CN106513891A - Single-station non-contact miniature motor rotor welding equipment - Google Patents
Single-station non-contact miniature motor rotor welding equipment Download PDFInfo
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- CN106513891A CN106513891A CN201611263684.XA CN201611263684A CN106513891A CN 106513891 A CN106513891 A CN 106513891A CN 201611263684 A CN201611263684 A CN 201611263684A CN 106513891 A CN106513891 A CN 106513891A
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- cylinder
- rotor
- ring
- varistor
- motor rotor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/002—Soldering by means of induction heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses single-station non-contact miniature motor rotor welding equipment. The single-station non-contact miniature motor rotor welding equipment comprises a rack, a linear conveying guide rail, a rail transfer stepping mechanism, a single-station bonding wire pin mechanism and an overturning mechanism, wherein the rail transfer stepping mechanism, the single-station bonding wire pin mechanism and the overturning mechanism are sequentially arranged along the linear conveying guide rail, the single-station bonding wire pin mechanism is used for welding motor rotor commutator pins to varnished wires, and the overturning mechanism is used for taking out motor rotors from a carrier. The single-station non-contact miniature motor rotor welding equipment further comprises an upper voltage-dependent mechanism of a voltage-dependent resistor rings, a cutter mechanism, multiple jigs rotationally arranged in the periphery of the cutter mechanism and a high-frequency induction welding voltage-dependent mechanism for welding the voltage-dependent resistor rings to the motor rotor commutator pins in a non-contact manner, and the jigs are annularly arranged on the same circumference of the cutter mechanism. The motor rotors and the voltage-dependent resistor rings are put on the jigs through the overturning mechanism and the upper voltage-dependent mechanism for welding. A discharging mechanism is arranged on one sides of the jigs, finished products are taken out through the discharging mechanism, and the jigs rotate one station through the cutter mechanism. The single-station non-contact miniature motor rotor welding equipment has the beneficial effects of being high in production efficiency, stable in machining quality and capable of saving the cost.
Description
Technical field
A kind of a kind of the present invention relates to automated production equipment, more particularly to the contactless miniature motor rotor weldering of single-station
Connect equipment.
Background technology
Domestic made Small direct-current brush motor major part is all to weld pressure-sensitive machine or artificial hand weldering using semi-automatic rotor at present
Stannum, is all the mode for employing Trimeresurus mucrosquamatus (Cantor). scolding tin.
And for varistor ring is in the motor of electrode end surface, either semiautomatic loading mechanism tin soldering machine or artificial hand weldering, iron
Ferrum is all difficult to stretch into, and causes Trimeresurus mucrosquamatus (Cantor). Jing to be commonly encountered enamel-covered wire, causes bad, and fraction defective remains high, and in order to avoid flatiron
Head encounter enamel-covered wire, can only the cautious operation of one solder joint of a solder joint, inefficiency, thus its exist it is improved must
Will.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, there is provided a kind of to be heated by the way of sensing, noncontact
Formula is welded, reduces cost, improves yields, the contactless miniature motor rotor welding equipment of the high single-station of production efficiency.
Technical scheme is as follows：A kind of contactless miniature motor rotor welding equipment of single-station, including frame,
The straight line conveying that is arranged in frame, from the feed end of straight line conveying along being used for that straight line conveying sets gradually
Carrier with rotor is sent into into the change rail stepping mechanism of straight line conveying, by commutator of motor rotor pin and enamel-cover
The single-station bonding wire foot mechanism of wire bonding and the switching mechanism for taking out rotor from carrier, also set up in the frame
Have and the upper pressure sensitive mechanism of varistor ring, dispenser mechanism, several tools for being rotatably arranged on week portion of dispenser mechanism are installed
And by the high frequency induction welding pressure sensitive mechanism of varistor ring and the contactless welding of commutator of motor rotor pin, it is described some
Individual tool is arranged in a ring on the same circumference of the dispenser mechanism, and the switching mechanism, upper pressure sensitive mechanism are respectively by electricity
Machine rotor and varistor ring are placed on the tool and weld, and the side of the tool is provided with cutting agency, and finished product passes through
The cutting agency takes out, and described several tools rotate a station by the dispenser mechanism.
