CN106549611B - The detection method and device of rotor - Google Patents
The detection method and device of rotor Download PDFInfo
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- CN106549611B CN106549611B CN201710027291.7A CN201710027291A CN106549611B CN 106549611 B CN106549611 B CN 106549611B CN 201710027291 A CN201710027291 A CN 201710027291A CN 106549611 B CN106549611 B CN 106549611B
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- hall element
- driver
- motor
- output voltage
- low level
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/14—Electronic commutators
- H02P6/16—Circuit arrangements for detecting position
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- Engineering & Computer Science (AREA)
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- Control Of Motors That Do Not Use Commutators (AREA)
Abstract
This application provides the detection method of rotor and devices, it is related to field of intelligent control technology, wherein, whether it come the output voltage of the currently used Hall element of real-time judge motor is high level/low level that the detection method of the rotor includes: by driver, if it is, illustrate that failure occurs in current Hall element, and by driver detect it is currently used other than all Hall elements output voltage, in the presence of detecting that output voltage is not all high level/low level Hall element, the Hall element that driver will test is matched with motor, the position of the rotor in motor is continued to test by the Hall element, position without that can not know the rotor in motor because of the Hall element damage being being currently used, to ensure that motor is normally carried out operating.
Description
Technical field
The present invention relates to field of intelligent control technology more particularly to the detection methods and device of rotor.
Background technique
Motor is also motor, is a kind of calutron that electric energy conversion or transmitting are realized according to electromagnetic induction principle.Electricity
Machine includes stator and rotor, usually generates driving torque by the commutation rotation of rotor, and then convert electrical energy into machinery
Can, power resources are provided for various machinery.
Hall element is a kind of semiconductor devices using Hall effect, and being commonly used in motor, (especially permanent magnetism is without power generation
Machine) in be used to detect the position of rotor and transmit the signal to drive when the position of rotor reaches preset commutation position
Dynamic device is operated by the commutation of driver control motor.
Currently, a set of Hall element is usually arranged in motor, when dynamical system (including motor, Hall element and driving
Device etc.) power on after, firstly, detection Hall element work it is whether normal, when detect Hall element it is working properly after, motor just starts
Operation.
But since Hall element is vulnerable part, so Hall element cannot normal work once in motor operation course
Make (for example, Hall element failure etc.), that dynamical system can not know that the rotor-position of motor, driver can not drive electricity
Machine is operated.
Summary of the invention
In view of this, the detection method and device for being designed to provide rotor of the embodiment of the present invention, by
More set Hall elements are arranged in one motor to be continued after detecting that a set of Hall element breaks down by remaining Hall element
The position of the rotor in motor is detected, to ensure that the long-time of motor effectively operates.
In a first aspect, the embodiment of the invention provides the detection methods of rotor, comprising:
Whether the output voltage of the currently used Hall element of driver real-time judge motor is high level/low level;
If so, driver detect it is currently used other than all Hall elements output voltage;
In the presence of detecting that output voltage is not all high level/low level Hall element, what driver will test
Hall element is matched with motor, to detect the rotor-position of motor.
With reference to first aspect, the embodiment of the invention provides the first possible embodiments of first aspect, wherein drives
Before whether the output voltage of the currently used Hall element of dynamic device real-time judge motor is high level/low level further include:
Hall element is installed in motor, wherein the quantity of Hall element is greater than a set of;
Driver is respectively each set Hall element configuration label;
Driver detects the output voltage of each set Hall element;
When the output voltage of all Hall elements is not all high level/low level, output voltage is not all by driver
High level/low level Hall element is matched with motor, and driving motor operates.
The possible embodiment of with reference to first aspect the first, the embodiment of the invention provides second of first aspect
Possible embodiment, wherein method further include:
When the output voltage of all Hall elements is high level/low level, driver stops driving motor.
With reference to first aspect, the embodiment of the invention provides the third possible embodiments of first aspect, wherein side
Method further include:
When the output voltage for detecting Hall element is high level/low level, driver generates abnormal signal;
Label corresponding with abnormal signal is also sent to master controller by driver;
After master controller receives label, the position of the corresponding Hall element of display label.
