CN106517978A - Light-weight thermal mortar taking ardealite hydraulic compound gel material as principal material - Google Patents
Light-weight thermal mortar taking ardealite hydraulic compound gel material as principal material Download PDFInfo
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- CN106517978A CN106517978A CN201610925989.6A CN201610925989A CN106517978A CN 106517978 A CN106517978 A CN 106517978A CN 201610925989 A CN201610925989 A CN 201610925989A CN 106517978 A CN106517978 A CN 106517978A
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- Prior art keywords
- ardealite
- gel material
- insulation mortar
- light heat
- composite gel
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/145—Calcium sulfate hemi-hydrate with a specific crystal form
- C04B28/147—Calcium sulfate hemi-hydrate with a specific crystal form beta-hemihydrate
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F11/00—Compounds of calcium, strontium, or barium
- C01F11/46—Sulfates
- C01F11/468—Purification of calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B11/00—Calcium sulfate cements
- C04B11/02—Methods and apparatus for dehydrating gypsum
- C04B11/028—Devices therefor characterised by the type of calcining devices used therefor or by the type of hemihydrate obtained
- C04B11/036—Devices therefor characterised by the type of calcining devices used therefor or by the type of hemihydrate obtained for the dry process, e.g. dehydrating in a fluidised bed or in a rotary kiln, i.e. to obtain beta-hemihydrate
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B11/00—Calcium sulfate cements
- C04B11/26—Calcium sulfate cements strating from chemical gypsum; starting from phosphogypsum or from waste, e.g. purification products of smoke
- C04B11/268—Calcium sulfate cements strating from chemical gypsum; starting from phosphogypsum or from waste, e.g. purification products of smoke pelletizing of the material before starting the manufacture
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
- C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
Abstract
The invention belongs to the technical field of building materials and specifically relates to a light-weight thermal mortar taking an ardealite hydraulic compound gel material as a principal material. The light-weight thermal mortar is prepared from ardealite, cement, silica fume, expanded perlite, cellulose ether, retarder, water reducer, air entraining agent and sand. The light-weight thermal mortar can be used for solving the problem of high efficient recycling for the industrial ardealite wastes and effectively relieving the environmental problem caused by ardealite stacking. The prepared thermal mortar has the characteristics of excellent heat-insulating soundproof effects, light weight and energy-saving effect and can be widely used by the thermal mortar manufacturer.
Description
Technical field
The invention belongs to building material technical field, and in particular to a kind of based on ardealite hydraulicity composite gel material
Light heat-insulation mortar.
Background technology
Ardealite be in phosphoric acid wet production with sulfuric acid treating phosphorite when the solid slag that produces, wherein often producing 1 ton of phosphorus
Acid can produce the phosphogypsum slag of (4.8-5.0) ton.According to the difference of crystal water content in ardealite molecular structure, ardealite is again
Two water type ardealites and half water type ardealite can be divided into.At present, it is up to using Wet Processes of Phosphoric Acid year discharge ardealite in the world
1.5 hundred million tons, and China, used as phosphoric acid, production of phosphate fertilizer big country, ardealite annual emissions exceed 20,000,000 tons, and wherein most is stacked
Process, utilization rate is less than 10%.
To the end of the year 2011, the accumulating amount of China's ardealite brings serious environmental problem and resource just more than 300,000,000 tons
Recycle problem.Since " 12 ", China just puts into effect many corresponding exploitation policies, it is intended to improve ardealite synthesis
The low problem of utilization rate.In recent years, with the progress of ardealite evaluation and exploration technology, ardealite recycling problem is continuous to be obtained
To solve, and mainly applied in terms of three below:In terms of one is building materials of gypsum, ardealite prepares plaster of Paris and then life
Produce various gypsum products;In terms of two are chemical industry, ardealite Sulphuric acid co-producing cement;In terms of three are agricultural, Producing Potassium Sulfate From Phosphogypsum,
The compound fertilizers such as ammonium sulfate, ammonium-potassium sulfate.
