CN106521709A - Basalt fiber special for reinforcing polyphenylene sulfide material and preparation method of basalt fiber - Google Patents

Basalt fiber special for reinforcing polyphenylene sulfide material and preparation method of basalt fiber Download PDF

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CN106521709A
CN106521709A CN201611072797.1A CN201611072797A CN106521709A CN 106521709 A CN106521709 A CN 106521709A CN 201611072797 A CN201611072797 A CN 201611072797A CN 106521709 A CN106521709 A CN 106521709A
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preparation
basalt fibre
basalt
basalt fiber
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CN106521709B (en
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不公告发明人
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Hunan plastic High Tech Co.,Ltd.
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Deyang Li Long Yun Intellectual Property Operation Co Ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/08Oxygen-containing compounds
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    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144Alcohols; Metal alcoholates
    • D06M13/148Polyalcohols, e.g. glycerol or glucose
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    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/152Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen having a hydroxy group bound to a carbon atom of a six-membered aromatic ring
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    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
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    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/248Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
    • D06M13/256Sulfonated compounds esters thereof, e.g. sultones
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    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/248Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
    • D06M13/262Sulfated compounds thiosulfates
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/244Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
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Abstract

The invention discloses a basalt fiber special for reinforcing a polyphenylene sulfide material and a preparation method of the basalt fiber. The basalt fiber is obtained through treatment with a special impregnating agent in the production process, wherein the impregnating agent comprises, by weight, 40-60 parts of a film-forming agent, 5-15 parts of a coupling agent, 1-5 parts of a lubricating agent, 10-20 parts of a modifying agent and 30-50 parts of a solvent, and the modifying agent comprises sulfonate, sulfuric acid and a phenolic compound with the mass ratio of (3-6):(2-4):(1-3). As the surface of the basalt fiber is rough and grated with a large quantity of active groups, the chemical bonding capacity and mechanical riveting capacity between the basalt fiber and the polyphenylene sulfide material are high, the compatibility between the basalt fiber and the polyphenylene sulfide material is good, and the basalt fiber can be added in and applied to the polyphenylene sulfide material in large quantities.

Description

A kind of polyphenyl thioether material strengthens special basalt fibre and preparation method thereof
Technical field
The present invention relates to basalt fibre field, and in particular to a kind of polyphenyl thioether material strengthen special basalt fibre and Its preparation method.
Background technology
Basalt fibre is a kind of emerging novel inorganic environment-friendly and green high performance fibre material, is following China's emphasis One of four big high-performance fibers of development, it is aoxidized by silicon dioxide, aluminium oxide, calcium oxide, ferrum oxide and titanium dioxide etc. The basalt building stones of thing composition are prepared from by spinning technique after high-temperature fusion.Basalt continuous fiber is not only stable Property it is good, but also there are various excellent properties such as electrical insulating property, anticorrosive, flame resistant, high temperature resistant, and, basalt fibre The garbage that production technology is produced is few, and environmental pollution is little, directly can proceed in ecological environment, without any danger after product abandonment Evil, thus be a kind of genuine green, environment-friendly materials.Basalt continuous fiber is in fibre reinforced composites, friction The many aspects such as material, shipbuilding materials, heat-barrier material, automobile industry, high temperature filtration fabric and protection field have been obtained extensively Application.
