CN106550311B - It is woven into the horn vibrating reed cloth and its manufacturing method of metal flat wire - Google Patents

It is woven into the horn vibrating reed cloth and its manufacturing method of metal flat wire Download PDF

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Publication number
CN106550311B
CN106550311B CN201510590483.XA CN201510590483A CN106550311B CN 106550311 B CN106550311 B CN 106550311B CN 201510590483 A CN201510590483 A CN 201510590483A CN 106550311 B CN106550311 B CN 106550311B
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flat wire
metal flat
cloth
warp thread
woven
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CN106550311A (en
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大原博
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Abstract

A kind of horn vibrating reed cloth and its manufacturing method being woven into metal flat wire, include: a plurality of warp thread and a plurality of metal flat wire are alternatively arranged on a first direction, while being mutually perpendicular to the first direction by steady step;One braiding step, a plurality of weft yarn is alternatively arranged in a second direction, one end of each weft yarn is further knitted between the warp thread and the metal flat wire along the first direction, so that the weft yarn, the warp thread and the metal flat wire be made to be woven into a cloth.Whereby, horn vibrating reed cloth made of the manufacturing method of the present invention can prevent cloth under long-term vibration from generating the situation that fiber loosens, elasticity is deteriorated or aging deforms, and have longer service life, and the effectiveness that loudspeaker can be allowed to export preferable sound quality.