In above-mentioned technical scheme, the side of the straight line conveying be additionally provided with for detect diverter electrode it
Between conducting survey resistance mechanism, the end of the straight line conveying is provided with the rejecting mechanism for removing substandard product.
In above-mentioned technical scheme, the change rail stepping mechanism include feeding station, before stepping inlet casing, stepping it is upper and lower
Cylinder, the change rail cylinder for being arranged on side, the first sensors in place being oppositely arranged and the second sensors in place, described first arrives
The feeding situation of level sensor, the second sensors in place induction electromotor rotor, the change rail cylinder are pushed to for carrier is become rail
Feeding station, the stepping upper and lower air cylinders are for ejecting and by inlet casing before the stepping carrier of feeding station by carrier
Release straight line conveying.
In above-mentioned technical scheme, the front end of the single-station bonding wire foot mechanism is provided with rotor sensor, institute
State rotor sensor and judge rotor in place, the single-station bonding wire foot mechanism includes the first prepressing structure, upper top knot
Structure, first are sent stannum structure and send soldering iron structure, and first prepressing structure, Shang Ding mechanisms are by pushing, motor is turned by upper top
Son is fixed, and send stannum structure by described first and send soldering iron structure to send stannum point flatiron to complete commutator of motor rotor pin and paint
The welding of envelope curve, the rear end for sending soldering iron structure is provided with send cylinder before and after flatiron, and the lower end for sending soldering iron structure is arranged
Send flatiron upper and lower air cylinders, it is described to send cylinder before and after flatiron, send that the control of flatiron upper and lower air cylinders is described to send soldering iron structure to lift, in front and back
Motion.
In above-mentioned technical scheme, the upper pressure sensitive mechanism includes vibrating disc, varistor ring sub-material cylinder, pressure-sensitive electricity
Cylinder before and after balk ring angle correct motor, varistor ring feeding upper and lower air cylinders and varistor ring feeding, the vibrating disc
Upper placement varistor ring is simultaneously sent to varistor ring at sub-material, and the front end of the varistor ring sub-material cylinder is provided with pressure
Quick resistance ring sensors in place, the varistor ring sensors in place pass through the varistor when sensing varistor ring
Varistor ring is sent to correction bit, the varistor ring angle correct motor rotation adjustment varistor ring by ring sub-material cylinder
Angle position, the upper end of the varistor ring angle correct motor is provided with varistor ring angle correct sensor, institute
State after varistor ring angle correct sensor sensing varistor ring is adjusted in place and control the varistor ring angle correct
Motor stops the rotation, and the varistor ring feeding upper and lower air cylinders are arranged on the top of correction bit, the varistor ring feeding
The lower end of upper and lower air cylinders is provided with the varistor ring feeding bar for picking up varistor ring, and the varistor ring passes through institute
State before and after varistor ring feeding upper and lower air cylinders, varistor ring feeding cylinder up and down, move forward and backward and be sent at the tool.
In above-mentioned technical scheme, the switching mechanism is included in material folding finger cylinder, rotor tumble cylinder and material folding
Lower cylinder, the material folding finger cylinder are arranged in the rotor tumble cylinder, and the rotor tumble cylinder is arranged on the folder
On material upper and lower air cylinders, the material folding upper and lower air cylinders control the up and down motion of the material folding finger cylinder, by the material folding finger
Cylinder clamping rotor, and motor rotor turning is sent at the tool in the presence of the rotor tumble cylinder.
In above-mentioned technical scheme, the high frequency induction welding pressure sensitive mechanism includes the second prepressing structure, contactless weldering
Machine and second send stannum structure, and the rotor on tool, varistor ring are pushed fixation by second prepressing structure, described
The front end of non-contact welder is provided with heating coil, is preheated by heating coil sensing, and described second send stannum structure to send stannum
Complete the welding of rotor and varistor ring.
