CN106541114A - Pneumatic assembly machine - Google Patents
Pneumatic assembly machine Download PDFInfo
- Publication number
- CN106541114A CN106541114A CN201510613048.4A CN201510613048A CN106541114A CN 106541114 A CN106541114 A CN 106541114A CN 201510613048 A CN201510613048 A CN 201510613048A CN 106541114 A CN106541114 A CN 106541114A
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- CN
- China
- Prior art keywords
- cylinder
- assembly machine
- knife
- pneumatic assembly
- station
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
- B22D25/04—Casting metal electric battery plates or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The present invention provides a kind of pneumatic assembly machine, including one is used to put the station of workpiece, is provided with a compaction mold being vertically movable above the station, and being respectively provided on two sides with for the station one horizontally movable hobs knife.Pneumatic assembly machine of the present invention, price is low, the energy and manpower loss are low, and the product quality produced is stable, and will not produce harmful gass, is conducive to health, environmental protection.
Description
Technical field
The present invention relates to the processing equipment of accumulator, more particularly to a kind of pneumatic assembly machine.
Background technology
At present, the widely used cast welding machine of the processing of accumulator, as cast welding machine is used, extensive and use time is long, and which is used for
The technics comparing for making accumulator is ripe.But there is a problem of certain：1st, cast welding machine and its matched price are higher, equipment investment
Greatly；2nd, every cast welding can produce 1200, battery for 8 hours, need at least 3 people's operations, it is seen that its production efficiency it is relatively low and
Need to expend more manpower；3rd, cast welding machine high energy consumption；4th, quality stability is relatively low, and cast welding machine is easily because of alloying component and temperature
Often there is dry joint, solder skip phenomenon in difference problem, product Jing；5th, lead is melted by cast welding machine by heating, and produced lead fume is to people
Body injury is the most serious, is not that the glove that simply wear masks just can defend, and operator must be under hot environment for a long time
Work, its production process can also produce substantial amounts of oxide (lead skim), be unfavorable for environmental protection.
The content of the invention
The invention aims to overcome deficiency of the prior art, there is provided a kind of pneumatic assembly machine, its production efficiency is higher, energy
Consumption is relatively low, is conducive to environmental protection.
In order to achieve the above object, the present invention is employed the following technical solutions：
A kind of pneumatic assembly machine, including one be used to put the station of workpiece, and a pressure being vertically movable is provided with above the station
Tight mould, being respectively provided on two sides with for the station one horizontally movable hob knife.
Preferably, including base, station is provided with the middle part of the base, the top of the station vertically sets up the first cylinder,
The compaction mold is located at the free end of the expansion link of the first cylinder, and the both sides of the station set up laterally put second respectively
Cylinder and the 3rd cylinder；Second cylinder is respectively equipped with the free end of the expansion link of the 3rd cylinder and hobs knife.
Preferably, two hob knife just to arranging；Correspondence hobs knife and is provided with guide post, and the guide post hobs knife through two
And parallel to base.
Preferably, being provided with two guide posts, the compaction mold is located between two guide posts.
Preferably, the compaction mold includes compressing main body, the bottom of the compression main body is provided with a compact heap, the compression
The two sides of block form pressing groove with the bottom surface for compressing main body.
Preferably, the knife that hobs includes connecting portion, the connecting portion extend horizontally away a cutting knife, is provided with below the cutting knife
Perpendicular to the pushing plane of the base；Two to hob the connecting portion of knife flexible with second cylinder and the 3rd cylinder respectively
The free end connection of bar.
Preferably, the base is provided with bracing frame；First cylinder, the second cylinder and the 3rd cylinder are all disposed within described
On bracing frame.
Preferably, the base upper side is provided with two pieces of limited blocks, the limited block is mutually perpendicular in the horizontal plane and surrounds work
Position.
Compared with prior art, the invention has the advantages that：
By said structure, pneumatic assembly machine of the present invention, price is low, the energy and manpower loss are low, and produce
Product quality is stable, and will not produce harmful gass, is conducive to health, environmental protection.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
In figure：
11-base；12-bracing frame；21-the first cylinder；22-the second cylinder；23-the three cylinder；3-compaction mold；
31-compress main body；32-compact heap；33-pressing groove；4-hob knife；41-connecting portion；42-cutting knife；43-push and put down
Face；5-limited block；6-guide post.
In conjunction with accompanying drawing, the invention will be further described with specific embodiment.
Specific embodiment
Refering to shown in Fig. 1, a kind of pneumatic assembly machine of the present invention, including base 11, set in the middle part of 11 upper side of base
There are two pieces of limited blocks 5, limited block 5 is mutually perpendicular in the horizontal plane and surrounds a station；Base 11 is provided with bracing frame 12,
Bracing frame 12 is provided with the first cylinder 21, the second cylinder 22 and the 3rd cylinder 23.One is surrounded by two pieces of limited blocks 5 to leave out
The station of mouth, ensure that workpiece arbitrarily will not be moved in station, and a pre-aligned effect is played to workpiece, it is ensured that
Processing apparatus are accurately acted on workpiece.