Description

It is woven into the horn vibrating reed cloth and its manufacturing method of metal flat wire
Technical field
The present invention be it is related with a kind of horn vibrating reed cloth and its manufacturing method, particularly relate to a kind of weaving metal flat wire Horn vibrating reed cloth and its manufacturing method.
Background technique
It presses, general loudspeaker include bass unit, alto units, voice unit.These three units are responsible for different frequency. Most of loudspeaker are all based on what identical principle worked.A such as typical moving-coil type loudspeaker, when electric current flows through electricity When line to voice coil, electromagnetic field can be produced.Since the magnetic field of the permanent magnet on this electromagnetic field and loudspeaker is at right angle orientation, this So that movable coil stress is in the movement in gap.This moves generated mechanical force, generates the paper disc for adhering to voice coil and hangs down Directly, vibration up and down issues audio and is transmitted to human ear to make air vibration, achievees the purpose that sound-reducing is listened to for people, real The conversion of electric energy to sound energy is showed.
However, since the vibrating reed (damper) in loudspeaker can be connected with voice coil, and the major function of vibrating reed is to use Hang voice coil and drum paper, structure be mostly multiple concentric circles and section be it is wavy, sound can be supported by vibrating reed Circle and drum paper, therefore the quality of vibrating reed can directly influence the amplitude of bulging paper, to influence the sound quality of loudspeaker.
Also, vibrating reed mainly using general yarn as substrate and is constituted demihull shape, wherein common yarn used due to It is as a plurality of fiber via made by doubled yarn, therefore is also easy to produce the problem of fiber loosens under long-term vibration, makes vibrating reed bullet Property be deteriorated or aging deformation, to influence the audio of loudspeaker overall output.
In addition, having a kind of yarn of existing vibrating reed to be woven into method is first woven ontology, then manually by a plurality of conducting wire It is divided into two groups to be stitched on the body with suture.Need artificial sewing conducting wire in ontology however, the yarn of such vibrating reed is woven into method On, it is fairly time consuming laborious.Furthermore the yarn of aforementioned existing vibrating reed is woven into method during sewing, can destroy the knot of ontology Structure, influences vibrating reed and voice coil, vibrating diaphragm codetermine the resonance efficiency of loudspeaker.Moreover, can also shorten the use of vibrating reed Service life.
Therefore, inventor is after observing above-mentioned missing, it is believed that existing vibrating reed yarn is woven into method and vibrating reed Structure still has the necessity further improved, there is generation of the invention then.
Summary of the invention
The object of the present invention is to provide a kind of horn vibrating reed clothes and its manufacturing method for being woven into metal flat wire, can prevent Only cloth generates the situation that fiber loosens, elasticity is deteriorated or aging deforms under long-term vibration;Meanwhile cloth of the invention can increase The service life of vibrating reed, and loudspeaker is made to export preferable sound quality;In addition, the manufacturing method of the present invention also can be reduced on processing procedure Human cost the problem of.
In order to achieve the above object, the manufacturing method of the horn vibrating reed cloth provided by the present invention for being woven into metal flat wire, packet Contain following steps: a plurality of warp thread and a plurality of metal flat wire are distributed in distance setting by steady step on a first direction, The linear direction of the warp thread and the metal flat wire is mutually perpendicular to the first direction;One braiding step, by a plurality of weft yarn Yu Yi Setting is alternatively arranged on two directions, and one end of each weft yarn is further knitted to the warp thread and is somebody's turn to do along the first direction Between metal flat wire, so that the weft yarn, the warp thread and the metal flat wire be made to be woven into a cloth, and the linear direction of the weft yarn with The second direction is mutually perpendicular to.
Preferably, the cloth is with irregular weaving, and cloth composition has multiple cuttings in the braiding step Area.
Preferably, the Crop Area is that part weft yarn is not compiled mutually with the line segment in the metal flat wire in braiding step It knits, and the part weft yarn is mutually woven with the warp thread.
Preferably, at least two weft yarns in the Crop Area are unbraided in the metal flat wire, make the metal in braiding step Flat wire is exposed in the Crop Area.
Also, the present invention is based on by the manufacturing method of the horn vibrating reed cloth of above-mentioned weaving metal flat wire, into one Step proposes a kind of horn vibrating reed cloth for being woven into metal flat wire, and it includes have: a cloth, has a plurality of weft threads and a plurality of warp Yarn, the weft threads are knitted to the warp yarn, in the overlapping setting of repetition between the weft threads and the warp yarn, in addition, the warp yarn Linear direction is defined as a second direction, and the linear direction of the weft threads is defined as a first direction, the first direction with should Second direction is in be arranged in a mutually vertical manner;A plurality of metal flat wire is woven by a plurality of plain conductor is interlaced respectively, thus Make the metal flat wire generally flat strip shaped, while the metal flat wire is knitted between the weft threads and warp yarn of the cloth, in addition, the gold Belong to flat wire to be set in distance, the linear direction of the metal flat wire is with the second direction in parallel.
Preferably, the cloth is with irregular weaving, cloth composition has multiple Crop Areas.