Thermal insulation mortar is, with various aglites, to be equipped with Binder Materials, and blend other fillers, agitated mixing and make
A kind of Prefabricated dry powder mortar.It is mainly used in building exterior wall heat preserving, there is easy construction, good endurance.At present, market
There is the shortcomings of power consumption is high, heat insulation effect is not good mainly with cement as Binder Materials in upper thermal insulation mortar used.
Ardealite base light heat-insulation mortar be prepared with the complex cementitious systems such as ardealite, cement and lightweight fine aggregate and
Into the technology is capable of achieving the resource efficient utilization of ardealite, solves the problem of environmental pollution that industrial phosphogypsum heap abandons generation.
Ardealite base thermal insulation mortar can be divided into calcinated type and non-calcinated type by different according to ardealite pretreatment mode again, due to phosphorus stone
Cream thermal insulation mortar cohesive force prepared after calcining is strong, high insulating effect, so domestic big multipair industrial phosphogypsum waste residue is calcined
After be used.The domestic research for ardealite base light heat-insulation mortar has formed many Patents achievements, patent of invention:
A kind of preparation method of ardealite base composite thermal insulation mortar (105084852 A of CN), which adopts calcinated type ardealite, silicate
Cement, alkali-activator and methylcellulose complex cementitious system and expanded perlite, polystyrene foam, slag and poly- silica
Alkane is formulated;Patent of invention:A kind of ardealite base thermal insulation mortar containing glass bead (104163613 A of CN), which adopts
Calcinated type ardealite, glass bead, retarder and modifying agent are formed.It is all as representative with above-mentioned ardealite base thermal insulation mortar
In many patents, there is intensity is not high, cohesive force is low, drying shrinkage is big and heat preservation and soundproof effect is poor etc. in prepared thermal insulation mortar mostly
Shortcoming, is unfavorable for dissolving and applying for industrial waste ardealite.
The content of the invention
The purpose of the present invention is to prepare a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material.
A kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material proposed by the present invention, by phosphorus stone
Cream, cement, silicon ash, expanded perlite, cellulose ether, retarder, water reducer, air entraining agent and sand composition, the weight ratio of each component
For:
Ardealite 100
Cement 25-40
Silicon ash 25-30
Expanded perlite 12-17
Cellulose ether 0.03-0.09
Retarder 0.12-0.51
Water reducer 0.30-0.85
Air entraining agent 0.02-0.08
Sand 40-51;
The ardealite is the solid slag of phosphoric acid production discharge, is first doing following process using front:
Ardealite solid slag Jing ball mills meal is ground, then the ardealite of diameter≤0.3 mm is obtained with jarring formula vibrating sieving machine
Powder, adds water to, in ardealite, stir, and removes ardealite surface impurity liquid, still aging, removes upper strata clear
Liquid, adds quick lime, mud is poured into and carry out in ball mill wet-milling, drying and processing;By the ardealite Jing (107-170) DEG C of drying
Middle calcining (2-5) h, and be aged 24 h and make beta-type semi-hydrated gypsum, pulverize.
Each component preferably weight ratio is:
Ardealite 100
Cement 30-35
Silicon ash 27-29
Expanded perlite 13-15
Cellulose ether 0.05-0.07
Retarder 0.25-0.40
Water reducer 0.45-0.70
Air entraining agent 0.02-0.07
Sand 45-50.
In the present invention, the cement is 52.5 grades of Portland cements.
In the present invention, the silicon ash be middle and high quality silicon ash, SiO2Content >=85%.
In the present invention, the expanded perlite is that bulk density is less than 150 kg/m3Product.
In the present invention, the cellulose ether is to select methyl cellulose ether or the one kind or two in hydroxymethyl cellulose ether
Kind.
In the present invention, the retarder is one or two in sodium citrate or sodium gluconate.
In the present invention, the water reducer is powdery polycarboxylic acid based water reducer, and water-reducing rate is more than 25%.
In the present invention, the air entraining agent is powdery polyethers air entraining agent.
In the present invention, the sand is the sea sand cleaned, Cl-Mass content is less than or equal to 0.06%.