In above-mentioned technical scheme, the resistance mechanism that surveys includes being oppositely arranged on the resistance of straight line conveying both sides
Measurement cylinder, is provided with electrode on the inside of the resistance measurement cylinder, described two resistance measurement cylinder relative motions connect electrode
Conducting between electric shock machine rotor detection diverter electrode.
In above-mentioned technical scheme, the cutting agency adopts identical structure with rejecting mechanism, and which includes lower feed collet
Tight finger, transverse cylinder and blanking upper and lower air cylinders, the blanking upper and lower air cylinders, transverse cylinder control the blanking and clamp finger
It is upper and lower, move forward and backward, finger clamped by the blanking grip finished product or defective products and complete blanking
In above-mentioned technical scheme, the feed end of the straight line conveying is provided with defeated for the belt of transport carriage
Send mechanism.
Compared with prior art, the beneficial effects of the present invention is：Varistor ring is not needed with the welding of rotor
Trimeresurus mucrosquamatus (Cantor)., is heated by way of sensing, and contactless welding, no consumptive material are cost-effective, due to being not in contact with, naturally not
Encounter the enamel-covered wire of rotor, defective products will not be produced, reduce fraction defective, and adopt which can be with several motors one
Welding is played, production efficiency is effectively increased.
Description of the drawings
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing：
Fig. 1 is the floor map of the contactless miniature motor rotor welding equipment of single-station of the present invention；
Fig. 2 is the structural representation for becoming rail stepping mechanism of the present invention；
Fig. 3 is the structural representation of single-station bonding wire foot mechanism of the present invention；
Fig. 4 is the structural representation for surveying resistance mechanism of the present invention；
Fig. 5 is the structural representation of upper pressure sensitive mechanism of the present invention；
Fig. 6 is the structural representation of switching mechanism of the present invention；
Fig. 7 is the structural representation of high frequency induction welding pressure sensitive mechanism of the present invention；
Fig. 8 is the structural representation of cutting agency of the present invention and rejecting mechanism.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Fig. 1 is referred to, the present invention provides a kind of single-station contactless miniature motor rotor welding equipment, including frame
10th, be arranged on straight line conveying 20 in frame 10, from the feed end of straight line conveying 20 along straight line conveying 20 according to
The change rail stepping mechanism 30 for the carrier with rotor to be sent into straight line conveying 20 of secondary setting, by rotor
The single-station bonding wire foot mechanism 40 and the tipper that rotor is taken out from carrier of diverter pin and enamel-cover wire bonding
Structure 50, the feed end of straight line conveying 20 are provided with the belt conveyor 60 for transport carriage, also set up in frame 10
If have and installing the upper pressure sensitive mechanism 70 of varistor ring, dispenser mechanism 110, being rotatably arranged on 110 weeks portions of dispenser mechanism
Dry tool 80 and the pressure-sensitive machine of high frequency induction welding by varistor ring and the contactless welding of commutator of motor rotor pin
Structure 90, described several tools 80 are arranged in a ring on the same circumference of dispenser mechanism 110, switching mechanism 50, upper pressure-sensitive
Mechanism 70 is placed on rotor and varistor ring on tool 80 respectively and welds, and the side of tool 80 is provided with cutting agency
100, finished product is taken out by cutting agency 90, and described several tools 80 rotate a station by dispenser mechanism 110.
The side of straight line conveying 20 is additionally provided with the survey resistance mechanism for detecting the conducting between diverter electrode
120, the end of straight line conveying 20 is provided with the rejecting mechanism 130 for removing substandard product.
During enforcement, the carrier with rotor is placed on belt conveyor 60 and is transported, become rail stepping mechanism 30
Carrier is become after rail, subsequent work stations often complete a product stepping once, and carrier is transported along straight line conveying 20, single-station
Commutator of motor rotor pin and enamel-cover wire bonding are surveyed resistance mechanism 120 and are measured between diverter electrode by bonding wire foot mechanism 40
Conducting, rejecting mechanism 130 will survey the defective products that resistance mechanism 120 judges and take out, and judge that rotor out of question passes through
Which is taken out from carrier by switching mechanism 50, and upset is placed on tool 80, and varistor ring is taken out and is placed on by upper pressure sensitive mechanism 70
On tool 80, varistor ring is welded by high frequency induction welding pressure sensitive mechanism 90 with commutator of motor rotor pin, cutting agency
The finished product for having welded is removed from tool 80 by 100, and after upper continuous station execution, dispenser mechanism 110 rotates counterclockwise one
Individual station.