The possible embodiment of with reference to first aspect the first, the embodiment of the invention provides the 4th kind of first aspect
Possible embodiment, wherein Hall element is two sets.
Second aspect, the embodiment of the invention provides emergency informations to distribute dynamical system, comprising:
The output voltage of output voltage judgment module, the Hall element currently used for driver real-time judge motor is
No is high level/low level;
Certainly execution module, for if so, driver detect it is currently used other than all Hall elements output electricity
Pressure;
Matching module, for driving in the presence of detecting that output voltage is not all high level/low level Hall element
The Hall element that device will test is matched with motor, to detect the rotor-position of motor.
In conjunction with second aspect, the embodiment of the invention provides the first possible embodiments of second aspect, wherein also
Include:
Module is installed, for installing Hall element in motor, wherein the quantity of Hall element is greater than a set of;
Label configuration module is respectively each set Hall element configuration label for driver;
Voltage detection module detects the output voltage of each set Hall element for driver;
Drive module, for when the output voltage of all Hall elements is not all high level/low level, driver will be defeated
Voltage is not all high level/low level Hall element and is matched with motor out, and driving motor operates.
In conjunction with the first possible embodiment of second aspect, the embodiment of the invention provides second of second aspect
Possible embodiment, wherein further include:
Stopping modular, for when the output voltage of all Hall elements is high level/low level, driver to stop driving
Dynamic motor.
In conjunction with second aspect, the embodiment of the invention provides the third possible embodiments of second aspect, wherein also
Include:
Abnormal signal generation module, for driving when the output voltage for detecting Hall element is high level/low level
Dynamic device generates abnormal signal;
Label corresponding with abnormal signal is also sent to master controller for driver by label sending module;
Position display module, after receiving label for master controller, the position of the corresponding Hall element of display label.
In conjunction with the first possible embodiment of second aspect, the embodiment of the invention provides the 4th kind of second aspect
Possible embodiment, wherein Hall element is two sets.
The detection method and device of rotor provided in an embodiment of the present invention, wherein the detection method of the rotor
It include: by the output voltage of the currently used Hall element of driver real-time judge motor whether is high level/low level, with
Detect whether current Hall element exception occurs, if it is, by driver detect it is currently used other than all Halls member
The output voltage of part has normally suddenly in the presence of detecting that output voltage is not all high level/low level Hall element
In the presence of your element, the Hall element that driver will test is matched with motor, and detects motor by the Hall element
Rotor-position, to ensure that the normal operation of motor.
In addition, in the detection method of the rotor further include: driver is respectively mounted on each set in motor suddenly
That element configuration label, is distinguished each Hall element by label, when driver detects the output of Hall element
When voltage is high level/low level, abnormal signal is generated, also, driver also sends label corresponding with abnormal signal
To master controller, in this way, master controller is after receiving label, so that it may show the position of the corresponding Hall element of label, this
Sample repairs convenient for staff.
To enable the above objects, features and advantages of the present invention to be clearer and more comprehensible, preferred embodiment is cited below particularly, and cooperate
Appended attached drawing, is described in detail below.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 shows the flow chart of the detection method of rotor provided by the embodiment of the present invention;
Fig. 2 shows the connection figures of the detection device of rotor provided by the embodiment of the present invention;
Fig. 3 shows the structural framing figure of the detection device of rotor provided by the embodiment of the present invention;
Fig. 4 shows the structure connection figure of the detection device of rotor provided by the embodiment of the present invention.
Icon: 1- output voltage judgment module;2- affirms execution module;3- matching module;4- installs module;5- label is matched
Set module;6- voltage detection module;7- drive module;8- abnormal signal generation module;9- label sending module;The position 10- is aobvious
Show module.
Specific embodiment
Below in conjunction with attached drawing in the embodiment of the present invention, technical solution in the embodiment of the present invention carries out clear, complete
Ground description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Usually exist
The component of the embodiment of the present invention described and illustrated in attached drawing can be arranged and be designed with a variety of different configurations herein.Cause
This, is not intended to limit claimed invention to the detailed description of the embodiment of the present invention provided in the accompanying drawings below
Range, but it is merely representative of selected embodiment of the invention.Based on the embodiment of the present invention, those skilled in the art are not doing
Every other embodiment obtained under the premise of creative work out, shall fall within the protection scope of the present invention.