The preparation method of the hydraulicity complex cementitious system with ardealite as main component proposed by the present invention, concrete steps
For:Each component is weighed by aforementioned each part by weight, by ardealite, cement, silicon ash, expanded perlite, cellulose ether, retarder,
Water reducer, air entraining agent and sand are by mechanical dry mixing to uniform state.
In the present invention, to industrial phosphogypsum using washing after crushing, in lime and wait means to can remove having in ardealite
Evil composition, and the ardealite after process is made into beta-type semi-hydrated gypsum by way of calcining, paring stone is made after pulverizing
Cream, obtains higher hydration activity.In addition, cement and silicon ash significantly can be swashed after thermal insulation mortar adds water as alkali-activator
Send out the gelling of ardealite.Used as the high pozzolanic materials of activity, its fineness is about (80-100) of cement to wherein silicon ash
Times, (50-70) times of flyash is remarkably improved gelling system activity, is changed into script as the ardealite of inert filler
Entringite, provides intensity for system.Expanded perlite is that perlite ore is preheated, one made by after TRANSIENT HIGH TEMPERATURE calcining expansion
Plant the internal white granular material for alveolate texture.In ardealite base thermal insulation mortar mixing a certain amount of expanded perlite can
Make prepared thermal insulation mortar obtain that thermal conductivity factor is low, heat preservation and soundproof effect is good, low production cost many advantages, such as.
After in the present invention, incorporation sodium gluconate or sodium citrate can delay mix thermal insulation mortar to add water to a certain extent
Condensation hardening, be easy to constructing operation.Further, since expanded perlite density is low, to occur dividing after avoiding thermal insulation mortar from adding water
Layer phenomenon, mixes cellulose ether or hydroxymethyl cellulose ether can improve gelling system internal bond power, and repression of swelling perlite exists
Occur the phenomenon for floating in slurry, improve the homogeneity of ardealite base thermal insulation mortar.Poly carboxylic acid series water reducer is used as a kind of high property
Energy concrete admixture, mixes mix in thermal insulation mortar with powder and uniformly, can significantly improve mortar rheological property after adding the water,
It is easy to constructing operation.In order to further reduce mortar apparent density, polyethers air entraining agent is present invention employs, itself and polycarboxylic-acid
Water reducer has well adapting to property.Further, since China's river sand resource is in short supply, the aggregate choosing in ardealite base thermal insulation mortar
With sea sand, and needed to wash sea sand for several times before incorporation to remove a large amount of chlorions of sea sand remained on surface, reduce
Impact of the sea sand to thermal insulation mortar endurance quality.
The present invention is a kind of light heat-insulation mortar based on ardealite base hydraulicity composite gel material, is meeting insulation
On the premise of mortar heat-insulating sound-insulating, light energy conservation, industrial phosphogypsum solid slag is adopted to greatest extent for raw material, with very
High environmental benefit and social benefit.
Prepared by of the invention, thermal insulation mortar heat insulation effect is excellent, and product light-weight environment-friendly meets building heat-insulating mortar institute of China
The indexs such as the heat-insulation and heat-preservation of requirement, compression strength, specific radioactivity, are available for building materials of gypsum factory or general thermal insulation mortar
Manufacturer produces, and can bring direct economic benefit.
Specific embodiment
The present invention is illustrated below by embodiment.
Embodiment 1, a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material, according to ardealite
100, cement 25, silicon ash 25, expanded perlite 12, cellulose ether is methyl cellulose ether 0.03, retarder sodium citrate 0.12,
Water reducer is powdery polycarboxylic acid based water reducer 0.30, and air entraining agent 0.05, the weight ratio of sand 40 are formulated.Addition accounts for material of the present invention
The water yield of material weight 40% is obtained thermal insulation mortar, and the performance test results are shown in Table 1.Meet《Building heat-insulating mortar》(GB/T 20473-
2006) regulation.