Preferably, the Crop Area does not weave mutually with the line segment in the metal flat wire for part weft yarn, and the part latitude Yarn is mutually woven with the warp thread.
Preferably, at least two weft yarns of the Crop Area are unbraided in the metal flat wire, make the metal flat wire in the Crop Area It is exposed.
The horn vibrating reed cloth and its manufacturing method provided by the present invention for being woven into metal flat wire, wherein the manufacturer Method only needs to weave using the preparation process and the braiding step and complete the cloth.Therefore, weaving metal flat wire of the invention The manufacturing method of horn vibrating reed cloth have that step is simple, fabric construction is firm, reduces the effectiveness of processing time and manpower.
In addition, the cloth of the invention produced using the manufacturing method, mainly penetrates the flat bar of the metal flat wire Shape and the firm braiding of the metal flat wire are formed in the cloth, so that the cloth has preferable structural strength, therefore can allow each Platform is consistent using the resonance efficiency of the loudspeaker of vibrating reed cloth of the invention, to export preferable sound quality.Whereby, this hair The horn vibrating reed cloth and its manufacturing method of bright weaving metal flat wire can prevent cloth under long-term vibration from generating fiber pine De-, elasticity is deteriorated or the situation of aging deformation;Meanwhile there is longer service life using cloth of the invention, and can allow Loudspeaker export the effectiveness of preferable sound quality.
Detailed description of the invention
Fig. 1 is the method flow diagram of the first embodiment of the present invention;
Fig. 2 is the perspective view of the preparation process of the first embodiment of the present invention;
Fig. 3 is the status diagram of the braiding step of the first embodiment of the present invention;
Fig. 4 is the cloth perspective view when braiding step of the first embodiment of the present invention is completed;
Fig. 5 is the cloth cross-sectional view when braiding step of the first embodiment of the present invention is completed;
Fig. 6 is the perspective view of the horn vibrating reed of the first embodiment of the present invention;
Fig. 7 is the perspective view of the cloth when braiding step of the second embodiment of the present invention is completed.
Wherein, the reference numerals are as follows:
100 manufacturing methods
S1 preparation process
S2 weaves step
200 horn vibrating reed clothes
10 clothes
11 warp thread
12 weft yarns
13 Crop Areas
20 metal flat wires
21 plain conductors
30 vibrating reeds
A first direction
B second direction
Specific embodiment
It please refers to shown in Fig. 1 to Fig. 3, is respectively method flow diagram, the preparation process S1 of the first embodiment of the present invention Perspective view and weave step S2 status diagram, disclose have it is a kind of be woven into metal flat wire horn vibrating reed cloth system Method 100 is made, includes:
A plurality of warp thread 11 and a plurality of metal flat wire 20 are distributed in distance on a first direction A and set by steady step S1 It sets, the both ends of the both ends of the warp thread 11 and the metal flat wire 20 are fixed in a loom (not shown), and the warp thread 11 is made With the metal flat wire 20 in the state tightened, in addition, the linear direction and first direction A phase of the warp thread 11 and the metal flat wire 20 It is mutually vertical.In this present embodiment, it is respectively arranged with a warp thread 11 in the two sides of each metal flat wire 20 of preparation process S1, and A plurality of warp thread 11 is arranged between every two metals flat wire 20.
One braiding step S2 please cooperates simultaneously refering to what is shown in Fig. 4, the loom (not shown) is by a plurality of weft yarn 12 in one It is alternatively arranged setting on second direction B, and one end of each weft yarn 12 is along first direction A, and is further knitted to this Between warp thread 11 and the metal flat wire 20, so that the weft yarn 12, the warp thread 11 and the metal flat wire 20 be made to be woven into one and be suitable for The cloth 10 of vibrating reed 30 is made, and the linear direction of the weft yarn 12 is mutually perpendicular to second direction B.
Cloth 10 of the present invention after preparation process S1 and braiding step S2, can further across containing resin pickup, It the procedure of processings such as dries, cut, shaping, cutting off, making the cloth 10 molding to the aspect of a vibrating reed 30.Wherein, ginseng please be cooperate It examines shown in Fig. 6,30 overall appearance of vibrating reed is in the form of annular discs, and the section of the vibrating reed 30 is wavy.Meanwhile the vibrating reed 30 outer peripheral edge and inner peripheral are protruding with the both ends of the metal flat wire 20 respectively.
Also, the present invention is based on by manufacturing method 100 of the horn vibrating reed cloth of above-mentioned weaving metal flat wire, into one Step proposes a kind of horn vibrating reed cloth 200 for being woven into metal flat wire, and please continue to refer to shown in Fig. 4, Fig. 5 and Fig. 6, the weaving is golden The horn vibrating reed cloth 200 for belonging to flat wire includes:
One cloth 10, with 11 line of a plurality of 12 line of weft yarn and a plurality of warp thread, which is knitted to 11 line of warp thread, In the overlapping setting of repetition between 12 line of weft yarn and 11 line of warp thread, in addition, the linear direction of 11 line of warp thread is defined as a second party To B, and the linear direction of 12 line of weft yarn is defined as a first direction A, and first direction A and second direction B are in mutually vertical Straight setting.
A plurality of metal flat wire 20 is made of the interlaced braiding of a plurality of plain conductor 21 respectively, and the plain conductor 21 be thin-line-shaped, and it is in flat strip shaped that the metal flat wire 20 is whole.Meanwhile the metal flat wire 20 is knitted to the weft yarn 12 of the cloth 10 Between 11 line of line and warp thread, in addition, the metal flat wire 20 is set in distance, the linear direction of the metal flat wire 20 and second direction B In parallel.
