CN106549540A - The scratch resistant line mechanism of coil winding machine - Google Patents
The scratch resistant line mechanism of coil winding machine Download PDFInfo
- Publication number
- CN106549540A CN106549540A CN201611153570.XA CN201611153570A CN106549540A CN 106549540 A CN106549540 A CN 106549540A CN 201611153570 A CN201611153570 A CN 201611153570A CN 106549540 A CN106549540 A CN 106549540A
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- block
- wire
- stator
- scratch resistant
- coil winding
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- 230000007246 mechanism Effects 0.000 title claims abstract description 49
- 238000004804 winding Methods 0.000 title claims abstract description 42
- 230000003678 scratch resistant effect Effects 0.000 title claims abstract description 38
- 239000012634 fragment Substances 0.000 claims abstract description 11
- 238000009434 installation Methods 0.000 claims description 17
- 238000003780 insertion Methods 0.000 claims description 16
- 230000037431 insertion Effects 0.000 claims description 16
- 238000006073 displacement reaction Methods 0.000 claims description 13
- 238000005452 bending Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000013039 cover film Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000004247 hand Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of scratch resistant line mechanism of coil winding machine, mainly include the arc wire block matched with stator circle radian, shell fragment component is installed on arc wire block, the shell fragment component mainly includes can be inserted into the anti-kerf block that stator enters notches for wire, for anti-kerf block is fixed on the fixed component on wire block, make anti-kerf block that there is the elastic device of return function.Scratch when the scratch resistant line mechanism of coil winding machine that the present invention is provided can effectively prevent enamel-covered wire from entering groove.
Description
Technical field
The present invention relates to a kind of functional part of coil winding machine, and in particular to a kind of that enamel-covered wire is imported the scratch resistant of stator slot
Line mechanism.
Background technology
At present stator on the market is roughly divided into externally-wound type and interior wound, makes stator at present and is substantially by pure handss
Work, or semi-automatic, but either artificial wire enters groove and still enters groove using mechanical wire, often occurs and arrives because enamel-covered wire scratches
The drift angle of motor slot, so as to cause the scratch of enamel-covered wire, at present, mechanical wire enters groove, and the qualification rate of finished product is substantially
90% or so, machine winding is done using the enamel-covered wire of scratch, can not only reduce the service efficiency and service life of motor, more having can
Motor damage under working condition can completely be born in motor.
The content of the invention
The invention provides for guiding enamel-covered wire to enter motor slot, and can effectively prevent the coil winding machine of enamel-covered wire scratch from preventing
Kerf mechanism.
In order to reach above-mentioned purpose of design, the technical solution used in the present invention is as follows：
A kind of scratch resistant line mechanism of coil winding machine, mainly includes the arc wire block matched with stator circle radian, in arc wire
Shell fragment component is installed on block, the shell fragment component mainly includes can be inserted into the anti-kerf block that stator enters notches for wire, for inciting somebody to action
Anti- kerf block is fixed on the fixed component on wire block, makes anti-kerf block have the elastic device of return function.
Further, the anti-kerf block in shell fragment component includes integrally formed installation portion and insert part, and its installation portion is used
In installation elastic device and fixed component；Insert part includes that insertion stator enters the notch of notches for wire and covers diaphragm and enamel-covered wire is entered
The chamfered section of row guiding, its chamfered section keep away a chamfering structure for one kind, and the length of its inserted sheet is not shorter than the wall that stator enters notches for wire
It is long.
Further, the anti-kerf block is a kind of L-shaped structure, and its bending place is a kind of camber line chamfering structure, is installed
Portion is a kind of open recess structure, and the fixed component includes fixed block and position-limitting pin, and its fixed block is located at installation portion
Fixed with arc wire block by screw in groove, pin one end is fixed on the other end opening through installation portion on arc wire block
Port recess end is fixed on fixed block.
Further, the elastic device is a kind of spring.
Further, when when work stator is interior geometric pattern stator, correspondence stator it is single enter wire casing arrange two groups it is symmetrical around
The scratch resistant line mechanism of line machine, the anti-kerf block of its two groups scratch resistant line mechanism insertion stator inlet wire slot-open-sections be not subject to enamel-cover
When line is extruded, its end forms tip-angled shape.
Further, when, when work stator is outer geometric pattern stator, the scratch resistant line mechanism of this coil winding machine also includes a bobbin winding head jacking block,
The bobbin winding head jacking block includes a movable block, and movable block front end includes the roof platform for withstanding the single dentation outer wall of stator, a left side for roof platform
Right two ends are respectively arranged with the pin of insertion dentation outer wall left and right sides wire casing, and two wire casing positions of correspondence pin insertion respectively set
It is equipped with the scratch resistant line mechanism of one group of symmetrical coil winding machine.