First cylinder 21 is located at the top of station, and a compaction mold 3 is located at the free end of the expansion link of the first cylinder, compaction mold
3 are vertically movable；Second cylinder 22 and 23 horizontally set of the 3rd cylinder ground are located at the both sides of station, the second cylinder 22 and the 3rd
The free end of the expansion link of cylinder 23 is respectively equipped with and hobs knife 4, hobs knife 4 horizontally moveable.
Compaction mold 3 includes compressing main body 31, and the bottom for compressing main body 31 is provided with a compact heap 32, the two sides of compact heap 32
Pressing groove 33 is formed with the bottom surface for compressing main body 31.
Hobbing knife 4 includes connecting portion 41, and connecting portion 41 extend horizontally away a cutting knife 42, is provided with perpendicular to base below cutting knife 42
11 pushing plane 43；Two hob the connecting portion 41 of knife 4 is stretched with second cylinder 22 and the 3rd cylinder 23 respectively
The free end connection of contracting bar.
Two hob knife 4 just to arranging, and correspondence hobs knife 4 and is provided with two guide posts 6, and two guide posts 6 are parallel to each other and put down
, in base 11, guide post 6 hobs knife 4 through two and the two ends of guide post 6 are all fixed on bracing frame 12 for row；Pressure die
Tool 3 is located between two guide posts 6.By two guide posts 6, make to hob knife 4 during long-term horizontal movement, all the time
Do not deviate by movement locus, it is ensured that hob knife 4 active position it is accurate.
The application of the present invention：The battery (referring to that the pole group of battery has been put in the groove of battery case) of low water distinguishes position with two rows
In the electrode ear of both sides, particular manufacturing craft is loaded onto on the electrode ear of the battery of low water, particular manufacturing craft is provided with some breach, breach
It is stuck on electrode ear；In the lower section of particular manufacturing craft, two row's electrode ears of correspondence are loaded onto connection sheet respectively, also are provided with some in connection sheet
Breach, breach are stuck on electrode ear.Then battery is placed on the station of battery assembly machine, steps on first grade of gas source switch, the
Compaction mold 3 is pushed down on by one cylinder 21, and compact heap 32 compresses particular manufacturing craft and particular manufacturing craft down compressed so as to the company of compression
Fitting, pressing groove 33 compress electrode ear and pole group more consolidation are arranged in battery case.Step on gas source switch second gear, both sides gas
Cylinder is promoted simultaneously and hobs knife 4, and lug is cut into neat height by cutting knife 42, while push plane 43 connection sheet is pushed to inside battery,
Electrode ear is made tightly to be embedded in the breach of connecting plate.Unclamp gas source switch, compaction mold 3 and the reset simultaneously that hobs knife 4.Battery
Assembling is completed.
There is in the present invention advantages below：
1st, from terms of equipment investment angle, cast welding machine generally the least expensive at this stage is 120,000 yuan per platform, pneumatic assembling of the present invention
Machine is 1200 yuan per platform；It is 1.6 ten thousand yuan that cast welding machine matching die often covers, and the supporting mould of pneumatic assembly machine is 120 yuan.It can be seen that,
Accumulator is manufactured by pneumatic assembly machine, required equipment investment is less, being capable of reduces cost.
2nd, in terms of human input (by taking little close 6V4Ah batteries as an example), cast welding machine need three people carry out assistance operate into
Row production, and pneumatic assembly machine only needs 1 people to be produced by assisting operation；It can be seen that, accumulator is manufactured by pneumatic assembly machine
Required manpower is less, further reduces cost, and is easier the error for avoiding manually causing.
3rd, from from the aspect of energy consumption, pneumatic assembly machine only needs supporting vapour source, and comparing cast welding machine needs supporting vapour source and up to 27 kilowatts
Heating system, the energy consumption of pneumatic assembly machine are low.
4th, assembled using pneumatic assembly machine, lead matter bus-bar is replaced using connection sheet, phenomenon of rupture can never occur, even
The breach every pole plate lug of correspondence of contact pin, the extrusion of Jing pneumatic assembly machines are bumped into, and contact very reliable, the quality unification of production, good
It is good.
5th, from from the aspect of environmental protection, as long as having installed the particular manufacturing craft of auxiliary installation effect and company for connecting pole plate lug in pole group
Battery is subsequently inserted on the station of pneumatic assembly machine by contact pin, starts cylinder, and compaction mold 3 compresses, hob knife 4 trims pressure
Tightly, pole plate lug can be allowed to realize that connection forms the circuit of inside battery by installing connection sheet, whole production process need not melt,
Welding, will not lead fume produce, the working environment of workman is good, it is to avoid harmful gass produce injury to human body.
Therefore, pneumatic assembly machine of the present invention, price is low, the energy and manpower loss are low, and the product produced
Steady quality, and harmful gass will not be produced, be conducive to health, environmental protection.
Above-mentioned embodiment is the invention is not limited in, if various changes or modification to the present invention are without departing from the spirit of the present invention
And scope, if within the scope of these change the claim and equivalent technologies for belonging to the present invention with modification, then the present invention is also intended to
Comprising these changes and variation.