As shown in Fig. 2 become rail stepping mechanism 30 include inlet casing 32 before feeding station 31, stepping, stepping upper and lower air cylinders 33,
Be arranged on side becomes rail cylinder 34, the first sensors in place 35 being oppositely arranged and the second sensors in place 36, and first in place
The feeding situation of sensor 35,36 induction electromotor rotor of the second sensors in place, becomes rail cylinder 34 for carrier change rail is pushed to
Feeding station 31, stepping upper and lower air cylinders 33 are for ejecting the carrier of feeding station 31 and pass through before stepping inlet casing 32 by carrier
Release straight line conveying 20.When the second sensors in place 36 is without material, when the first sensors in place 35 has material, become rail cylinder 34
Action, pushes away carrier horizontal；When the second sensors in place 36 has material, when subsequent work stations all fulfil assignment, stepping upper and lower air cylinders 33
Rise, before stepping, carrier is released by inlet casing 32, stepping upper and lower air cylinders 33 decline return, before stepping, inlet casing 32 retreats return,
Wait next cycle action；After carrier all has stepped through, palikinesia.
As shown in figure 3, the front end of single-station bonding wire foot mechanism 40 is provided with rotor sensor 140, rotor is passed
Sensor 140 judges rotor in place, and single-station bonding wire foot mechanism 40 includes the first prepressing structure 41, upper roof construction 42, first
Send stannum structure 43 and send soldering iron structure 44, the first prepressing structure 41, Shang Ding mechanisms 42 are by pushing, upper top is solid by rotor
It is fixed, and give stannum structure 43 by first and give soldering iron structure 44 to give stannum point flatiron to complete commutator of motor rotor pin and enamel-covered wire
Welding, send the rear end of soldering iron structure 44 to be provided with and send cylinder 45 before and after flatiron, send the lower end of soldering iron structure 44 to be provided with to send and iron
Ferrum upper and lower air cylinders 46, send cylinder 45 before and after flatiron, send the control of flatiron upper and lower air cylinders 46 to send soldering iron structure 44 to lift, move forward and backward.
Become rail stepping mechanism 30 and rotor is sent to into position, rotor sensor 140 judges rotor whether there is, if without material, single-station bonding wire
Foot mechanism 40 is failure to actuate；First prepressing structure 41 is first pushed, and pushes up, carrier is fixed on upper roof construction 42；First send stannum structure 43
Go out stannum, cylinder 45 advances before and after sending flatiron, in place after, send flatiron upper and lower air cylinders 46 to decline, by commutator of motor rotor pin with
Enamel-cover wire bonding, after the completion of send cylinder 45 before and after flatiron to retreat return, send flatiron upper and lower air cylinders 46 to rise return, wait next
Sampling action.
As shown in figure 4, surveying resistance mechanism 120 includes that the resistance for being oppositely arranged on 20 both sides of straight line conveying measures cylinder
121, the inner side of resistance measurement cylinder 121 is provided with electrode 122, and described two resistance measurement 121 relative motions of cylinder make electrode 122
Conducting between contact rotor detection diverter electrode.Become rail stepping mechanism 30 and rotor is sent to into position, the resistance of both sides is surveyed
The parameters such as amount 121 inside motion test of cylinder, three pole of the contact rotor of electrode 122, measurement resistance, insulation, detect defective products letter
Breath feeds back to PLC, and defective products is pressed from both sides out by the 50 not material folding of follow-up switching mechanism, rejecting mechanism 130.