Polyphenylene sulfide English is abbreviated as PPS, is a kind of novel high-performance thermoplastic resin, with high mechanical strength, resistance to height Temperature, chemical proofing, fire retardant, heat stability are good, excellent electrical properties the advantages of;But as polyphenylene sulfide degree of crystallinity is high, cause There is the low defect of poor toughness, impact strength in polyphenyl thioether material, therefore, pure polyphenylene sulfide material is not used when in use Material, polyphenyl thioether material need to carry out toughness reinforcing, increase after impact strength etc. strengthens composite modified process and can just be applied.It is existing The fiber-reinforced modified main employing glass fiber material of modern poly-p-phenylene sulfide ether material and carbon fibre material are modified process, change Property effect is significant, but glass fibre and carbon fiber production cost be high, environmental pollution is big, seriously limits composite polyphenylene sulfide material Application, develop a kind of with low cost, environmental protection, the new fiber materials of excellent performance substitute glass fibre and carbon fiber pair Polyphenyl thioether material is modified the problem of process and is badly in need of being resolved.Therefore, it is possible to, it is envisioned that will be nontoxic, pollution-free, source wide It will improve polyphenylene sulfide material from now on that general, excellent performance, stably good basalt fibre are used for the enhancing of polyphenyl thioether material The new trend of material performance.But due to basalt fibre self structure and stable performance, fiber surface is smooth, surface activity site It is few, with polyphenylene sulfide poor compatibility, cause basalt fibre to be difficult to during enhancing modified and polyphenyl thioether material chemical bond It is to be individually present in polyphenyl thioether material to close and form unified, stable entirety, i.e. basalt fibre with mechanical riveted, to poly- The modified potentiation of diphenyl sulfide material is relatively weak, and reinforced effects are not satisfactory, and basalt fibre addition is few.
The content of the invention
It is an object of the invention to overcome the defect of existing basalt fibre and polyphenyl thioether material poor compatibility, there is provided one Planting polyphenyl thioether material strengthens special basalt fibre and preparation method thereof;Basalt fibre of the present invention is through special wetting agent Obtained from process in process of production, the basalt fibre as surface roughness is big and is grafted with a large amount of active groups, Chemical bonding between basalt fibre and polyphenyl thioether material and mechanical riveted ability are strong, the basalt fibre and polyphenylene sulfide The compatibility of material is good, can add and apply in a large number in polyphenyl thioether material.
In order to realize foregoing invention purpose, the invention provides a kind of polyphenyl thioether material strengthens special basalt fibre Preparation method, comprises the following steps:
(1)Basalt ore is carried out into pulverization process, basalt ore powder body is obtained;
(2)Step 1 is obtained into powder body heating, melting forms spinning liquation;
(3)The spinning liquation that step 2 is obtained carries out wire drawing, obtains basalt fibre precursor;
(4)The basalt fibre precursor that step 3 is obtained carries out infiltration modification with wetting agent;
(5)The precursor through infiltration modification that step 4 is obtained is carried out moving back solution, and twisted with the fingers, obtaining polyphenyl thioether material strengthens Special basalt fibre.
A kind of above-mentioned polyphenyl thioether material strengthens the preparation method of special basalt fibre, wetting agent bag described in step 4 Include following parts by weight of component:The film former of 40-60 parts, the coupling agent of 5-15 parts, 1-5 part lubricants, the modifying agent of 10-20 parts, The solvent of 30-50 parts;The wetting agent quickly can carry out burn into activation to basalt fibre surface, form rough surface, and connect The a large amount of active groups of branch, so as to improve the chemical bonding between basalt fibre and polyphenyl thioether material and mechanical riveted ability, Improve the compatibility of basalt fibre and polyphenyl thioether material;Described mechanical riveted refers to that matrix material passes through shrinkage stress bag The fiber of tight rough surface and the frictional engagement that produces.
Above-mentioned wetting agent, wherein described modifying agent includes sulfonate sulfated phenolic compound 3-6 2-4 in mass ratio The mixture that 1-3 is mixed;Preferably, described modifying agent includes sulfonate sulfated phenolic compound in mass ratio 53 2 mixture for mixing.
Above-mentioned wetting agent, wherein described sulfonate be sodium sulfonate, potassium sulfonate, one or more in sulfamic acid;Its Described in phenolic compound be phenol, sodium phenate, cresol, amino phenols, one or more in nitrophenols;It is wherein described into Membrane is ptfe emulsion, the one kind in polyacrylate dispersion;Wherein described coupling agent is containing sulfonate radical, ether The modified silane coupler of one or more group in base, carboxyl;Wherein described lubricant is methyl stearate and stearic acid One kind in zinc.
Above-mentioned wetting agent, wherein aqueous solution of the described solvent for glycerol;In the solvent, glycerol with the volume ratio of water is 1-3 1;Preferably, in the aqueous solution of glycerol, glycerol and the volume ratio of water are 21.
