box.
Fluid power system, is connected to the discharging flap type 3, for controlling the switch of the discharging flap type 3.Automatic control system and manual control system are provided with on-site control 10.
Sewage sludge storage after mechanical dehydration is in rectangle bin 6, and shows amount of sludge by level-sensing device 7.Sludge loads truck and is located under steelframe platform 1, and hopper accepts 4 discharge port of conveying worm.After truck is in place, discharge system brings into operation, and first, discharging flap type 3 is opened to setting degree by balladeur train fluid power system 9, and conveying worm 4 is started simultaneously at and operated with supporting speed;Then hydraulic pressure balladeur train group 5 brings into operation, and the speed of service is associated with 4 speed of service of conveying worm, and does back and forth movement in 6 bottom of rectangle bin, makes sludge enter conveyor screw with setting speed, is uniformly exported in discharge port by discharging flap type 3.
It should be pointed out that for the present invention that Jing is absolutely proved, can also have various conversion and the embodiment retrofited, it is not limited to the specific embodiment of above-mentioned embodiment.Explanation of the above-described embodiment as just the present invention, rather than limitation of the present invention.In a word, protection scope of the present invention should include those obvious conversion or replacement and remodeling to those skilled in the art.
Claims (7)
1. sludge is stored and induction system, it is characterised in that:It includes
One support body, the support body include the supporting part being vertically arranged and one are arranged at the steelframe platform on supporting part;
One rectangle bin, is arranged at the top of the steelframe platform, and the rectangle bin is provided with an at least feed end;An at least discharge end is provided with below the rectangle bin;The sludge that the rectangle bin is used for after storing mechanical dehydration;
One hydraulic pressure balladeur train group, the hydraulic pressure balladeur train group are horizontally installed to the bottom of the rectangle bin;
One hydraulic jack, is connected to the hydraulic pressure balladeur train group, for driving the hydraulic pressure balladeur train group to move back and forth in the bottom of the rectangle bin;
An at least conveying worm, the conveying worm are installed on the lower section of the rectangle bin, and the charging aperture of the conveying worm is connected in the discharge end of the rectangle bin;The conveying worm is used to convey the sludge in the rectangle bin;
One discharging flap type, the discharging flap type are arranged at the discharge port of the conveying worm;
One fluid power system, is connected to the discharging flap type, for controlling the switch of the discharging flap type.
2. sludge according to claim 1 is stored and induction system, it is characterised in that:The hydraulic pressure balladeur train group is one group of parallel square frame.
3. sludge according to claim 1 is stored and induction system, it is characterised in that:The conveying worm is horizontally installed to the both sides below the rectangle bin, and its discharge port may be contained within the middle part below the rectangle bin.
4. sludge according to claim 1 is stored and induction system, it is characterised in that:The discharging flap type includes a chassis, a slide plate and a scalable filling box;The chassis is the made chassis of carbon steel material, and the discharging flap type is to be tightly connected with the discharge port of the conveying worm, and sealing position is slide plate and scalable filling box.
5. sludge according to claim 1 is stored and induction system, it is characterised in that:It also includes a level-sensing device, and the level-sensing device is arranged in the rectangle bin, for calculating and showing amount of sludge.
6. sludge according to claim 1 is stored and induction system, it is characterised in that:The rectangle bin is provided with an at least feed bin air vent.
7. sludge according to claim 1 is stored and induction system, it is characterised in that:It is additionally provided with an on-site control, and automatic control system and manual control system are provided with the on-site control.
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CN201510616930.4A CN106553914A (en) | 2015-09-25 | 2015-09-25 | Sludge is stored and induction system |
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CN201510616930.4A CN106553914A (en) | 2015-09-25 | 2015-09-25 | Sludge is stored and induction system |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106946059A (en) * | 2017-05-11 | 2017-07-14 | 南通华新环保设备工程有限公司 | A kind of fully-automatic intelligent sludge loading device |
CN107914979A (en) * | 2017-12-21 | 2018-04-17 | 新疆宇澄热力股份有限公司 | The greasy filth feed bin for storing and discharging suitable for high viscosity oily sludge |
CN110066092A (en) * | 2019-05-20 | 2019-07-30 | 安徽科技学院 | A kind of sewage sludge harmlessness processing equipment |
CN110903013A (en) * | 2019-12-10 | 2020-03-24 | 深圳市合众清洁能源研究院 | Conveying system for deeply dewatered sludge |
CN111619972A (en) * | 2020-05-15 | 2020-09-04 | 苏州振禹环保科技有限公司 | Material bin with bridge breaking device |
CN114735488A (en) * | 2022-05-23 | 2022-07-12 | 江苏菲力环保工程有限公司 | Sliding frame discharging device |
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JP2000103524A (en) * | 1999-10-12 | 2000-04-11 | Kondo Gokin Kikai:Kk | Method and device for discharging material stored in hopper |
CN102582973A (en) * | 2012-03-02 | 2012-07-18 | 中国计量学院 | Sludge storage bin system |
CN203529487U (en) * | 2013-11-01 | 2014-04-09 | 徐州三原称重技术有限公司 | Plate and frame sludge storing and conveying device |
CN203921702U (en) * | 2014-07-09 | 2014-11-05 | 深圳市鑫淼机电设备有限公司 | Dewatered sludge storage bin device |
CN204038247U (en) * | 2014-09-03 | 2014-12-24 | 长兴日月环保机械有限公司 | A kind of mud collection mud and dump bin device |
CN205011065U (en) * | 2015-09-25 | 2016-02-03 | 上海巴安水务股份有限公司 | Mud storage and conveying system |
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2015
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Patent Citations (6)
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JP2000103524A (en) * | 1999-10-12 | 2000-04-11 | Kondo Gokin Kikai:Kk | Method and device for discharging material stored in hopper |
CN102582973A (en) * | 2012-03-02 | 2012-07-18 | 中国计量学院 | Sludge storage bin system |
CN203529487U (en) * | 2013-11-01 | 2014-04-09 | 徐州三原称重技术有限公司 | Plate and frame sludge storing and conveying device |
CN203921702U (en) * | 2014-07-09 | 2014-11-05 | 深圳市鑫淼机电设备有限公司 | Dewatered sludge storage bin device |
CN204038247U (en) * | 2014-09-03 | 2014-12-24 | 长兴日月环保机械有限公司 | A kind of mud collection mud and dump bin device |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106946059A (en) * | 2017-05-11 | 2017-07-14 | 南通华新环保设备工程有限公司 | A kind of fully-automatic intelligent sludge loading device |
CN107914979A (en) * | 2017-12-21 | 2018-04-17 | 新疆宇澄热力股份有限公司 | The greasy filth feed bin for storing and discharging suitable for high viscosity oily sludge |
CN110066092A (en) * | 2019-05-20 | 2019-07-30 | 安徽科技学院 | A kind of sewage sludge harmlessness processing equipment |
CN110903013A (en) * | 2019-12-10 | 2020-03-24 | 深圳市合众清洁能源研究院 | Conveying system for deeply dewatered sludge |
CN111619972A (en) * | 2020-05-15 | 2020-09-04 | 苏州振禹环保科技有限公司 | Material bin with bridge breaking device |
CN114735488A (en) * | 2022-05-23 | 2022-07-12 | 江苏菲力环保工程有限公司 | Sliding frame discharging device |
CN114735488B (en) * | 2022-05-23 | 2023-09-19 | 江苏菲力环保工程有限公司 | Sliding frame discharging device |
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