As shown in figure 5, upper pressure sensitive mechanism 70 includes vibrating disc 71, varistor ring sub-material cylinder 72, varistor ring angle
Cylinder 75 before and after degree correcting motor 73, varistor ring feeding upper and lower air cylinders 74 and varistor ring feeding, on vibrating disc 71
Place varistor ring and varistor ring is sent at sub-material, the front end of varistor ring sub-material cylinder 72 is provided with pressure-sensitive electricity
Balk ring sensors in place, varistor ring sensors in place pass through varistor ring sub-material cylinder 72 when sensing varistor ring
Varistor ring is sent to into correction bit, the rotation of varistor ring angle correct motor 73 adjusts the angle position of varistor ring,
The upper end of varistor ring angle correct motor 73 is provided with varistor ring angle correct sensor, varistor ring angle school
Positive sensor sensing varistor ring controls varistor ring angle correct motor 73 after being adjusted in place and stops the rotation, varistor
Ring feeding upper and lower air cylinders 74 are arranged on the top of correction bit, and the lower end of varistor ring feeding upper and lower air cylinders 74 is provided with for inhaling
The varistor ring feeding bar 76 of varistor ring is played, varistor ring is by varistor ring feeding upper and lower air cylinders 74, pressure-sensitive
Cylinder about 75 before and after resistance ring feeding, move forward and backward and be sent at tool 80.Vibrating disc 71 is neat by varistor circle permutation, send
To at sub-material；When varistor ring sensors in place senses varistor ring, 72 action of varistor ring sub-material cylinder will
Varistor ring is sent to correction bit；Varistor ring angle correct motor 73 rotates, varistor ring angle correct sensor sense
Should be after in place, varistor ring angle correct motor 73 stops the rotation；Varistor ring feeding upper and lower air cylinders 74 decline, pressure-sensitive electricity
76 negative pressure of balk ring feeding bar holds varistor, and varistor ring feeding upper and lower air cylinders 74 rise, before and after varistor ring feeding
Cylinder 75 stretches out, and varistor ring is sent at tool 80, and varistor ring feeding upper and lower air cylinders 74 decline, and varistor ring takes
Material 76 vacuum breaker of bar, varistor ring is placed on tool 80,74 return of varistor ring feeding upper and lower air cylinders, varistor ring
75 return of cylinder before and after feeding, action are completed, and wait next cycle action.
As shown in fig. 6, switching mechanism 50 includes material folding finger cylinder 51, rotor tumble cylinder 52 and material folding upper and lower air cylinders
53, material folding finger cylinder 51 is arranged in rotor tumble cylinder 52, and rotor tumble cylinder 52 is arranged on material folding upper and lower air cylinders 53,
The up and down motion of the control material folding of material folding upper and lower air cylinders 53 finger cylinder 51, by 51 clamping motor rotor of material folding finger cylinder, and
Motor rotor turning is sent at tool 80 in the presence of rotor tumble cylinder 52.Become rail stepping mechanism 30 and rotor is sent to into position
Afterwards, material folding upper and lower air cylinders 53 decline, and material folding finger cylinder 51 clamps rotor；Material folding upper and lower air cylinders 53 rise, rotor tumble cylinder
Rotor is overturn by 52；After in place, material folding finger cylinder 51 unclamps rotor, and material folding upper and lower air cylinders 53 rise return, rotor upset gas
Cylinder 52 overturns return, and action is completed, and waits the action of next cycle.
As shown in fig. 7, high frequency induction welding pressure sensitive mechanism 90 includes the second prepressing structure 91, non-contact welder 92 and
Two send stannum structure 93, the second prepressing structure 91 that the rotor on tool 80, varistor ring are pushed fixation, contactless weldering
The front end of machine 92 is provided with heating coil 94, the sensing preheating of heating coil 94, second send stannum structure 93 send stannum complete rotor with
The welding of varistor ring.After dispenser mechanism 1110 is rotated in place, the second prepressing structure 91 declines, on non-contact welder 92
Rise, start working, first preheat, then second send stannum structure 93 to send stannum, after the completion of sending stannum, non-contact welder 92 quits work,
Non-contact welder 92 declines, and the second precompressed mechanism 91 rises.