A kind of polyphenyl thioether material strengthens the preparation method of special basalt fiber material, and the inventive method is by production process In the intermediate product basalt fibre precursor that obtains processed with the wetting agent of special component, increase fiber surface roughness And a large amount of active groups are grafted, contributing to polyphenyl thioether material carries out chemical bonding and mechanical riveted on basalt fibre surface, So as to directly obtain and the good basalt fibre of the polyphenyl thioether material compatibility;The basalt fibre can be in polyphenyl thioether material In a large amount of additions and apply.
A kind of above-mentioned polyphenyl thioether material strengthens the preparation method of special basalt fibre, profound wherein described in step 1 Military rock and ore diameter of particle is 0.1-2mm, and particle diameter is less, and during heating melting, speed is faster, consumes energy lower, but crushes cost and increase Preferably, the basalt ore diameter of particle is 0.5-1mm.
A kind of above-mentioned polyphenyl thioether material strengthens the preparation method of special basalt fibre, molten wherein described in step 2 Melt temperature for 1100-1500 DEG C, temperature is too low, melting speed is slow, and time-consuming, and power consumption is high, and temperature is too high, high to equipment requirements, Equipment cost increases;Preferably, the melt temperature is 1250-1350 DEG C.
A kind of above-mentioned polyphenyl thioether material strengthens the preparation method of special basalt fibre, the drawing wherein described in step 3 The speed of silk is 1500-3000m/min, and drawing speed is too fast, and tensile stress is excessive, can cause fibrous fracture;Drawing speed mistake Slowly, the basalt fibre for obtaining is relatively large in diameter, and is unfavorable for the application of basalt fibre.
A kind of above-mentioned polyphenyl thioether material strengthens the preparation method of special basalt fibre, profound wherein described in step 3 , at 3-20 μm, precursor diameter is excessive for military rock fiber precursor diameter control, and cooling is slow, causes stress distribution inside and outside fiber not only, fine Dimension defect is big, is unfavorable for practical application, and precursor diameter is too small, and drawing process operating difficultiess are easily broken off;Preferably, it is described Basalt fibre precursor diameter control is at 5-10 μm.
A kind of above-mentioned polyphenyl thioether material strengthens the preparation method of special basalt fibre, the leaching wherein described in step 4 , at 50-80 DEG C, temperature is higher, and response speed is faster, and treatment effect is better, but temperature is too high for profit agent temperature control, surface treatment Extent control is difficult, unstable product quality;Preferably, described wetting agent temperature control is at 60-70 DEG C.
In order to realize foregoing invention purpose, further, the invention provides a kind of polyphenyl thioether material strengthens special profound Military rock fiber, the polyphenyl thioether material are strengthened special basalt fibre and are prepared by above-mentioned preparation method;Pass through The polyphenyl thioether material for obtaining prepared by above-mentioned preparation method strengthens special basalt fibre, and surface roughness is big and is grafted with big Amount active group, the chemical bonding and mechanical riveted ability between basalt fibre and polyphenyl thioether material are strong, with polyphenylene sulfide The compatibility of material is good, can add and apply in a large number in polyphenyl thioether material.
Compared with prior art, beneficial effects of the present invention:
1st, polyphenyl thioether material of the present invention strengthens the preparation method of special basalt fibre, former to basalt fibre using wetting agent Silk carries out quick modification, makes fiber surface roughness increase and be grafted a large amount of active groups, contributes to polyphenyl thioether material Chemical bonding and mechanical riveted are carried out on basalt fibre surface, basalt fibre is improve compatible with polyphenyl thioether material Property.
2nd, polyphenyl thioether material of the present invention strengthens the preparation method of special basalt fibre, directly using wetting agent to fiber Precursor is modified process, by the production of fiber and it is modified unite two into one, simplify production stage, saved production cost, contract The short production cycle.
3rd, polyphenyl thioether material of the present invention strengthens special basalt fibre, and surface roughness is big and is grafted with a large amount of active groups Group, the chemical bonding and mechanical riveted ability between basalt fibre and polyphenyl thioether material are strong, the phase with polyphenyl thioether material Capacitive is good, can add and apply in a large number in polyphenyl thioether material.