Further, the length of the pin be not shorter than stator enter wire casing wall it is long, the end of pin is a kind of circular arc chamfering
Structure.
Further, fall for a kind of circular arc at the position that arc wire block is contacted with enamel-covered wire generation during enamel-covered wire inlet wire
Corner structure.
Further, the scratch resistant line mechanism of the coil winding machine can also arrange drive arc wire block carry out before and after displacement, left and right sidesing shifting,
The drive mechanism of any one displacement mode in lifting and translocating or its drive mechanism that arbitrarily displacement combination is formed.
The present invention provide the scratch resistant line mechanism its advantage of coil winding machine be：Enamel-covered wire will by anti-kerf block in inlet wire
Enamel-covered wire is imported in stator slot, and anti-kerf block is designed with the elasticity design of relaxation function and can make anti-kerf block more
Motor-driven insertion stator enters wire casing, it is to avoid as mismachining tolerance causes the stator to enter the slight off normal of notches for wire during stator processing, prevents
Kerf block cannot be properly inserted the problem that stator enters wire casing, and the design of the insert part of anti-kerf block completely avoid enamel-covered wire
Enter the contact of notches for wire with stator, so as to solve the problems, such as scratch that enamel-covered wire occurs during inlet wire, when enamel-covered wire is entering
When arc wire block is touched in line process, a kind of circular arc chamfering structure is also designed to the part of enamel-cover linear contact lay, is so made
Obtain arc wire block and play guiding inlet wire effect.
Description of the drawings
Fig. 1 is the combining structure schematic diagram of the scratch resistant line mechanism of two groups of coil winding machines of the invention；
Fig. 2 is the decomposition texture schematic diagram of the present invention；
Fig. 3 is the structural representation of anti-kerf block in the present invention；
Fig. 4 is greater than or equal to arc wire block structure schematic diagram for anti-kerf block in the present invention；
Fig. 5 is shorter than arc wire block structure schematic diagram for anti-kerf block in the present invention；
Fig. 6 is the combining structure schematic diagram that interior geometric pattern stator is used in when anti-kerf block shown in Fig. 5 is shorter than arc wire block；
Fig. 7 is the fit structure schematic diagram with interior geometric pattern stator of the invention；
Fig. 8 is structure change schematic diagram of the geometric pattern stator during enamel-covered wire inlet wire in the present invention coordinates；
Fig. 9 is the fit structure schematic diagram with outer geometric pattern stator of the invention；
Figure 10 is the present invention with the arc wire block in outer geometric pattern stator and the fit structure schematic diagram of shell fragment component；
Figure 11 is the present invention with the work change schematic diagram in outer geometric pattern stator.
Specific embodiment
The specific embodiment of the present invention is described in detail with reference to Figure of description.Obviously, described enforcement
Example a part of embodiment only of the invention, those skilled in the art are acquired on the premise of not paying creative work
Other embodiments, belong to protection scope of the present invention.
The scratch resistant line mechanism of a kind of coil winding machine that the present invention is provided as Figure 1-3, mainly includes and stator circle radian phase
The arc wire block 1 of matching, enters shell fragment component 2, the shell fragment group at notches for wire in the correspondence stator of arc wire block 1
Part 2 is main to be included can be inserted into the anti-kerf block 3 that stator enters notches for wire, for anti-kerf block 3 is fixed on arc wire block 1
On fixed component 4, make anti-kerf block 3 that there is the elastic device 5 of return function, the fixed component 4 is included for solid
Fixed fixed block 41 and pin 42, the elastic device 5 are a kind of spring, and the anti-kerf block 3 includes integrally formed peace
Dress portion 31 and insert part 32, installation portion 31 and 32 one-tenth L-shaped structures of insert part, its bending place 33 are a kind of camber line chamfering structure,
The installation portion 31 opens up fluted 311, and the upper end and/or bottom of installation portion 31 offer the pin passed through for pin 42
Perforation 312, in the groove 311 of installation portion 31,42 one end of pin is fixed on the other end on arc wire block 1 and wears fixed block 41
The pin perforation 312 for crossing installation portion 31 penetrates fixed block 41, and the cell body 313 for placing elastic device 5 is additionally provided with installation portion 31,
After fixed block 41, pin 42, spring 5 are installed with installation portion 31, fixed block 41 is fixed on by arc wire block 1 by screw
On, the insert part 32 includes that inserting stator enters the chamfering that the notch of notches for wire is covered diaphragm 321 and guided to enamel-covered wire
Portion 322, its chamfered section 322 keep away a chamfering structure for one kind, and its notch is covered the length of diaphragm 321 and is not shorter than stator and enters notches for wire
Wall it is long.