Following problem is solved using above-mentioned high frequency induction welding：
1st, Trimeresurus mucrosquamatus (Cantor). is not needed, is heated by way of sensing, contactless welding, no consumptive material.Save within 1 year
Trimeresurus mucrosquamatus (Cantor). price it is also high.
2nd, it is not in contact with, the natural enamel-covered wire without impinging on rotor will not produce defective products, reduce fraction defective.
3rd, can be welded with several motors together, improve production efficiency.
As shown in figure 8, cutting agency 100 adopts identical structure with rejecting mechanism 130, which includes that blanking clamps finger
101st, transverse cylinder 102 and blanking upper and lower air cylinders 103, blanking upper and lower air cylinders 103, the control blanking of transverse cylinder 102 clamp handss
Refer to 101 it is upper and lower, move forward and backward, finger 101 clamped by blanking grip finished product or defective products and complete blanking.The cutting agency
100, after dispenser mechanism 110 is rotated in place, blanking upper and lower air cylinders 103 decline, and blanking clamps finger 101 and clamps rotor, blanking
Upper and lower air cylinders 103 rise, and transverse cylinder 102 is moved, and blanking upper and lower air cylinders 103 decline, and blanking clamps finger 101 and unclamps rotor,
Blanking upper and lower air cylinders 103 rise return, 102 return of transverse cylinder.
The contactless miniature motor rotor welding equipment of single-station that the present invention is provided, it is adaptable to which various small-sized DCs have brush
The welding of motor varistor ring, reaches and effectively improves production efficiency, it is ensured that crudy, reduces artificial, cost-effective, and sets
Standby maintaining and convenient purpose.
These are only presently preferred embodiments of the present invention, be not limited to the present invention, all spirit in the present invention and
Any modification, equivalent and improvement for being made within principle etc., should be included within the scope of the present invention.
Claims (10)
1. the contactless miniature motor rotor welding equipment of a kind of single-station, it is characterised in that：Including frame, it is arranged in frame
Straight line conveying, from the feed end of straight line conveying along straight line conveying set gradually for turning with motor
The carrier of son send into straight line conveying become rail stepping mechanism, by commutator of motor rotor pin and the either simplex of enamel-cover wire bonding
Position bonding wire foot mechanism and the switching mechanism for taking out rotor from carrier, are additionally provided with the pressure-sensitive electricity of installation in the frame
The upper pressure sensitive mechanism of balk ring, dispenser mechanism, several tools for being rotatably arranged on week portion of dispenser mechanism and by pressure-sensitive electricity
Balk ring and the high frequency induction welding pressure sensitive mechanism of the contactless welding of commutator of motor rotor pin, described several tools are in a ring
It is arranged on the same circumference of the dispenser mechanism, the switching mechanism, upper pressure sensitive mechanism are respectively by rotor and pressure-sensitive
Resistance ring is placed on the tool and welds, and the side of the tool is provided with cutting agency, and finished product passes through the cutting agency
Take out, described several tools rotate a station by the dispenser mechanism.
2. the contactless miniature motor rotor welding equipment of single-station according to claim 1, it is characterised in that：It is described straight
The side of line conveying is additionally provided with the survey resistance mechanism for detecting the conducting between diverter electrode, the straight line conveying
The end of guide rail is provided with the rejecting mechanism for removing substandard product.
3. the contactless miniature motor rotor welding equipment of single-station according to claim 1, it is characterised in that：The change
Rail stepping mechanism includes feeding station, inlet casing, stepping upper and lower air cylinders before stepping, is arranged on the change rail cylinder of side, relative sets
The first sensors in place put and the second sensors in place, first sensors in place, the second sensors in place induction machine
The feeding situation of rotor, for pushing carrier change rail to feeding station, the stepping upper and lower air cylinders are used for handle to the change rail cylinder
The carrier of feeding station ejects and carrier is released to straight line conveying by inlet casing before the stepping.