Currently, in motor, especially permanent magnetism without a set of Hall element is usually arranged in generator, when dynamical system (here,
Common dynamical system includes motor, Hall element and driver etc.) power on after, firstly, driver return detection Hall element work
Whether work is normal, and after detection Hall element is working properly, motor just brings into operation.In this way, in motor operation course, Hall
The position of rotor in element real-time detection motor, to complete the commutation of motor.But since Hall element is vulnerable part, so
Once Hall element cisco unity malfunction (for example, Hall element damage etc.), that driver can not be known in motor operation course
Know motor rotor-position, also just can not driving motor operated.
Based on this, the embodiment of the invention provides the detection method of rotor and devices, carry out below by embodiment
Description.
Embodiment 1
Referring to Fig. 1, the detection method of the rotor that the present embodiment proposes specifically includes the following steps:
Step S101: whether the output voltage of the currently used Hall element of driver real-time judge motor is high electricity
Flat/low level.
The output voltage of the currently used Hall element of driver real-time judge motor whether be high level/low level it
Before further include:
Hall element is installed in motor, wherein the quantity of Hall element is greater than a set of.
Hall element is a kind of Magnetic Sensor based on Hall effect, and Hall element can use a variety of semi-conducting material manufacturings,
Such as Ge, Si, InSb, GaAs, InAs, InAsP and multi-lager semiconductor heterojunction structure quantum-well materials.Hall element, which has, to be permitted
More advantages, small in size, light-weight, easy for installation, small power consumption, frequency height, vibration resistance are not afraid of dust, greasy dirt, steam and salt fog etc.
Pollution or corrosion.The precision of Hall linear unit is high, the linearity is good, and Hall switch device is contactless, without abrasion, output waveform
Clearly, non-jitter, high (up to μm grade) without rebound, positional repeatability.Using the Hall device of various compensation and safeguard measure
The operating temperature range of part is wide, and reachable -55 DEG C~150 DEG C.
Set before Motor Production Test it is multiple for installing the positions of Hall element, so as in permanent magnetism without being carried out in generator
It uses.In the present invention, the quantity for the Hall element being arranged in motor can be carried out by user according to the usage scenario of motor flexible
Setting, but it is a set of to guarantee that the quantity of Hall element is greater than.Later, motor is mounted in dynamical system.
Driver and motor are attached, and are respectively that each set Hall element configures label, here, label by driver
It is corresponded with the quantity for the Hall element installed in motor.Each set Hall element is subjected to area by the difference of label
Point.
Before motor starts running, the output voltage of each set Hall element is detected by driver.Because working as Hall element
Output voltage when being high level (output voltage of some Hall elements is low level), show that Hall element has already appeared
Failure cannot normally detect the specific location of motor rotor during operation.
When the output voltage of all Hall elements is not all high level/low level, that is, show presence in this motor just
Normal Hall element, then, in this case, output voltage is not all high level/low level Hall element (i.e. by driver
Normally functioning Hall element) it is matched with motor, that is, the position for specifying the normally functioning Hall element to detect rotor,
Later, it is operated by driver driving motor.By the method for this segment description, so that driver is operated in driving motor
Before, guarantee to avoid in motor with the presence of normal Hall element motor once powering on the case where can not operating appearance.
Step S102: since motor has in normal operation and only a set of normal Hall element is acting as
With.At this moment, if it is judged that the output voltage of currently used Hall element is high level/low level, then, at this moment by driving
Dynamic device detect it is currently used other than every other Hall element output voltage.
Step S103: it in the presence of detecting that output voltage is not all high level/low level Hall element, that is, operates
There is also when normal Hall element in motor, the ordinary Hall element that driver will test is matched with motor, by
The ordinary Hall element takes over current Hall element, to detect the rotor-position of motor.When practical application, which can
To accomplish to be seamlessly connected, i.e., can be realized by changing certain flag bits in driver automatically, therefore, although, Hall element
It is converted, but still ensures that motor runs well.
In addition, this method further include: when the output voltage of all Hall elements is high level/low level, i.e. motor
When interior all Hall elements are all in malfunction, driver stop driving motor, in such manner, it is possible to effectively avoid motor because
To be damaged caused by rotation exception.