For further understandings of construction feature of the invention, application technology means and desired the effect of reaching, hereby it incite somebody to action this Invention usage mode is described, it is believed that when that can have deeper into the present invention therefrom and specifically understand, as described below:
It please refers to shown in Fig. 1, Fig. 2 and Fig. 3, is respectively the method flow diagram of the first embodiment of the present invention, prepares step The perspective view of rapid S1 and the status diagram for weaving step S2, wherein the manufacturing method 100 only need using preparation process S1 and Braiding step S2 can weave and complete the cloth 10.Therefore, the horn vibrating reed cloth of weaving metal flat wire of the invention Manufacturing method 100 has simple step, 10 stabilized structure of cloth, the effectiveness for reducing processing time and manpower.Furthermore due to the standard Warp thread 11 and metal flat wire 20 in standby step S1 is in setting is tightened, so the metal flat wire 20 and the warp thread 11 will not be along second Direction B is flexible, to allow the metal flat wire 20 will not overflexing.In addition, of the invention produced using the manufacturing method 100 Cloth 10, mainly penetrate the flat strip shaped and the metal flat wire that the metal flat wire 20 is made of a plurality of plain conductor 21 20, which consolidate braiding, is formed in the cloth 10, uses and provides the cloth 10 with preferable structural strength, therefore can allow each using originally The resonance efficiency of the loudspeaker of invention vibrating reed cloth 10 is consistent, to export preferable sound quality.
Whereby, the horn vibrating reed cloth and its manufacturing method 100 of weaving metal flat wire of the invention, can prevent long-term The generation of cloth 10 fiber loosens under shaking, elasticity is deteriorated or the situation of aging deformation;Meanwhile being had using cloth 10 of the invention Longer service life, and the effectiveness that loudspeaker can be allowed to export preferable sound quality.
Please be further continued for reference to the method flow diagram for shown in Fig. 1 and Fig. 7, being respectively the first embodiment of the present invention and The cloth perspective view of the second embodiment of the present invention, wherein second embodiment is compared with first embodiment, and difference exists In: in braiding step S2, which is with irregular weaving, and the cloth 10 composition has multiple Crop Areas 13;And it should Crop Area 13 is that part weft yarn 12 does not weave mutually with the line segment in the metal flat wire 20, and the part weft yarn 12 is and the warp Yarn 11 mutually weaves.In addition, at least two weft yarns 12 of the Crop Area 13 are unbraided in the metal flat wire 20, make the metal flat wire 20 It is exposed in the Crop Area 13.In addition, continuation resin pickup after braiding step S2, the processing step such as dry, cut, shaping, cutting off The vibrating reed 30 completed when rapid, the vibrating reed 30 are made of the cloth 10 with the Crop Area 13, so in cutting and cutting off Behind the Crop Area 13, otherwise exposed in the Crop Area 13 metal flat wire 20 can local inclination, thus have it is preferably flexible and Flexible freedom degree.
Therefore, when connecting the voice coil (not shown) and External input terminals (not shown) in loudspeaker, will not also occur Metal flat wire 20 is limited by weft yarn 12, to have curvature insufficient and be difficult to connect the voice coil (not shown) and the input terminal The problem of sub- (not shown);More can be reduced to go to repair through manpower and subtract or cut the cloth 10 simultaneously, enable the metal flat wire 20 with The voice coil (not shown) and input terminal (not shown) connection.Whereby, the second embodiment of the present invention, which reaches, is same as first in fact The effect of applying, and the both ends of the metal flat wire 20 can conveniently be directly connected to the voice coil (not shown) and the input terminal (not shown), without additional procedure of processing.
Hereby, then by feature of the invention and its attainable expected effect it is presented below:
The horn vibrating reed cloth and its manufacturing method of weaving metal flat wire of the invention, wherein the manufacturing method only needs Using preparation process S1 and braiding step S2, it can weave and complete the cloth 10.Therefore, weaving metal flat wire of the invention The manufacturing method of 20 horn vibrating reed cloth has simple step, 10 stabilized structure of cloth, reduction processing time and manpower Effectiveness.Furthermore the cloth 10 of the invention produced using the manufacturing method mainly penetrates the flat bar of the metal flat wire 20 The firm braiding of shape and the metal flat wire 20 is formed in the cloth 10, so that the cloth 10 has a preferable structural strength, therefore energy The resonance efficiency of each loudspeaker using vibrating reed cloth 10 of the present invention is allowed to be consistent, so that preferable sound quality is exported, and And it can prevent cloth 10 under long-term vibration from generating the situation that fiber loosens, elasticity is deteriorated or aging deforms.
In conclusion the progress practicability that the present invention has its splendid in fact in similar product, at the same all over look into both at home and abroad about The technical data of this class formation, also find no in document identical construction exist it is first.Therefore, the present invention has had invention in fact Patent requirement, whence are filed an application in accordance with the law.
But the foregoing is merely preferable possible embodiments of the invention, therefore such as using description of the invention and Equivalent structure variation carried out by claims, ought to be included in the scope of the patents of the invention.