Specific embodiment
With reference to test example and specific embodiment, the present invention is described in further detail.But this should not be understood Scope for above-mentioned theme of the invention is only limitted to below example, and all technologies realized based on present invention belong to this The scope of invention.
Embodiment 1
(1)Basalt ore is carried out into pulverization process, the basalt ore powder body that particle diameter is 0.5mm is obtained;
(2)Step 1 is obtained into powder body heating, is melted at a temperature of 1250 DEG C, form spinning liquation;
(3)The spinning liquation that step 2 is obtained carries out wire drawing under the speed of 2000m/min, obtains a diameter of 5 μm of basalt Fiber precursor;
(4)The basalt fibre precursor that step 3 is obtained carries out infiltration process in the wetting agent that temperature is 60 DEG C;Wetting agent group Become:15 weight portions contain the modifying agent that sodium sulfonate phenol sulfuric acid in mass ratio 532 mixes, poly- the four of 50 weight portions The stearic acid of fluorothene emulsion, the glycerol of 30 weight portions, the water of 10 weight portions, the silane coupler of 10 weight portions and 3 weight portions Methyl ester;
(5)The precursor processed through infiltration that step 4 is obtained is carried out moving back solution, and twisted with the fingers, polyphenyl thioether material enhancing is obtained special Basalt fibre.
Embodiment 2
(1)Basalt ore is carried out into pulverization process, the basalt ore powder body that particle diameter is 1.0mm is obtained;
(2)Step 1 is obtained into powder body heating, is melted at a temperature of 1350 DEG C, form spinning liquation;
(3)The spinning liquation that step 2 is obtained carries out wire drawing under the speed of 2500m/min, obtains a diameter of 10 μm of the Black Warrior Rock fiber precursor;
(4)The basalt fibre precursor that step 3 is obtained carries out infiltration process in the wetting agent that temperature is 70 DEG C;Wetting agent group Become:10 weight portions contain the modifying agent that potassium sulfonate sulphuric acid nitrophenols in mass ratio 321 mix, 60 weight portions it is poly- The Hard Fat of acrylic acid ester emulsion, the glycerol of 20 weight portions, the water of 20 weight portions, the silane coupler of 15 weight portions and 1 weight portion Sour zinc;
(5)The precursor processed through infiltration that step 4 is obtained is carried out moving back solution, and twisted with the fingers, polyphenyl thioether material enhancing is obtained special Basalt fibre.
Embodiment 3
(1)Basalt ore is carried out into pulverization process, the basalt ore powder body that particle diameter is 0.1mm is obtained;
(2)Step 1 is obtained into powder body heating, is melted at a temperature of 1100 DEG C, form spinning liquation;
(3)The spinning liquation that step 2 is obtained carries out wire drawing under the speed of 3000m/min, obtains a diameter of 3 μm of basalt Fiber precursor;
(4)The basalt fibre precursor that step 3 is obtained carries out infiltration process in the wetting agent that temperature is 80 DEG C;Wetting agent group Become:20 weight portions contain the modifying agent that sulfamic acid sulphuric acid amino phenols mass ratio 343 mixes, 40 weight portions it is poly- The stearic acid of acrylic acid ester emulsion, the glycerol of 30 weight portions, the water of 20 weight portions, the silane coupler of 5 weight portions and 5 weight portions Methyl ester;
(5)The precursor processed through infiltration that step 4 is obtained is carried out moving back solution, and twisted with the fingers, polyphenyl thioether material enhancing is obtained special Basalt fibre.
Embodiment 4
(1)Basalt ore is carried out into pulverization process, the basalt ore powder body that particle diameter is 2mm is obtained;
(2)Step 1 is obtained into powder body heating, is melted at a temperature of 1500 DEG C, form spinning liquation;
(3)The spinning liquation that step 2 is obtained carries out wire drawing under the speed of 1500m/min, obtains a diameter of 20 μm of the Black Warrior Rock fiber precursor;
(4)The basalt fibre precursor that step 3 is obtained carries out infiltration process in the wetting agent that temperature is 50 DEG C;Wetting agent group Become:10 weight portions contain the modifying agent that potassium sulfonate sulphuric acid cresol in mass ratio 322 mixes, poly- the four of 40 weight portions The stearic acid of fluorothene emulsion, the glycerol of 20 weight portions, the water of 10 weight portions, the silane coupler of 5 weight portions and 5 weight portions Zinc;
(5)The precursor processed through infiltration that step 4 is obtained is carried out moving back solution, and twisted with the fingers, polyphenyl thioether material enhancing is obtained special Basalt fibre.