Claims (8)
1. a kind of pneumatic assembly machine, it is characterised in that be used to put the station of workpiece including, be provided with above the station
The compaction mold being vertically movable, being respectively provided on two sides with for the station one horizontally movable hob knife.
2. pneumatic assembly machine according to claim 1, it is characterised in that including base, be provided with work in the middle part of the base
Position, the top of the station vertically set up the first cylinder, and the compaction mold is located at the free end of the expansion link of the first cylinder, institute
The both sides for stating station set up the second cylinder and the 3rd cylinder laterally put respectively；Second cylinder and the 3rd cylinder
The free end of expansion link is respectively equipped with and hobs knife.
3. pneumatic assembly machine according to claim 1, it is characterised in that two hob knife just to arranging；Correspondence hobs knife
Guide post is provided with, the guide post hobs knife and parallel to base through two.
4. pneumatic assembly machine according to claim 1, it is characterised in that be provided with two guide posts, the compaction mold position
Between two guide posts.
5. pneumatic assembly machine according to claim 2, it is characterised in that the compaction mold includes compressing main body, described
The bottom for compressing main body is provided with a compact heap, and the two sides of the compact heap form pressing groove with the bottom surface for compressing main body.
6. the pneumatic assembly machine according to claim 2 or 5, it is characterised in that the knife that hobs includes connecting portion, described
Connecting portion extend horizontally away a cutting knife, and the pushing plane perpendicular to the base is provided with below the cutting knife；Two connections for hobbing knife
Portion is connected with the free end of second cylinder and the expansion link of the 3rd cylinder respectively.
7. pneumatic assembly machine according to claim 1, it is characterised in that the base is provided with bracing frame；Described first
Cylinder, the second cylinder and the 3rd cylinder are all disposed within support frame as described above.
8. pneumatic assembly machine according to claim 1, it is characterised in that the base upper side is provided with two pieces of limited blocks,
The limited block is mutually perpendicular in the horizontal plane and surrounds station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510613048.4A CN106541114B (en) | 2015-09-23 | 2015-09-23 | Pneumatic assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510613048.4A CN106541114B (en) | 2015-09-23 | 2015-09-23 | Pneumatic assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106541114A true CN106541114A (en) | 2017-03-29 |
| CN106541114B CN106541114B (en) | 2019-06-21 |
Family
ID=58365099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510613048.4A Active CN106541114B (en) | 2015-09-23 | 2015-09-23 | Pneumatic assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106541114B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU727448A1 (en) * | 1978-09-18 | 1980-04-15 | Ленинградский Зональный Научно- Исследовательский И Проектный Институт Типового И Экспериментального Проектирования Жилых И Общественных Зданий | Multiple mould unit |
| JPH06267514A (en) * | 1993-03-10 | 1994-09-22 | Toshiba Battery Co Ltd | Manufacture of rectangular sealed battery |
| CN202423491U (en) * | 2011-12-14 | 2012-09-05 | 福建省建阳亚亨机械制造有限公司 | Feeding machine for manufacturing lead-acid storage battery |
| CN202977581U (en) * | 2012-12-14 | 2013-06-05 | 谢建忠 | Battery of new structure |
| CN203039008U (en) * | 2013-02-04 | 2013-07-03 | 浙江海悦自动化机械股份有限公司 | Lug cutting and brushing machine |
| CN203398205U (en) * | 2013-07-30 | 2014-01-15 | 谢建忠 | Storage battery with novel structure |
| CN104051741A (en) * | 2014-07-05 | 2014-09-17 | 福建省建阳亚亨机械制造有限公司 | Full-automatic production device for assembling and cast-welding storage battery polar groups |
-
2015
- 2015-09-23 CN CN201510613048.4A patent/CN106541114B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU727448A1 (en) * | 1978-09-18 | 1980-04-15 | Ленинградский Зональный Научно- Исследовательский И Проектный Институт Типового И Экспериментального Проектирования Жилых И Общественных Зданий | Multiple mould unit |
| JPH06267514A (en) * | 1993-03-10 | 1994-09-22 | Toshiba Battery Co Ltd | Manufacture of rectangular sealed battery |
| CN202423491U (en) * | 2011-12-14 | 2012-09-05 | 福建省建阳亚亨机械制造有限公司 | Feeding machine for manufacturing lead-acid storage battery |
| CN202977581U (en) * | 2012-12-14 | 2013-06-05 | 谢建忠 | Battery of new structure |
| CN203039008U (en) * | 2013-02-04 | 2013-07-03 | 浙江海悦自动化机械股份有限公司 | Lug cutting and brushing machine |
| CN203398205U (en) * | 2013-07-30 | 2014-01-15 | 谢建忠 | Storage battery with novel structure |
| CN104051741A (en) * | 2014-07-05 | 2014-09-17 | 福建省建阳亚亨机械制造有限公司 | Full-automatic production device for assembling and cast-welding storage battery polar groups |
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| Publication number | Publication date |
|---|---|
| CN106541114B (en) | 2019-06-21 |
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