CN106520359A - Method for preparing high-oryzanol-low-acid-value rice bran oil - Google Patents

Method for preparing high-oryzanol-low-acid-value rice bran oil Download PDF

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Publication number
CN106520359A
CN106520359A CN201610992722.9A CN201610992722A CN106520359A CN 106520359 A CN106520359 A CN 106520359A CN 201610992722 A CN201610992722 A CN 201610992722A CN 106520359 A CN106520359 A CN 106520359A
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China
Prior art keywords
rice bran
bran oil
oryzanol
oil
low
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CN201610992722.9A
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Chinese (zh)
Inventor
金荣珍
金永
王方甫
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Anhui Province Yingshang County Sanjin Grain And Oil Co Ltd
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Anhui Province Yingshang County Sanjin Grain And Oil Co Ltd
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Priority to CN201610992722.9A priority Critical patent/CN106520359A/en
Publication of CN106520359A publication Critical patent/CN106520359A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • C11B1/04Pretreatment of vegetable raw material
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • C11B1/025Pretreatment by enzymes or microorganisms, living or dead
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/10Production of fats or fatty oils from raw materials by extracting
    • C11B1/104Production of fats or fatty oils from raw materials by extracting using super critical gases or vapours
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/12Production of fats or fatty oils from raw materials by melting out
    • C11B1/16Production of fats or fatty oils from raw materials by melting out with steam
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/001Refining fats or fatty oils by a combination of two or more of the means hereafter
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/008Refining fats or fatty oils by filtration, e.g. including ultra filtration, dialysis
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/12Refining fats or fatty oils by distillation
    • C11B3/14Refining fats or fatty oils by distillation with the use of indifferent gases or vapours, e.g. steam

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Microbiology (AREA)
  • Biochemistry (AREA)
  • Edible Oils And Fats (AREA)
  • Fats And Perfumes (AREA)

Abstract

The invention discloses a method for preparing high-oryzanol-low-acid-value rice bran oil. The method is characterized in that: rice bran, alkaline protease, activated clay, activated carbon, oryzanol, chitosan, sodium alginate and CaCl2 are used as raw materials. The invention adopts an aqueous enzymatic method to extract grease from the rice bran, an aqueous enzymatic method oil extracting technology is safe, environment-friendly and green, and the obtained vegetable oil is pollution-free; the activated clay and the activated carbon are added to decolorize the rice bran oil; a supercritical CO2 extraction technology has the advantages of high extraction efficiency, good selectivity, simple process, no solvent residue and the like, so that the rice bran oil refining technological process can be simplified, and the refining rate of the rice bran oil can be improved; a molecular distillation technology is used for deacidification treatment of the rice bran oil, and is a grease deacidification technology having the advantages of low energy consumption, low destruction of grease, cleanness and the like, so that the high-oryzanol-low-acid-value rice bran oil can be obtained.