4. the contactless miniature motor rotor welding equipment of single-station according to claim 1, it is characterised in that：The list
The front end of station bonding wire foot mechanism is provided with rotor sensor, and the rotor sensor judges rotor in place,
The single-station bonding wire foot mechanism includes that the first prepressing structure, upper roof construction, first are sent stannum structure and send soldering iron structure, described
First prepressing structure, Shang Ding mechanisms are by pushing, rotor is fixed by upper top, and send stannum structure by described first and iron with sending
Iron construction send stannum point flatiron to complete the welding of commutator of motor rotor pin and enamel-covered wire, and the rear end for sending soldering iron structure is arranged
Send cylinder before and after flatiron, the lower end for sending soldering iron structure is provided with send flatiron upper and lower air cylinders, it is described send cylinder before and after flatiron,
Send.
5. the contactless miniature motor rotor welding equipment of single-station according to claim 1, it is characterised in that：On described
Pressure sensitive mechanism is included in vibrating disc, varistor ring sub-material cylinder, varistor ring angle correct motor, varistor ring feeding
Cylinder before and after lower cylinder and varistor ring feeding, places varistor ring and is sent to varistor ring on the vibrating disc
At sub-material, the front end of the varistor ring sub-material cylinder is provided with varistor ring sensors in place, the varistor ring
Varistor ring is sent to by correction bit by the varistor ring sub-material cylinder when sensors in place senses varistor ring,
The angle position of the varistor ring angle correct motor rotation adjustment varistor ring, the varistor ring angle correct
The upper end of motor is provided with varistor ring angle correct sensor, and the varistor ring angle correct sensor sensing is pressure-sensitive
Resistance ring controls the varistor ring angle correct motor and stops the rotation after being adjusted in place, the varistor ring feeding is upper and lower
Cylinder is arranged on the top of correction bit, and the lower end of the varistor ring feeding upper and lower air cylinders is provided with for picking up varistor
The varistor ring feeding bar of ring, the varistor ring is by the varistor ring feeding upper and lower air cylinders, varistor ring
Before and after feeding cylinder up and down, move forward and backward and be sent at the tool.
6. the contactless miniature motor rotor welding equipment of single-station according to claim 1, it is characterised in that：It is described to turn over
Rotation mechanism includes material folding finger cylinder, rotor tumble cylinder and material folding upper and lower air cylinders, and the material folding finger cylinder is arranged on described
In rotor tumble cylinder, the rotor tumble cylinder is arranged on the material folding upper and lower air cylinders, the material folding upper and lower air cylinders control
The up and down motion of the material folding finger cylinder, by the material folding finger cylinder clamping motor rotor, and overturns in the rotor
Motor rotor turning is sent at the tool in the presence of cylinder.
7. the contactless miniature motor rotor welding equipment of single-station according to claim 1, it is characterised in that：The height
Frequency induction welding pressure sensitive mechanism includes that the second prepressing structure, non-contact welder and second send stannum structure, the second precompressed knot
Rotor on tool, varistor ring are pushed fixation by structure, and the front end of the non-contact welder is provided with heating coil, are led to
The heating coil sensing preheating is crossed, described second send stannum structure to send stannum to complete the welding of rotor and varistor ring.
8. the contactless miniature motor rotor welding equipment of single-station according to claim 2, it is characterised in that：The survey
Resistance mechanism includes the resistance measurement cylinder for being oppositely arranged on straight line conveying both sides, sets on the inside of the resistance measurement cylinder
There is electrode, described two resistance measurement cylinder relative motions make leading between electrode contact rotor detection diverter electrode
It is logical.
9. the contactless miniature motor rotor welding equipment of single-station according to claim 2, it is characterised in that：Under described
Material mechanism adopts identical structure with rejecting mechanism, and which includes that blanking clamps finger, transverse cylinder and blanking upper and lower air cylinders, institute
State blanking upper and lower air cylinders, transverse cylinder control the blanking clamp finger it is upper and lower, move forward and backward, handss are clamped by the blanking
Refer to that gripping finished product or defective products complete blanking.