As needed, the whole height of anti-kerf block 3 can be greater than or equal to the height at 1 edge of arc wire block（Its knot
Structure is as shown in Figure 4）, when the whole height of anti-kerf block 3 is greater than or equal to the height of arc wire block 1, enamel-covered wire is entering
Directly guided to notch by the chamfered section 322 of anti-kerf block 3 in line process and cover film 321, then passed through notch and cover film
Piece 321 inserts stator slot；
As needed, the whole height of anti-kerf block 3 can be shorter than the height at 1 edge of arc wire block（Its structure such as Fig. 5,6 institutes
Show）, when the whole height of anti-kerf block 3 is shorter than the height at 1 edge of arc wire block, enamel-covered wire can be connect during inlet wire
The end 11 of arc wire block 1 is contacted, the end 11 that contact is now produced during camber line wire block 1 and enamel-covered wire inlet wire is one
Circular arc chamfering structure is planted, the circular arc chamfering chamfering structure plays enamel-covered wire guiding inlet wire effect；
As needed, the scratch resistant line mechanism of the coil winding machine can also arrange displacement, left and right sidesing shifting, liter before and after drive arc wire block is carried out
The drive mechanism 6 of any one displacement mode in drop displacement（Make arc wire block that only there is displacement, left and right sidesing shifting, liter in front and back
A kind of function in drop displacement）Or its drive mechanism 6 that arbitrarily displacement combination is formed（Make arc wire block have in front and back displacement,
Several functions in left and right sidesing shifting, lifting and translocating）.
As shown in Figure 7,8, if treating work stator for interior wound stator, correspond to stator it is single enter wire casing two groups of phases are set
The scratch resistant line mechanism of symmetrical coil winding machine, the anti-kerf block of its two groups scratch resistant line mechanism insertion stator inlet wire slot-open-sections are not having
When being extruded by enamel-covered wire, its end forms tip-angled shape, and in embedded enamel-covered wire, the pressure of enamel-covered wire can cause two anti-kerf gears
Block is opened to both sides.
As shown in Fig. 9,10,11, if treating work stator for outer geometric pattern stator, adjacent two of stator 8 enter notches for wire 81,
82 positions are respectively provided with the scratch resistant line mechanism of two groups of coil winding machines, and correspondence two enters the stator tongue 83 formed between notches for wire 81,82
Put and be additionally provided with a bobbin winding head jacking block 7, the leading section of the bobbin winding head jacking block 7 include the single 83 outer wall width of tongue of correspondence stator and
The resistance surface 71 of radian, is provided with the pin 72 that can be inserted into that correspondence stator enters notches for wire, the pin in 71 left and right sides of resistance surface
72 length be not shorter than stator enter notches for wire wall it is long, enamel-covered wire can be touched in the scratch resistant line mechanism of coil winding machine during inlet wire
The end 11 of arc wire block 1, the end 11 are a kind of circular arc chamfering structure.
The scratch resistant line mechanism of coil winding machine is used for the wire of interior wound stator and enters line method：
Due to the effect of spring, the anti-kerf block of two groups of symmetrical scratch resistant line mechanism insertion stator inlet wire slot-open-sections is not having
When being extruded by enamel-covered wire, the notch of its end is covered diaphragm and forms tip-angled shape, covers diaphragm due to notch and forms wedge angle, solves
The notch that stator deformability and equipment positioning precision cause covers the problem that diaphragm cannot be inserted in stator slot, by drive mechanism
Drive arc wire block and enter wire casing so as to the notch that links covers diaphragm insertion stator, diaphragm insertion stator is covered in notch and enter wire casing
Afterwards, the wire inlet mechanism of coil winding machine starts inlet wire, during inlet wire, when wedge angle the inner that diaphragm is formed is covered to two groups of notches in enamel-covered wire top
When, elastic force of the inner thrust for being subject to enamel-covered wire of wedge angle more than spring so that notch is covered diaphragm and opened to both sides, so that paint
Envelope curve is directly entered stator slot relevant position after notch covers diaphragm, the arc wire block that passed through due to enamel-covered wire and anti-
Kerf block has done keeps away a chamfered, so as to solve the problems, such as scratch that enamel-covered wire occurs during inlet wire, completes
After rule, transverse-moving mechanism is moved after driving the playback of arc wire block, two anti-kerf blocks not being subject under enamel-covered wire pressure condition,
Tip-angled shape is formed by the elastic force automatic rebounding of spring.