Comparative example 1
(1)Basalt ore is carried out into pulverization process, the basalt ore powder body that particle diameter is 0.5mm is obtained;
(2)Step 1 is obtained into powder body heating, is melted at a temperature of 1250 DEG C, form spinning liquation;
(3)The spinning liquation that step 2 is obtained carries out wire drawing under the speed of 2000m/min, obtains a diameter of 5 μm of basalt Fiber precursor;
(4)The basalt fibre precursor that step 3 is obtained carries out infiltration process in the wetting agent that temperature is 60 DEG C;Wetting agent group Become:The ptfe emulsion of 50 weight portions, the glycerol of 30 weight portions, the water of 10 weight portions, 10 weight portions it is silane coupled Agent and the methyl stearate of 3 weight portions;
(5)The precursor processed through infiltration that step 4 is obtained is carried out moving back solution, and twisted with the fingers, basalt fibre is obtained.
Comparative example 2
(1)Basalt ore is carried out into pulverization process, the basalt ore powder body that particle diameter is 0.5mm is obtained;
(2)Step 1 is obtained into powder body heating, is melted at a temperature of 1250 DEG C, form spinning liquation;
(3)The spinning liquation that step 2 is obtained carries out wire drawing under the speed of 2000m/min, obtains a diameter of 5 μm of basalt Fiber precursor;
(4)The basalt fibre precursor that step 3 is obtained carries out infiltration process in the wetting agent that temperature is 60 DEG C;Wetting agent group Become:15 weight portions contain the modifying agent that sodium sulfonate phenol sulfuric acid in mass ratio 562 mixes, poly- the four of 50 weight portions The stearic acid of fluorothene emulsion, the glycerol of 30 weight portions, the water of 10 weight portions, the silane coupler of 10 weight portions and 3 weight portions Methyl ester;
(5)The precursor processed through infiltration that step 4 is obtained is carried out moving back solution, and twisted with the fingers, polyphenyl thioether material enhancing is obtained special Basalt fibre.
Comparative example 3
(1)Basalt ore is carried out into pulverization process, the basalt ore powder body that particle diameter is 0.5mm is obtained;
(2)Step 1 is obtained into powder body heating, is melted at a temperature of 1250 DEG C, form spinning liquation;
(3)The spinning liquation that step 2 is obtained carries out wire drawing under the speed of 2000m/min, obtains a diameter of 5 μm of basalt Fiber precursor;
(4)The basalt fibre precursor that step 3 is obtained carries out infiltration process in the wetting agent that temperature is 60 DEG C;Wetting agent group Become:15 weight portions contain the modifying agent that sodium sulfonate phenol sulfuric acid in mass ratio 132 mixes, poly- the four of 50 weight portions The stearic acid of fluorothene emulsion, the glycerol of 30 weight portions, the water of 10 weight portions, the silane coupler of 10 weight portions and 3 weight portions Methyl ester;
(5)The precursor processed through infiltration that step 4 is obtained is carried out moving back solution, and twisted with the fingers, polyphenyl thioether material enhancing is obtained special Basalt fibre.
