CN106508427A - Production device and method for edible fungus bags - Google Patents
Production device and method for edible fungus bags Download PDFInfo
- Publication number
- CN106508427A CN106508427A CN201610960654.8A CN201610960654A CN106508427A CN 106508427 A CN106508427 A CN 106508427A CN 201610960654 A CN201610960654 A CN 201610960654A CN 106508427 A CN106508427 A CN 106508427A
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- hopper
- bacterium
- frame
- sealing
- hydraulic pump
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/60—Cultivation rooms; Equipment therefor
- A01G18/64—Cultivation containers; Lids therefor
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
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- Life Sciences & Earth Sciences (AREA)
- Mycology (AREA)
- Environmental Sciences (AREA)
- Mushroom Cultivation (AREA)
Abstract
The invention discloses a production device and method for edible fungus bags. Operation of sterilized culture material feeding, bagging, compacting, puncturing, inoculating and opening sealing of the edible fungus bags is completed on the same device, and all the other procedures are conducted through automated operation except that packaging bag installation needs manual operation. According to the production device and method, the size, the compacting density and the inoculation quantity of the packaging fungus bags can be regulated according to different requirements of the edible fungus species, so that fungus bag packaging achieves standardized operation, and then the operation efficiency and the operation effect are greatly improved; the application range is wide.
Description
Technical field
The present invention relates to edible mushroom equipment technical field, relates in particular to a kind of culture medium of edible fungus by after sterilizing and enters
Luggage bag, inoculation, compacting, the bacterium bag Integral producing apparatus of sealing and method.
Background technology
In recent years, the edible mushroom culture scale of China constantly expands, but during current Edible Fungi, the pack of bacterium material
Work is more still to be completed using artificial manual operations.Not only the amount of labour is big for artificial manual operations, and operating space can not
Carry out under completely enclosed environment, easily make compost that miscellaneous bacteria cross-infection occurs, and then affect the quality of edible mushroom and go out
Bacterium amount.There are problems that in the edible compost sealed in unit having been reported, some packaging efficiencies are higher, effect preferable, but
Equipment is complicated, and price is higher, and market utility ratio is not high；Some prices are relatively low, and mushroom grower can be afforded, but encapsulate bacterium bag effect
Undesirable, efficiency is not also high, and encapsulates bacterium bag specification list one, it is impossible to adapts to different strain close to the difference of bacterium bag size, bacterium bag
The different demand of degree.Therefore, it is necessary to develop a kind of relatively simple for structure, than less expensive, encapsulation bacterium bag specification can for cost of manufacture
Adjust, packaging effect is preferable, the production equipment and method of the higher edible mushroom bacterium bag of packaging efficiency.
The content of the invention
For the deficiencies in the prior art, the present invention provides a kind of production equipment and method of edible mushroom bacterium bag, the equipment
How much adjustable bacterium bag packaging compost is, and bacterium bag encapsulation specification is adjustable, and bacterium bag compacted density is adjustable, and bacterium bag packaging effect is good, work
Efficiency high.
The present invention is achieved by the following technical solutions.
A kind of production equipment of edible mushroom bacterium bag of the present invention, including frame, frame gripper shoe, feeding system, hopper are held
Product regulating system, hopper sliding system, bacterium material bagging, compacting, acanthopore and inoculation system, bacterium bag release system, bacterium bag sealing system
System and electronic control system.
Described feeding system includes hopper and expects pipe, and hopper is fixed on the top of frame top, and expects pipe is connected with hopper
And it is fixed on the lower section of frame top.
Described hopper volume adjustment system is by hopper, horizontal closure plate, vertical closure plate, adjusting knob, hopper draw back plate and work
Dynamic groove is constituted, and described hopper is located at the periphery of expects pipe.Hopper is without top, bottomless, the following high 30-50 of the top of hopper compared with expects pipe
Mm, the left side connection hopper draw back plate outside hopper, in hopper, left side is arranged by horizontal closure plate, vertical closure plate and stifled platform adjusting knob structure
Into the stifled platform of expects pipe, the stifled platform of expects pipe is inverted L shape, and the above is horizontal closure plate, and the left end of horizontal closure plate extends feed box, horizontal closure plate
Middle part be provided with push/pull slot, the right-hand member of horizontal closure plate connects vertical closure plate, and adjusting knob is located at the top of hopper draw back plate, adjusting knob
Horizontal closure plate is linked together with case draw back plate, horizontal closure plate can as track, centered on adjusting knob, left and right be moved with push/pull slot
Dynamic, the lower end of vertical closure plate is located in loose slot.