10. the contactless miniature motor rotor welding equipment of single-station according to claim 1, it is characterised in that：It is described
The feed end of straight line conveying is provided with the belt conveyor for transport carriage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611263684.XA CN106513891B (en) | 2016-12-30 | 2016-12-30 | The contactless miniature motor rotor welding equipment of single-station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611263684.XA CN106513891B (en) | 2016-12-30 | 2016-12-30 | The contactless miniature motor rotor welding equipment of single-station |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106513891A true CN106513891A (en) | 2017-03-22 |
| CN106513891B CN106513891B (en) | 2019-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611263684.XA Active CN106513891B (en) | 2016-12-30 | 2016-12-30 | The contactless miniature motor rotor welding equipment of single-station |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363367A (en) * | 2017-09-12 | 2017-11-21 | 常州铭赛机器人科技股份有限公司 | The pressure-sensitive tin-soldering device of iron core motor rotor assembly |
| CN107442937A (en) * | 2017-09-18 | 2017-12-08 | 苏州襄行智能科技有限公司 | A kind of production of electronic components complete machine and production method |
| CN108599479A (en) * | 2018-05-15 | 2018-09-28 | 广东超力电机股份有限公司 | A kind of full-automatic motor rotor process equipment |
| CN109702283A (en) * | 2019-03-02 | 2019-05-03 | 东莞市点亮自动化设备有限公司 | A kind of pressure-sensitive machine of full automatic welding |
| WO2019140832A1 (en) * | 2018-01-19 | 2019-07-25 | 深圳市海目星激光智能装备股份有限公司 | Lead-wire soldering device for transformer |
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| CN113828883A (en) * | 2021-11-08 | 2021-12-24 | 深圳市慧星智能机电有限公司 | Tin soldering method for motor rotor and tin soldering machine |
| CN114101837A (en) * | 2021-12-06 | 2022-03-01 | 湖南凯通电子有限公司 | TM resistance welding device |
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| CN107363367B (en) * | 2017-09-12 | 2022-11-25 | 常州铭赛机器人科技股份有限公司 | Pressure-sensitive soldering tin equipment of iron core motor rotor subassembly |
| CN107363367A (en) * | 2017-09-12 | 2017-11-21 | 常州铭赛机器人科技股份有限公司 | The pressure-sensitive tin-soldering device of iron core motor rotor assembly |
| CN107442937A (en) * | 2017-09-18 | 2017-12-08 | 苏州襄行智能科技有限公司 | A kind of production of electronic components complete machine and production method |
| WO2019140832A1 (en) * | 2018-01-19 | 2019-07-25 | 深圳市海目星激光智能装备股份有限公司 | Lead-wire soldering device for transformer |
| CN108599479A (en) * | 2018-05-15 | 2018-09-28 | 广东超力电机股份有限公司 | A kind of full-automatic motor rotor process equipment |
| CN109702283A (en) * | 2019-03-02 | 2019-05-03 | 东莞市点亮自动化设备有限公司 | A kind of pressure-sensitive machine of full automatic welding |
| CN109702283B (en) * | 2019-03-02 | 2024-04-02 | 东莞市点亮自动化设备有限公司 | Full-automatic welding pressure-sensitive machine |
| CN110364355A (en) * | 2019-07-24 | 2019-10-22 | 东莞市嘉龙海杰电子科技有限公司 | Full-automatic transformer PIN foot string-pressing device |
| CN110364355B (en) * | 2019-07-24 | 2023-12-22 | 东莞市嘉龙海杰电子科技有限公司 | Full-automatic transformer PIN foot line ball equipment |
| CN113305393A (en) * | 2021-05-29 | 2021-08-27 | 东莞市华骏通电机有限公司 | Micro motor's rotor welding set with clean function |
| CN113828883A (en) * | 2021-11-08 | 2021-12-24 | 深圳市慧星智能机电有限公司 | Tin soldering method for motor rotor and tin soldering machine |
| CN114101837A (en) * | 2021-12-06 | 2022-03-01 | 湖南凯通电子有限公司 | TM resistance welding device |
| CN114101837B (en) * | 2021-12-06 | 2023-03-14 | 湖南凯通电子有限公司 | TM resistance welding device |
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