Claims (2)

1. a kind of manufacturing method for the horn vibrating reed cloth for being woven into metal flat wire, which is characterized in that include:
A plurality of warp thread and a plurality of metal flat wire are distributed in distance setting by steady step on a first direction, the warp thread with The linear direction of the metal flat wire is mutually perpendicular to the first direction, and in the preparation process, the warp thread and the metal flat wire are in Setting is tightened, the warp thread and the metal flat wire will not be flexible along a second direction, to allow the metal flat wire will not overflexing; And
One braiding step, by a plurality of weft yarn in the setting that is distributed in distance in a second direction, and one end of each weft yarn along The first direction is further knitted between the warp thread and the metal flat wire, to make the weft yarn, the warp thread and the metal flat wire It is woven into a cloth, and the linear direction of the weft yarn is mutually perpendicular to the second direction;
Wherein, in the braiding step, the cloth composition have multiple Crop Areas, the Crop Area be part weft yarn not with the metal flat A line segment in line mutually weaves, and the part weft yarn is mutually woven with the warp thread;
Wherein, in braiding step in, at least two weft yarns in the Crop Area are unbraided in the metal flat wire, make the metal flat wire in The Crop Area is exposed;And
Wherein, in braiding step, after cutting off those Crop Areas, the metal flat wire for exposing to those Crop Areas can be relatively curved Song has flexible and flexible freedom degree.
2. a kind of horn vibrating reed cloth for being woven into metal flat wire, which is characterized in that include:
One cloth has a plurality of weft threads and a plurality of warp yarn, which is knitted to the warp yarn, the weft threads and the warp thread In repeating overlapping setting between line, in addition, the linear direction of the warp yarn is defined as a second direction, and the linear direction of the weft threads It is defined as a first direction, which is in be arranged in a mutually vertical manner with the second direction;And
A plurality of metal flat wire is woven by a plurality of plain conductor is interlaced respectively, to keep the metal flat wire generally flat Strip, meanwhile, which is knitted between the weft threads and warp yarn of the cloth, in addition, the metal flat wire is set in distance, should The linear direction of metal flat wire and the second direction in parallel, the warp thread and the metal flat wire in tightening setting, the warp thread be somebody's turn to do Metal flat wire will not stretch in a second direction, to allow the metal flat wire will not overflexing;
Wherein, the cloth composition have multiple Crop Areas, the Crop Area be part weft yarn not with the line segment phase in the metal flat wire Mutually braiding, and the part weft yarn is mutually woven with the warp thread;
Wherein, at least two weft yarns of the Crop Area are unbraided in the metal flat wire, keep the metal flat wire exposed in the Crop Area;With And
Wherein, after cutting off those Crop Areas, the metal flat wire energy local inclination of those Crop Areas is exposed to, is had flexible and can Curved freedom degree.
CN201510590483.XA 2015-09-16 2015-09-16 It is woven into the horn vibrating reed cloth and its manufacturing method of metal flat wire Active CN106550311B (en)

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CN106550311B true CN106550311B (en) 2019-08-13

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2511078Y (en) * 2001-11-28 2002-09-11 大原博 Elastic fiber cloth-body with wire
CN2823283Y (en) * 2005-09-23 2006-10-04 大原博 Cloth body structure special for elasticity wave
CN2859971Y (en) * 2005-09-28 2007-01-17 大原博 Vibrating reed
EP1731643B1 (en) * 2004-03-08 2011-02-16 KB Seiren Ltd Woven or knitted fabric, diaphragm for speaker, and speaker
CN204119508U (en) * 2014-10-29 2015-01-21 大原博 Silk quality horn vibrating reed

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2511078Y (en) * 2001-11-28 2002-09-11 大原博 Elastic fiber cloth-body with wire
EP1731643B1 (en) * 2004-03-08 2011-02-16 KB Seiren Ltd Woven or knitted fabric, diaphragm for speaker, and speaker
CN2823283Y (en) * 2005-09-23 2006-10-04 大原博 Cloth body structure special for elasticity wave
CN2859971Y (en) * 2005-09-28 2007-01-17 大原博 Vibrating reed
CN204119508U (en) * 2014-10-29 2015-01-21 大原博 Silk quality horn vibrating reed

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