The scratch resistant line mechanism of coil winding machine is used for the wire of externally-wound type stator and enters line method：
When coiling works, bobbin winding head jacking block withstands the single tongue outer wall of stator, the inlet wire of pin insertion tongue left and right sides stator
Notch, two groups of scratch resistant line mechanisms also insert stator simultaneously and enter notches for wire, insert stator inlet wire slot-open-section under the action of the spring
Notch cover the slot structure that diaphragm end of its end and pin when not being subject to enamel-covered wire to extrude forms gathering formula, solution
The notch that stator deformability and the equipment positioning precision of having determined causes covers the problem that diaphragm cannot be inserted in stator slot, by driving machine
Structure drives arc wire block and enters wire casing so as to the notch that links covers diaphragm insertion stator, covers diaphragm insertion stator inlet wire in notch
After groove, the wire inlet mechanism of coil winding machine starts inlet wire, when the slot that diaphragm is covered on enamel-covered wire top to notch with pin is formed is inner, groove
Mouth covers the elastic force that diaphragm is more than spring by the thrust of enamel-covered wire so that notch is covered diaphragm and opened to side, now notch
Covering diaphragm and the flaring structure that can pass through for enamel-covered wire being formed with pin, notch is covered diaphragm and forms comprehensively protection with pin
The space that enamel-covered wire is entered in stator slot, so as to solve the problems, such as scratch that enamel-covered wire occurs during inlet wire, completes
After inlet wire, transverse-moving mechanism is moved after driving the playback of arc wire block, two anti-kerf blocks not being subject under enamel-covered wire pressure condition,
The slot structure of gathering formula is formed by the elastic force automatic rebounding of spring.
Finally it should be noted that：Above example is merely to illustrate technical scheme, rather than a limitation；Although
With reference to the foregoing embodiments the present invention has been described in detail, it will be understood by those within the art that：Which still can be with
Technical scheme described in foregoing embodiments is modified, or equivalent is carried out to which part technical characteristic；And
These modifications are replaced, and do not make the essence of appropriate technical solution depart from the spirit and model of various embodiments of the present invention technical scheme
Enclose.
Claims (9)
1. the scratch resistant line mechanism of a kind of coil winding machine, it is characterised in that：Mainly include the arc wire matched with stator circle radian
Block, is provided with shell fragment component on arc wire block, and the shell fragment component mainly includes that can be inserted into stator enters the scratch resistant of notches for wire
Line block, for anti-kerf block is fixed on the fixed component on wire block, makes anti-kerf block have the bullet of return function
Property device.
2. the scratch resistant line mechanism of coil winding machine according to claim 1, it is characterised in that：Anti- kerf block bag in shell fragment component
Integrally formed installation portion and insert part are included, its installation portion is used to install elastic device and fixed component；Insert part includes insertion
Stator enters the chamfered section that the notch of notches for wire is covered diaphragm and guided to enamel-covered wire, and its chamfered section keeps away a chamfering knot for one kind
Structure, its notch cover the length of diaphragm be not shorter than stator enter notches for wire wall it is long.
3. the scratch resistant line mechanism of coil winding machine according to claim 2, it is characterised in that：The anti-kerf block is a kind of " L "
Type structure, its bending place are a kind of camber line chamfering structure, and installation portion is a kind of open recess structure, and the fixed component includes
Fixed block and position-limitting pin, its fixed block are fixed with arc wire block by screw in the groove of installation portion, pin one end
It is fixed on the other end on arc wire block to be fixed on fixed block through the open recess end of installation portion.
4. the scratch resistant line mechanism of coil winding machine according to claim 1, it is characterised in that：The elastic device is a kind of spring.
5. the scratch resistant line mechanism of coil winding machine according to claim 1, it is characterised in that：When treat work stator be interior geometric pattern stator
When, correspondence stator it is single enter wire casing the scratch resistant line mechanism of two groups of symmetrical coil winding machines is set, its two groups scratch resistant line mechanisms insertions are fixed
The anti-kerf block of sub- inlet wire slot-open-section forms tip-angled shape in its end when not being subject to enamel-covered wire to extrude.