In the above-mentioned methods, when the output voltage for detecting Hall element is high level/low level, driver is generated
Abnormal signal, label corresponding with abnormal signal is also sent to master controller by driver, after master controller receives label, is shown
At this moment it checks and safeguards convenient for staff in the position of the corresponding Hall element of indicating number.
In another case, it when the output voltage for detecting a Hall element is high level/low level, drives
Dynamic device generates abnormal signal, and label corresponding with abnormal signal is also sent to master controller by driver, and master controller receives
To after label, the position of the corresponding Hall element of display label, to notify staff to safeguard in time.
Since motor is load in power-equipment, also, the equipment of power resources can be provided for it.Most power are set
It is rotated together for will drive motor during operating.Therefore, if installing multiple motors additional in power-equipment, to protect
Hinder a motor Hall element damage when, provided by another motor power resources design be it is unpractical, reason exists
In not only increasing cost, moreover, the weight bearing of entire power-equipment can also increased, reduce the efficiency of its operating.
The invention proposes more set Hall elements are arranged in motor, it is preferred that in the detection method of this rotor
Hall element is set as two sets.In this way, not only ensure that the normal operation of motor, but also the weight bearing of motor and power-equipment can be reduced,
Efficiency is taken into account.
In conclusion the detection method of rotor provided in this embodiment includes: to be worked as by driver real-time judge motor
Whether the output voltage of the preceding Hall element used is high level/low level, if so, showing currently used Hall element
Break down, then driver detect it is currently used other than all Hall elements output voltage, when detecting output voltage
It being not all in the presence of high level/low level Hall element, the Hall element that driver will test is matched with motor, and
The rotor-position of motor is continued to test by the Hall element, in this way, during motor operating, it will not be because of a set of Hall
The damage of element and stop running well, thus increase motor normal operation time, improve the working efficiency of motor.
Embodiment 2
Referring to fig. 2, Fig. 3 and Fig. 4, the detection device for present embodiments providing rotor include: be sequentially connected connect it is defeated
Voltage judgment module 1, certainly execution module 2 and matching module 3 out, wherein output voltage judgment module 1 is real-time for driver
Whether the output voltage for judging the currently used Hall element of motor is high level/low level, and execution module 2 is for such as certainly
Fruit is above-mentioned to be judged as YES, then driver detect it is currently used other than all Hall elements output voltage, matching module 3,
For the Hall that in the presence of detecting that output voltage is not all high level/low level Hall element, driver be will test
Element is matched with motor, to detect the rotor-position of motor.
In addition, in the detection device of this rotor further include: installation module 4 is used to install Hall element in motor,
Wherein, the quantity of Hall element is greater than a set of, and label configuration module 5 is respectively each set Hall element configuration mark for driver
Number, voltage detection module 6 detects the output voltage of each set Hall element for driver, and drive module 7 is used to work as all Halls
When the output voltage of element is not all high level/low level, output voltage is not all high level/low level Hall by driver
Element is matched with motor, and driving motor operates.
In addition, in the detection device of this rotor further include:
Stopping modular is used for when the output voltage of all Hall elements is high level/low level, and driver stops driving
Dynamic motor.
In addition, in the detection device of this rotor further include:
Abnormal signal generation module 8 is used for when the output voltage for detecting Hall element is high level/low level, is driven
Dynamic device generates abnormal signal, and label corresponding with abnormal signal is also sent to main control for driver by label sending module 9
Device, position display module 10, after receiving label for master controller, the position of the corresponding Hall element of display label.
Preferably, Hall element is set as two sets in the detection device of this rotor.
In conclusion the detection device of rotor provided in this embodiment includes: the output voltage judgement being sequentially connected
Module 1, execution module 2 and matching module 3, driver are current come real-time judge motor by output voltage judgment module 1 certainly
Whether the output voltage of the Hall element used is high level/low level, if execution module 2 is judged as above-mentioned certainly
When being, driver detect it is currently used other than other all Hall elements output voltage, when detecting that output voltage is not complete
In the presence of high level/low level Hall element, that is, in the presence of having normal Hall element, driver passes through matching module 3
The Hall element that will test is matched with motor, to detect the rotor-position of motor by the Hall element, thus to protect
Card motor runs well.