Description

A kind of preparation method of high oryzanol-low-acid value rice bran oil
Technical field
The present invention relates to a kind of preparation method of rice bran oil, and in particular to a kind of system of high oryzanol-low-acid value rice bran oil Preparation Method.
Background technology
China is eating rice production state maximum in the world, and rice bran is the important by-products in rice process, and rice bran In fat content it is high, be a kind of important oil sources.Rice bran oil has to health containing various as a kind of new type natural vegetable oil The sp act composition of benefit.Rice bran oil has enhance immunity, reduces cholesterol, adjust blood fat, prevent the functions such as artery sclerosis, It is of high nutritive value.Rice bran oil is increasingly subject to the attention and favor of consumer because of abundant nutritive value and health care.
Xie Ying is in its master thesis《Rice bran oil produce and refinery practice research》In with fresh rice bran as raw material, with Optimization rice bran microwave technique is target, chooses ten kinds of organic solvents and extracts rice bran oil, optimal by orthogonal experiment optimization Microwave technique, have studied degumming in Rice bran crude oil refinery practice, dewaxing, decolouring, depickling step.Organic solvent is leached Legal system oil oil yield is high, but, the use of organic solvent has potential safety hazard, and refinery practice is excessively loaded down with trivial details.
With rice bran as raw material, using the grease in aqueous enzymatic extraction rice bran, aqueous enzymatic method carries oil tech safety, ring to the present invention Guarantor, green, the vegetable oil of acquisition is pollution-free;Atlapulgite and activated carbon are added, desolventing technology is carried out to rice bran oil;Overcritical extraction The technology of taking has the advantages that high recovery rate, selective good, process is simple, no solvent residue, can simplify next step refining of crude rice bran oil Technological process, improves the refining yield of rice bran oil;The present invention carries out depickling process using molecular distillation technique to rice bran oil, and molecule steams The technology of evaporating is a kind of lipin deacidifying technology, has the advantages that energy consumption is low, little, cleaning is destroyed to grease;Obtain a kind of high oryzanol- Low-acid value rice bran oil.
The content of the invention
The invention mainly solves the technical problem of a kind of preparation method of high oryzanol-low-acid value rice bran oil is provided, according to The rice bran oil oryzanol content for preparing according to the technique is high, acid number is low, quality better.
The technical problem to be solved is realized using following technical scheme:
Rice bran 40-58, alkali protease 5-9, atlapulgite 4-10, activated carbon 3-6, oryzanol 3-7, shitosan 2-4, alginic acid Sodium 1-3, CaCl2 1-2, distilled water, appropriate acetic acid.
The preparation method of a kind of high oryzanol-low-acid value rice bran oil, it is characterised in that carry out according to the following steps:
A. rice bran is crossed into 40-60 mesh sieves, the regulation moisture content that adds water is 20-30%, is loaded in heat-resisting plate, is paved into 1-6cm thick simultaneously Stand is even, is placed in micro-wave oven, takes out, be cooled to room temperature after 700-1000W, heating 90-180s, standby;
B. resulting material in a is placed in into supercritical CO2In extraction equipment, in 40-60 DEG C, CO2Flow 45-60kg/h, pressure Under 35-50MPa, 1-2h is extracted;
C. gained rice bran in b is added into alkali protease and water 1 through steam treatment:The mixture of 7-9, tune pH are 8-10, In 50-60 DEG C of stirring enzymolysis 4-6h, centrifugation obtains free oil A and emulsion;Emulsion is heated to into 90-100 DEG C, is stirred continuously Boiling 20-40min, is centrifuged obtaining free oil B, and both are mixed to get rice bran oil;
D. resulting material in c is heated to into 110-150 DEG C, adds atlapulgite and activated carbon, be stirred continuously, decolouring 1-2h takes out Filter;
E. by CaCl2It is dissolved in acetic acid and distilled water, adds shitosan, stir to obtain A liquid, by sodium alginate distillation water dissolves, Oryzanol is added, is poured in the solidifying pool containing A liquid after stirring 1-2h, is solidified 1-2h, wash 3-5 time, be placed on filter paper, in 50- 70 DEG C of drying;
F. resulting material in d, e is added in molecular clock instrument, opens cooling water, fill it up with liquid nitrogen, vacuumize, rice bran oil is entered Row preheating, stirring, in molecular clock rotating speed 180-240r/min, charging rate 2-5mL/min, pressure 1.0 × 10-7MPa, molecule Under the conditions of vapo(u)rizing temperature 150-210 DEG C, 2-4h is processed, obtain a kind of high oryzanol-low-acid value rice bran oil.
The reaction mechanism of the present invention is as follows:
(1)Supercritical extraction technique has the advantages that high recovery rate, selective good, process is simple, no solvent residue, under can simplifying One step refining of crude rice bran oil technological process, improves the refining yield of rice bran oil.
(2)With rice bran as raw material, using the grease in aqueous enzymatic extraction rice bran, it is safe and environment-friendly, green that aqueous enzymatic method carries oil tech Color, the vegetable oil of acquisition is pollution-free.
(3)Atlapulgite and activated carbon are added, desolventing technology is carried out to rice bran oil.
(4)The present invention carries out depickling process using molecular distillation technique to rice bran oil, and molecular distillation technique is a kind of grease Deacidification technique, has the advantages that energy consumption is low, little, cleaning is destroyed to grease.
Specific embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are easy to understand, tie below Specific embodiment is closed, the present invention is expanded on further.
Embodiment
A kind of preparation method of high oryzanol-low-acid value rice bran oil, is obtained by the raw material of following weight parts (g):
Rice bran 58, alkali protease 9, atlapulgite 4, activated carbon 6, oryzanol 7, shitosan 4, sodium alginate 3, CaCl2 2, steam Distilled water, appropriate acetic acid.
The preparation method of a kind of high oryzanol-low-acid value rice bran oil, it is characterised in that carry out according to the following steps:
A. rice bran is crossed into 50 mesh sieves, the regulation moisture content that adds water is 20%, is loaded in heat-resisting plate, is paved into 5cm thickness and spreads out even, be placed in In micro-wave oven, take out after 800-900W, heating 180s, be cooled to room temperature, it is standby;
B. resulting material in a is placed in into supercritical CO2In extraction equipment, in 50-60 DEG C, CO2Flow 50-60kg/h, pressure Under 40-50MPa, 2h is extracted;
C. gained rice bran in b is added into alkali protease and water 1 through steam treatment:8 mixture, tune pH are 8-9, in 50-60 DEG C of stirring enzymolysis 4h, centrifugation obtain free oil A and emulsion;Emulsion is heated to into 90-100 DEG C, boiling is stirred continuously 40min, is centrifuged obtaining free oil B, and both are mixed to get rice bran oil;
D. resulting material in c is heated to into 120-130 DEG C, adds atlapulgite and activated carbon, be stirred continuously, decolouring 1h takes out Filter;
E. by CaCl2It is dissolved in acetic acid and distilled water, adds shitosan, stir to obtain A liquid, by sodium alginate distillation water dissolves, Oryzanol is added, is poured in the solidifying pool containing A liquid after stirring 1h, is solidified 2h, wash 3 times, be placed on filter paper, dry in 50-60 DEG C It is dry;
F. resulting material in d, e is added in molecular clock instrument, opens cooling water, fill it up with liquid nitrogen, vacuumize, rice bran oil is entered Row preheating, stirring, in molecular clock rotating speed 200-220r/min, charging rate 4-5mL/min, pressure 1.0 × 10-7MPa, molecule Under the conditions of vapo(u)rizing temperature 180-200 DEG C, 2h is processed, obtain a kind of high oryzanol-low-acid value rice bran oil.
High oryzanol prepared by above-described embodiment-low-acid value rice bran oil performance test results are as follows:
Acid number is 1.01mg KOH/g, and acid number reaches rice bran oil country three-level oil standard;
Peroxide value is 2.41mmol/kg, and peroxide value reaches the country-level oil standard of rice bran oil;
Oryzanol content is 3.15%, reaches rice bran oil national grade ii standard.