6. the scratch resistant line mechanism of coil winding machine according to claim 1, it is characterised in that：When treat work stator be outer geometric pattern stator
When, the scratch resistant line mechanism of this coil winding machine also includes a bobbin winding head jacking block, and the bobbin winding head jacking block includes a movable block, movable block front end
Including the roof platform for withstanding the single dentation outer wall of stator, the left and right two ends of roof platform are respectively arranged with insertion dentation outer wall left and right sides line
The pin of groove, two wire casing positions of correspondence pin insertion are each provided with the scratch resistant line mechanism of one group of symmetrical coil winding machine.
7. the scratch resistant line mechanism of coil winding machine according to claim 6, it is characterised in that：The length of the pin is not shorter than stator
The wall for entering notches for wire is long, and the end of pin is a kind of circular arc chamfering structure.
8. the scratch resistant line mechanism of coil winding machine according to claim 1, it is characterised in that：Arc wire block is in enamel-covered wire inlet wire mistake
It is a kind of circular arc chamfering structure to produce the position for contacting in journey with enamel-covered wire.
9. the scratch resistant line mechanism of coil winding machine according to claim 1, it is characterised in that：The scratch resistant line mechanism of the coil winding machine can also set
Put the drive mechanism of displacement, left and right sidesing shifting before and after driving arc wire block to carry out, any one displacement mode in lifting and translocating
Or its drive mechanism that arbitrarily displacement combination is formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611153570.XA CN106549540A (en) | 2016-12-14 | 2016-12-14 | The scratch resistant line mechanism of coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611153570.XA CN106549540A (en) | 2016-12-14 | 2016-12-14 | The scratch resistant line mechanism of coil winding machine |
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| Publication Number | Publication Date |
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| CN106549540A true CN106549540A (en) | 2017-03-29 |
Family
ID=58397614
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611153570.XA Pending CN106549540A (en) | 2016-12-14 | 2016-12-14 | The scratch resistant line mechanism of coil winding machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110224558A (en) * | 2019-04-29 | 2019-09-10 | 苏州恊合自动化科技有限公司 | A kind of flying trident winding mechanism |
| CN110333584A (en) * | 2019-06-20 | 2019-10-15 | 深圳市东景盛电子技术有限公司 | A kind of fiber optic cable with armor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2193461A1 (en) * | 1995-12-20 | 1997-06-21 | Patrick A. Dolgas | Stator winding method and apparatus |
| CN102570741A (en) * | 2011-12-31 | 2012-07-11 | 深圳市金岷江机电设备有限公司 | Multi-stranded wire winding machine for stator |
| CN203368265U (en) * | 2013-06-28 | 2013-12-25 | 深圳市方能达科技有限公司 | Coiling caliper gauge used for stator winding machine |
| CN203522464U (en) * | 2013-09-13 | 2014-04-02 | 欣旺达电子股份有限公司 | Coil winding machine |
| CN205792098U (en) * | 2016-05-06 | 2016-12-07 | 东莞拓蓝自动化科技有限公司 | In be directed into line mechanism around machine enamel-covered wire |
| CN206272452U (en) * | 2016-12-14 | 2017-06-20 | 东莞拓蓝自动化科技有限公司 | The scratch resistant line mechanism of coil winding machine |
-
2016
- 2016-12-14 CN CN201611153570.XA patent/CN106549540A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2193461A1 (en) * | 1995-12-20 | 1997-06-21 | Patrick A. Dolgas | Stator winding method and apparatus |
| CN102570741A (en) * | 2011-12-31 | 2012-07-11 | 深圳市金岷江机电设备有限公司 | Multi-stranded wire winding machine for stator |
| CN203368265U (en) * | 2013-06-28 | 2013-12-25 | 深圳市方能达科技有限公司 | Coiling caliper gauge used for stator winding machine |
| CN203522464U (en) * | 2013-09-13 | 2014-04-02 | 欣旺达电子股份有限公司 | Coil winding machine |
| CN205792098U (en) * | 2016-05-06 | 2016-12-07 | 东莞拓蓝自动化科技有限公司 | In be directed into line mechanism around machine enamel-covered wire |
| CN206272452U (en) * | 2016-12-14 | 2017-06-20 | 东莞拓蓝自动化科技有限公司 | The scratch resistant line mechanism of coil winding machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110224558A (en) * | 2019-04-29 | 2019-09-10 | 苏州恊合自动化科技有限公司 | A kind of flying trident winding mechanism |
| CN110224558B (en) * | 2019-04-29 | 2024-03-19 | 苏州恊合自动化科技有限公司 | Flying fork winding mechanism |
| CN110333584A (en) * | 2019-06-20 | 2019-10-15 | 深圳市东景盛电子技术有限公司 | A kind of fiber optic cable with armor |
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