Embodiment 2, a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material, according to ardealite
100, cement 30, silicon ash 27, expanded perlite 13, cellulose ether is methyl cellulose ether 0.05, retarder sodium citrate 0.25,
Water reducer is powdery polycarboxylic acid based water reducer 0.45, and air entraining agent 0 .08, the weight ratio of sand 45 are formulated.Addition accounts for the present invention
The water yield of material weight 40% is obtained thermal insulation mortar, and the performance test results are shown in Table 1.Meet《Building heat-insulating mortar》(GB/T
Regulation 20473-2006).
Embodiment 3, a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material, according to ardealite
100, cement 35, silicon ash 29, expanded perlite 15, cellulose ether is hydroxymethyl cellulose ether 0.07, retarder sodium gluconate
0.40, water reducer is powdery polycarboxylic acid based water reducer 0.70, and air entraining agent 0.02, the weight ratio of sand 50 are formulated.Addition accounts for this
The water yield of invention material weight 40% is obtained thermal insulation mortar, and the performance test results are shown in Table 1.Meet《Building heat-insulating mortar》(GB/T
Regulation 20473-2006).
Embodiment 4, a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material, according to ardealite
100, cement 40, silicon ash 30, expanded perlite 17, cellulose ether is hydroxymethyl cellulose ether 0.09, retarder sodium gluconate
0.51, water reducer is powdery polycarboxylic acid based water reducer 0.85, and air entraining agent 0.04, the weight ratio of sand 51 are formulated.Addition accounts for this
The water yield of invention material weight 40% is obtained thermal insulation mortar, and the performance test results are shown in Table 1.Meet《Building heat-insulating mortar》(GB/T
Regulation 20473-2006).
1 embodiment the performance test results of table
Claims (10)
1. a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material, it is characterised in that by ardealite, water
Mud, silicon ash, expanded perlite, cellulose ether, retarder, water reducer, air entraining agent and sand are constituted, and the weight ratio of each component is:
Ardealite 100
Cement 25-40
Silicon ash 25-30
Expanded perlite 12-17
Cellulose ether 0.03-0.09
Retarder 0.12-0.51
Water reducer 0.30-0.85
Air entraining agent 0.02-0.08
Sand 40-51;
The ardealite is the solid slag of phosphoric acid production discharge, is first doing following process using front:
Ardealite solid slag Jing ball mills meal is ground, then the ardealite of diameter≤0.3 mm is obtained with jarring formula vibrating sieving machine
Powder, adds water to, in ardealite, stir, and removes ardealite surface impurity liquid, still aging, removes upper strata clear
Liquid, adds quick lime, mud is poured into and carry out in ball mill wet-milling, drying and processing;By the ardealite Jing (107-170) DEG C of drying
Middle calcining (2-5) h, and be aged 24 h and make beta-type semi-hydrated gypsum, pulverize.
2. a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material according to claim 1, its
The weight ratio for being characterised by each component is:
Ardealite 100
Cement 30-35
Silicon ash 27-29
Expanded perlite 13-15
Cellulose ether 0.05-0.07
Retarder 0.25-0.40
Water reducer 0.45-0.70
Air entraining agent 0.02-0.07
Sand 45-50.
3. a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material according to claim 1, its
It is characterised by that the cement is 52.5 grades of Portland cements.
4. a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material according to claim 1, its
The silicon ash is characterised by for middle and high quality silicon ash, SiO2Content >=85%.
5. a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material according to claim 1, its
Be characterised by the expanded perlite 150 kg/m are less than for bulk density3Product.
6. a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material according to claim 1, its
It is characterised by that the cellulose ether is one or two that select in methyl cellulose ether or hydroxymethyl cellulose ether.
7. a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material according to claim 1, its
The retarder is characterised by for one or two in sodium citrate or sodium gluconate.
8. a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material according to claim 1, its
It is characterised by that the water reducer is powdery polycarboxylic acid based water reducer, water-reducing rate is more than 25%.
9. a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material according to claim 1, its
It is characterised by that the air entraining agent is powdery polyethers air entraining agent.
10. a kind of light heat-insulation mortar based on ardealite hydraulicity composite gel material according to claim 1, its
It is characterised by that the sand is the sea sand cleaned, Cl-Mass content is less than or equal to 0.06%.
