CN106542824A - 一种铌酸钾钠基透明陶瓷及其制备方法 - Google Patents
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Abstract
本发明提供一种铌酸钾钠基透明陶瓷以Na2CO3、K2CO3、Bi2O3、BaCO3、Nb2O5为原料,按照化学式(1‑x)K0.5Na0.5NbO3‑xBaBiO3进行配料,式中x表示体系中摩尔含量,其中0<x≤0.08。其制备方法包括:(1)所有原料在称量配料前均置于烘箱中烘干;(2)准确称量后,以无水乙醇为介质球磨;(3)将球磨后产物取出,烘干,预烧;(4)以无水乙醇为介质球磨后烘干;(5)将烘干的粉料过筛后,压制成圆坯;(6)将压制好的圆坯烧结获得透明陶瓷。本发明的优点是通过调整BaBiO3的掺杂量,运用传统陶瓷工艺制备的铌酸钾钠基透明陶瓷,其可见光透光率可以达到75%。
Description
技术领域
本发明涉及光电透明陶瓷材料领域,具体是一种铌酸钾钠基透明陶瓷及其制备方法。
背景技术
铌酸钾钠(K0.5Na0.5NbO3,KNN)基透明陶瓷作为固体激光介质备受关注,与单晶相比,透明陶瓷容易制备,可值得大尺寸的样品,成本低,可以实现高浓度掺杂,易于制备多层以及复合多功能陶瓷。
KNN基透明陶瓷是一种高性能的陶瓷材料,具有耐热、耐腐蚀性、极高的熔点、比较高的介电常数以及优异的光学性能等优良特性,加之其可以采用传统的陶瓷烧结方法低成本制备,因而具有重要的研究意义和应用价值。另外,KNN基透明陶瓷其在光学滤波器装置、开关、调制器、数据处理器等方面,也展现出广阔的应用前景。
目前,有一些关于稀土掺杂的KNN基透明陶瓷的研究专利报道,如“一种Er3十、Yb3十共掺LiBiO3改性的KNN基上转换透明陶瓷的制备方法”,其专利号为CNIO3613383A,在400nm~1100nm的波长阶段透光率小于40%。现有技术存在的问题是透光率还有待提高。
发明内容
为了解决上述技术问题,本发明的目的是提供一种铌酸钾钠基透明陶瓷及其制备方法,以提高铌酸钾钠基透明陶瓷的透光率。其制备方法包括配料、湿磨、烘干、预烧、二次球磨、压制成型、烧结。
实现本发明的具体技术方案如下:
步骤(1)所用原料Na2CO3 (99.8%)、K2CO3 (99%)、Nb2O5 (99.5%)、BaCO3、Bi2O3均置于120℃的烘箱中烘干5~7 h;
步骤(2)按照化学计量比称取粉料,原料装入HDPE材质的球磨瓶中,以无水乙醇为介质球磨24 h;
步骤(3)将球磨后产物取出,将烘干的粉料过100目筛后,然后在750℃下预烧6 h,升温速率为1°/min;
步骤(4)再以无水乙醇为介质球磨16~24h后烘干;
步骤(5)将烘干的粉料过100目筛后,在100 MPa的压力下压制成直径为14mm,厚度为2~3 mm的圆坯;
步骤(6)将压制好的圆坯在1140下保温3~21h烧结获得透明陶瓷。
本发明本发明与现有技术相比的优点是:BaBiO3掺杂的铌酸钾钠基透明陶瓷在这个波长阶段透光率可达75%,且物丰价廉。
附图说明
图1为铌酸钾钠基透明陶瓷样品效果示意图
图 2为铌酸钾钠基透明陶瓷(0.5mm厚)的透光率-频率曲线图
图3为铌酸钾钠基透明陶瓷的XRD图谱
具体实施方式
本发明通过实施例对本发明内容作进一步详细说明,但不是对本发明的限制。
实施例:
以Na2CO3、K2CO3、Bi2O3、BaCO3、Nb2O5为原料,按照化学式(1-x)K0.5Na0.5NbO3-xBaBiO3(x=0.08),进行配料,用传统的陶瓷制备工艺制备铌酸钾钠基透明陶瓷。所有原料在称量配料前均置于120℃的烘箱中烘干5~7 h。准确称量后,以无水乙醇为介质球磨24 h,烘干后将所得粉料在750℃下预烧6 h,升温速率为1℃/min,再以无水乙醇为介质球磨16~24h后烘干。将烘干的粉料过100目筛后,在100 MPa的压力下压制成直径为14mm,0.5 mm厚的圆坯,在1140℃下保温18h烧结获得透明陶瓷如图1所示。测试得铌酸钾钠基透明陶瓷(0.5mm厚)的透光率-频率曲线如图2所示。铌酸钾钠基透明陶瓷XRD图谱如图3所示。
Claims (5)
1.一种铌酸钾钠基透明陶瓷,其特征在于:所述铌酸钾钠基透明陶瓷以Na2CO3、K2CO3、Bi2O3、BaCO3、Nb2O5为原料,按照化学式(1-x)K0.5Na0.5NbO3-xBaBiO3进行配料,式中x表示体系中摩尔含量,其中0<x≤0.08,经传统制陶工艺烧制而成的透明陶瓷。
2.权利要求1所述的铌酸钾钠基透明陶瓷的制备方法,其特征在于包括以下步骤:
步骤(1)所有原料在称量配料前均置于烘箱中烘干;
步骤(2)准确称量后,以无水乙醇为介质球磨24 h;
步骤(3)将球磨后产物取出,烘干,预烧;
步骤(4)然后再以无水乙醇为介质球磨16~24 h后烘干;
步骤(5)将烘干的粉料过100目筛后,在100 MPa的压力下压制成直径14 mm,2~3 mm厚的圆坯;
步骤(6)将压制好的圆坯烧结获得透明陶瓷。
3.根据权利要求2所述的制备方法,其特征在于:所述步骤(1)烘干温度为120℃,烘干时间为5~7 h。
4.根据权利要求2所述的制备方法,其特征在于:所述步骤(2)预烧温度为750℃,预烧时间为6 h,升温速率为1℃/min。
5.根据权利要求2所述的制备方法,其特征在于:所述步骤(6)烧结温度为1140℃,烧结时保温时间为3~21 h。
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CN106673062A (zh) * | 2016-12-20 | 2017-05-17 | 桂林电子科技大学 | 一种碱金属铌酸盐微纳米线材料及其制备方法 |
CN107758742A (zh) * | 2017-11-13 | 2018-03-06 | 桂林电子科技大学 | 一种锂、锑掺杂的碱金属铌酸盐微纳米线材料及其制备方法 |
WO2018113517A1 (zh) * | 2016-12-20 | 2018-06-28 | 桂林电子科技大学 | 一种碱金属铌酸盐微纳米线材料及其制备方法 |
CN109320243A (zh) * | 2018-11-19 | 2019-02-12 | 福州大学 | 一种高透明度的铌酸钾钠-钛酸钡锶透明陶瓷的制备方法 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106673062A (zh) * | 2016-12-20 | 2017-05-17 | 桂林电子科技大学 | 一种碱金属铌酸盐微纳米线材料及其制备方法 |
WO2018113517A1 (zh) * | 2016-12-20 | 2018-06-28 | 桂林电子科技大学 | 一种碱金属铌酸盐微纳米线材料及其制备方法 |
CN107758742A (zh) * | 2017-11-13 | 2018-03-06 | 桂林电子科技大学 | 一种锂、锑掺杂的碱金属铌酸盐微纳米线材料及其制备方法 |
CN109320243A (zh) * | 2018-11-19 | 2019-02-12 | 福州大学 | 一种高透明度的铌酸钾钠-钛酸钡锶透明陶瓷的制备方法 |
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