Finally, it should be noted that embodiment described above, only a specific embodiment of the invention, to illustrate the present invention
Technical solution, rather than its limitations, scope of protection of the present invention is not limited thereto, although with reference to the foregoing embodiments to this hair
It is bright to be described in detail, those skilled in the art should understand that: anyone skilled in the art
In the technical scope disclosed by the present invention, it can still modify to technical solution documented by previous embodiment or can be light
It is readily conceivable that variation or equivalent replacement of some of the technical features;And these modifications, variation or replacement, do not make
The essence of corresponding technical solution is detached from the spirit and scope of technical solution of the embodiment of the present invention, should all cover in protection of the invention
Within the scope of.Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. the detection method of rotor characterized by comprising
Whether the output voltage of the currently used Hall element of driver real-time judge motor is high level/low level;
If so, the driver detect it is currently used other than all Hall elements output voltage;
In the presence of detecting that the output voltage is not all high level/low level Hall element, the driver will be described
The Hall element detected is matched with the motor, to detect the rotor-position of the motor.
2. the detection method of rotor according to claim 1, which is characterized in that the driver real-time judge motor
Before whether the output voltage of currently used Hall element is high level/low level further include:
Hall element is installed in motor, wherein the quantity of the Hall element is greater than a set of;
The driver is respectively the configuration label of Hall element described in each set;
The driver detects the output voltage of Hall element described in each set;
When the output voltage of all Hall elements is not all high level/low level, the driver is electric by the output
Pressure is not all high level/low level Hall element and is matched with the motor, and the motor is driven to operate.
3. the detection method of rotor according to claim 2, which is characterized in that the method also includes:
When the output voltage of all Hall elements is high level/low level, the driver stops driving the electricity
Machine.
4. the detection method of rotor according to claim 1, which is characterized in that the method also includes:
When the output voltage for detecting all Hall elements is high level/low level, the driver generates abnormal
Signal;
Label corresponding with the abnormal signal is also sent to master controller by the driver;
After the master controller receives the label, the position of the corresponding Hall element of the label is shown.
5. the detection method of rotor according to claim 2, which is characterized in that the Hall element is two sets.
6. the detection device of rotor characterized by comprising
Whether the output voltage of output voltage judgment module, the Hall element currently used for driver real-time judge motor is equal
For high level/low level;
Certainly execution module, for if so, the driver detect it is currently used other than all Hall elements output electricity
Pressure;
Matching module, it is described for it ought detect that the output voltage is not all high level/low level Hall element in the presence of
Driver matches the Hall element detected with the motor, to detect the rotor-position of the motor.
7. the detection device of rotor according to claim 6, which is characterized in that further include: installation module is used for
Hall element is installed, wherein the quantity of the Hall element is greater than a set of in motor;
Label configuration module is respectively the configuration label of Hall element described in each set for the driver;
Voltage detection module detects the output voltage of Hall element described in each set for the driver;
Drive module, for when the output voltage of all Hall elements is not all high level/low level, the driver
The output voltage is not all high level/low level Hall element to match with the motor, and drives the motor
Operating.
8. the detection device of rotor according to claim 7, which is characterized in that further include: stopping modular, for working as
When the output voltage of all Hall elements is high level/low level, the driver stops driving the motor.
9. the detection device of rotor according to claim 6, which is characterized in that further include: abnormal signal generates mould
Block, for when the output voltage for detecting all Hall elements is high level/low level, the driver to generate different
Regular signal;
Label corresponding with the abnormal signal is also sent to master controller for the driver by label sending module;
Position display module after receiving the label for the master controller, shows the corresponding Hall element of the label
Position.
10. the detection device of rotor according to claim 7, which is characterized in that the Hall element is two sets.
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CN112072965B (en) * | 2020-09-02 | 2022-11-29 | 无锡赛盈动力科技有限公司 | Encoder control method and safety management method of multi-module driving system |
CN113212445B (en) * | 2021-05-10 | 2022-08-09 | 重庆长安汽车股份有限公司 | Electronic gear shifter Hall element fault processing method and system and vehicle |
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