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Cited By (10)
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CN109734341A (en) * | 2019-03-13 | 2019-05-10 | 西南科技大学 | A kind of method that ardealite physical chemistry brightened and prepared cementitious material |
CN109851308A (en) * | 2019-04-04 | 2019-06-07 | 湖北合力久盛混凝土有限公司 | A kind of ardealite base cement concrete mortar and its preparation process |
CN110372232A (en) * | 2019-06-27 | 2019-10-25 | 贵州省建筑材料科学研究设计院有限责任公司 | It is a kind of not shrink cementitious material and preparation method thereof and concrete using made of ardealite |
CN110451829A (en) * | 2019-08-21 | 2019-11-15 | 苏州市兴邦化学建材有限公司 | A kind of phosphogypsum modification agent and preparation method thereof |
CN111792862A (en) * | 2020-07-10 | 2020-10-20 | 贵州大学 | Method for improving phosphogypsum gelling activity |
CN112408896A (en) * | 2020-11-21 | 2021-02-26 | 湖北云海混凝土有限公司 | Super-retarding concrete and preparation method thereof |
CN113292310A (en) * | 2021-06-22 | 2021-08-24 | 河南建筑材料研究设计院有限责任公司 | Gypsum-based heat-insulating slurry and preparation method thereof |
CN113336515A (en) * | 2021-07-15 | 2021-09-03 | 福泉环保城发展有限公司 | Mesoporous silica/modified graphene composite modified gypsum-based mortar and preparation method thereof |
CN113493320A (en) * | 2020-04-01 | 2021-10-12 | 云南镟淦科技有限公司 | Phosphogypsum processing technology |
CN113912352A (en) * | 2021-11-19 | 2022-01-11 | 贵州大兴旺新材料科技有限公司 | Green light thermal insulation mortar |
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Cited By (13)
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CN109734341B (en) * | 2019-03-13 | 2021-05-28 | 西南科技大学 | Method for physical and chemical whitening of phosphogypsum and preparation of cementing material |
CN109734341A (en) * | 2019-03-13 | 2019-05-10 | 西南科技大学 | A kind of method that ardealite physical chemistry brightened and prepared cementitious material |
CN109851308A (en) * | 2019-04-04 | 2019-06-07 | 湖北合力久盛混凝土有限公司 | A kind of ardealite base cement concrete mortar and its preparation process |
CN110372232A (en) * | 2019-06-27 | 2019-10-25 | 贵州省建筑材料科学研究设计院有限责任公司 | It is a kind of not shrink cementitious material and preparation method thereof and concrete using made of ardealite |
CN110372232B (en) * | 2019-06-27 | 2021-11-23 | 赵源 | Non-shrinkage cementing material prepared from phosphogypsum, preparation method thereof and concrete |
CN110451829A (en) * | 2019-08-21 | 2019-11-15 | 苏州市兴邦化学建材有限公司 | A kind of phosphogypsum modification agent and preparation method thereof |
CN113493320A (en) * | 2020-04-01 | 2021-10-12 | 云南镟淦科技有限公司 | Phosphogypsum processing technology |
CN111792862A (en) * | 2020-07-10 | 2020-10-20 | 贵州大学 | Method for improving phosphogypsum gelling activity |
CN112408896A (en) * | 2020-11-21 | 2021-02-26 | 湖北云海混凝土有限公司 | Super-retarding concrete and preparation method thereof |
CN113292310A (en) * | 2021-06-22 | 2021-08-24 | 河南建筑材料研究设计院有限责任公司 | Gypsum-based heat-insulating slurry and preparation method thereof |
CN113336515A (en) * | 2021-07-15 | 2021-09-03 | 福泉环保城发展有限公司 | Mesoporous silica/modified graphene composite modified gypsum-based mortar and preparation method thereof |
CN113336515B (en) * | 2021-07-15 | 2023-07-28 | 福泉环保城发展有限公司 | Mesoporous silica/modified graphene composite modified gypsum-based mortar and preparation method thereof |
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