Claims (2)

1. the preparation method of a kind of high oryzanol-low-acid value rice bran oil, it is characterised in that be obtained by the raw material of following weight parts:
Rice bran 40-58, alkali protease 5-9, atlapulgite 4-10, activated carbon 3-6, oryzanol 3-7, shitosan 2-4, alginic acid Sodium 1-3, CaCl2 1-2, distilled water, appropriate acetic acid.
2. the preparation method of a kind of high oryzanol according to claim 1-low-acid value rice bran oil, it is characterised in that by with Lower step is carried out:
A. rice bran is crossed into 40-60 mesh sieves, the regulation moisture content that adds water is 20-30%, is loaded in heat-resisting plate, is paved into 1-6cm thick simultaneously Stand is even, is placed in micro-wave oven, takes out, be cooled to room temperature after 700-1000W, heating 90-180s, standby;
B. resulting material in a is placed in into supercritical CO2In extraction equipment, in 40-60 DEG C, CO2Flow 45-60kg/h, pressure 35- Under 50MPa, 1-2h is extracted;
C. gained rice bran in b is added into alkali protease and water 1 through steam treatment:The mixture of 7-9, tune pH are 8-10, In 50-60 DEG C of stirring enzymolysis 4-6h, centrifugation obtains free oil A and emulsion;Emulsion is heated to into 90-100 DEG C, is stirred continuously Boiling 20-40min, is centrifuged obtaining free oil B, and both are mixed to get rice bran oil;
D. resulting material in c is heated to into 110-150 DEG C, adds atlapulgite and activated carbon, be stirred continuously, decolouring 1-2h takes out Filter;
E. by CaCl2It is dissolved in acetic acid and distilled water, adds shitosan, stir to obtain A liquid, by sodium alginate distillation water dissolves, Oryzanol is added, is poured in the solidifying pool containing A liquid after stirring 1-2h, is solidified 1-2h, wash 3-5 time, be placed on filter paper, in 50- 70 DEG C of drying;
F. resulting material in d, e is added in molecular clock instrument, opens cooling water, fill it up with liquid nitrogen, vacuumize, rice bran oil is entered Row preheating, stirring, in molecular clock rotating speed 180-240r/min, charging rate 2-5mL/min, pressure 1.0 × 10-7MPa, molecule Under the conditions of vapo(u)rizing temperature 150-210 DEG C, 2-4h is processed, obtain a kind of high oryzanol-low-acid value rice bran oil.
CN201610992722.9A 2016-11-11 2016-11-11 Method for preparing high-oryzanol-low-acid-value rice bran oil Pending CN106520359A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI741803B (en) * 2020-09-21 2021-10-01 臺灣菸酒股份有限公司 Method for preparing rice bran extract and its use in preparing anti-aging beauty care products

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102295986A (en) * 2011-08-03 2011-12-28 中南林业科技大学 Preparation method of rice bran oil with low acid value

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102295986A (en) * 2011-08-03 2011-12-28 中南林业科技大学 Preparation method of rice bran oil with low acid value

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
谢婷等: "米糠油工业化制取关键技术研究现状和进展", 《粮食与油脂》 *
顾杰波等: "谷维素-壳聚糖缓释微囊的制备", 《中国组织工程研究与临床康复》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI741803B (en) * 2020-09-21 2021-10-01 臺灣菸酒股份有限公司 Method for preparing rice bran extract and its use in preparing anti-aging beauty care products

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Application publication date: 20170322