Preparation-obtained basalt fibre in above-described embodiment 1-4 and comparative example 1-3 is carried out into performance test and polyphenyl Thioether plastics(Tensile strength 58MPa, notch impact strength 32J/m, elongation at break 26%)Strengthen(Basalt fibre consumption is The 10% of polyphenylene sulfide quality)Experiment, records experimental result, and record data is as follows:
Numbering Tensile strength(MPa) Elongation at break(%) Modified polyphenylene sulfide plastic notch impact strength(J/m) Modified polyphenylene sulfide plastic tensile strength(MPa) Modified polyphenylene sulfide plastic elongation at break(%)
Embodiment 1 3800 2.6 74 83 47
Embodiment 2 3810 2.4 72 81 48
Embodiment 3 3820 2.5 73 82 46
Embodiment 4 3840 2.5 72 83 47
Comparative example 1 3840 2.7 48 72 34
Comparative example 2 3350 1.6 51 68 28
Comparative example 3 3620 2.3 53 70 31
Above-mentioned analysis of experimental data is understood, the basalt fibre prepared using technical solution of the present invention in embodiment 1-4 Drawing Shen intensity and elongation at break are good, and the compatibility with polyphenylene sulfide plastic is good, and poly-p-phenylene sulfide ether plastics reinforced effects are notable;And Wetting agent used in 1 preparation method of comparative example is conventional wetting agent, and the basalt fibre surface for preparing is smooth, active group Group is few, with polyphenyl thioether material poor compatibility, poly-p-phenylene sulfide weak with the chemical bonding of polyphenyl thioether material and mechanical riveted ability The effect of ether Material reinforcement is obviously reduced;Wetting agent used in 2 preparation method of comparative example is not the infiltration protected in the present invention Agent component proportion consumption, sulfuric acid dosage are excessive, and wetting agent is made to basalt fiber construction to basalt fibre surface erosion transition Into destruction, the tensile strength and elongation at break of basalt fibre is caused to significantly reduce, so as to the enhancing of poly-p-phenylene sulfide ether fiber Effect is also remarkably decreased;Wetting agent used in 3 preparation method of comparative example is not that the wetting agent component protected in the present invention is matched somebody with somebody Than consumption, sulfonate consumption is too small, and wetting agent weakens to basalt fibre surface activation, basalt fibre surface grafting Active group is few, weak with the chemical bonding ability of polyphenyl thioether material, and the effect of poly-p-phenylene sulfide ether Material reinforcement is obviously reduced.

Claims (10)

1. a kind of polyphenyl thioether material strengthens the preparation method of special basalt fibre, it is characterised in that comprise the following steps:
(1)Basalt ore is carried out into pulverization process, basalt ore powder body is obtained;
(2)Step 1 is obtained into powder body heating, melting forms spinning liquation;
(3)The spinning liquation that step 2 is obtained carries out wire drawing, obtains basalt fibre precursor;
(4)The basalt fibre precursor that step 3 is obtained carries out infiltration modification with wetting agent;
(5)The precursor through infiltration modification that step 4 is obtained is carried out moving back solution, and twisted with the fingers, obtaining polyphenyl thioether material strengthens Special basalt fibre;
The wetting agent includes following parts by weight of component:The film former of 40-60 parts, the coupling agent of 5-15 parts, 1-5 part lubricants, The modifying agent of 10-20 parts, the solvent of 30-50 parts;Modifying agent includes the sulfonate that mass ratio is 3-6 2-4 1-3, sulphuric acid, phenols Compound.
2. preparation method according to claim 1, it is characterised in that melt temperature is controlled in 1100-1500 in step 2 ℃。
3. preparation method according to claim 1, it is characterised in that basalt fibre precursor diameter control exists in step 3 3-20μm。
4. preparation method according to claim 1, it is characterised in that the sulfonate is sodium sulfonate, potassium sulfonate, amino sulphur One or more in acid.
5. preparation method according to claim 1, it is characterised in that the phenolic compound is phenol, sodium phenate, first One or more in phenol, amino phenols, nitrophenols.
6. preparation method according to claim 1, it is characterised in that the film former be ptfe emulsion, poly- third One kind in olefin(e) acid ester emulsion.
7. preparation method according to claim 1, it is characterised in that the coupling agent is containing sulfonate radical, ether, carboxyl In one or more group modified silane coupler.
8. preparation method according to claim 1, it is characterised in that aqueous solution of the solvent for glycerol.
9. preparation method according to claim 1, it is characterised in that wetting agent temperature control is at 50-80 DEG C in step 4.
10. a kind of polyphenyl thioether material strengthens special basalt fibre, it is characterised in that be by any one of claim 1-9 What described preparation method was prepared.
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