Described hopper sliding system by hopper, hopper draw back plate, loose slot, hopper push-and-pull hydraulic pump, stretch out sensor
Constitute with contract sensor, hopper draw back plate is connected to the left side outside hopper, the left side connection hopper push-and-pull liquid of hopper draw back plate
Press pump, hopper push-and-pull hydraulic pump are fixed on the inner side on the left of frame, stretch out the front upper end that sensor is arranged on hopper, work as hopper
When arriving at low order end, it is close to place on the right of hopper in frame gripper shoe and is provided with hopper contract sensor, stretch out sensor and contraction
The hydraulic stem of sensor control hopper push-and-pull hydraulic pump stretches, and in the presence of hopper push-and-pull hydraulic pump, hopper can be supported in frame
Track on plate along loose slot horizontally slips.
Described bacterium material bagging, compacting, acanthopore and inoculation system include hydraulic pump, bacterium material pressing plate, acanthopore and inoculation bar, under
Material mouth, supporting pole rack, pocket strut, control handle, connecting rod, bacterium material supporting table, bacterium bag set frame, set frame raise-lower hydraulic pump, set frame connection
Bar, set frame active rail, sensor, seeding tank, bacterium pressure tank pump.Described feed opening is located at contract sensor in frame gripper shoe
Left side, be provided with hydraulic pump in the frame directly over feed opening, be provided with adjusting nut in the hydraulic rod top of hydraulic pump, be used for
The haul distance of hydraulic stem being adjusted, bacterium material pressing plate being provided with the bottom of hydraulic stem, the periphery specification of bacterium material pressing plate is less than feed opening
30-40mm, is arranged with two root thorn holes and inoculation bar below bacterium material pressing plate, and acanthopore and inoculation bar are hollow pipe, and bottom sets
There is bacterial classification to export, top is provided with flexible pipe and is connected with seeding tank.Bacterium material supporting table and bacterium bag set are provided with vertically below in feed opening
Frame, bacterium material supporting table are fixed on the base of frame, and the periphery specification of bacterium material supporting table is equal with feed opening, bacterium bag set frame activity
The periphery of bacterium material supporting table is arranged on, bacterium material supporting table restriction bacterium bag set frame is only up and down, and the side of bacterium bag set frame is provided with
Bacterium bag is covered frame together with covering frame active rail and being movably fixed to by covering frame connecting rod by set frame active rail, and bacterium bag covers frame side
Frame base is provided with set frame raise-lower hydraulic pump, and set frame raise-lower hydraulic pump is provided with control handle, acts on set frame liter by control handle
Drop hydraulic pump control the lifting that bacterium bag covers frame.Supporting pole rack is provided with below feed opening periphery, frame gripper shoe, supporting pole rack is
" recessed " shape framework, is respectively equipped with 1 pocket strut, supporting pole rack at the corner corresponding with feed opening of the front lower place of supporting pole rack framework
Through connecting rod is hinged with control handle, and supporting pole rack and control handle are synchronously moved forward and backward.When hopper is run to high order end, in frame
It is close to place on the right of hopper in gripper shoe and is provided with sensor.Described seeding tank and bacterium pressure tank pump are arranged on the lower left of frame,
The exit of seeding tank is provided with electronic time-delay switch, bacterium pressure tank pump connection seeding tank.
Described bacterium bag is released system and is made up of bacterium bag push pedal, bacterium bag push pedal hydraulic pump, in bacterium material supporting table upper left
Bacterium bag push pedal is provided with, bacterium bag push pedal is connected with the bacterium bag push pedal hydraulic pump being fixed under frame gripper shoe.
Described bacterium bag closure system includes sealing platform, sealing hydraulic pump and heat-sealing device, described sealing platform
It is made up of motor and driving wheel, driven pulley, transmission belt, guardrail, transmission belt is with bacterium material supporting table in same level.Envelope
Oral fluid press pump is arranged in the frame 1 above sealing platform.Described heat-sealing device by seal frame axle, heat-sealing frame, connecting rod, heat
Shrouding, compression spring, sealing sensor are constituted, and are sealed under the frame gripper shoe that frame axle is arranged on above sealing platform central, institute
The heat-sealing frame stated is two symmetrical arc frames, is hinged on heat-sealing frame axle before and after the upper end for sealing frame, and lower end is plane, heat-sealing
Plate is electrical heating metallic plate, is screwed in the lower end of heat-sealing frame, and connecting rod is two symmetrical metallic rods, connecting rod it is upper
End is hinged the lower end of sealing hydraulic pump hydraulic stem, and the lower end of connecting rod is cut with scissors with the middle part on the outside of the arc of two heat-sealing framves respectively
Connect, compression spring is arranged on the top on the inside of two heat-sealing framves.Sealing sensor is arranged on the front side of frame, highly opens in heat-sealing frame
Lower section when opening.
Described electronic control system is arranged on inside the left side of frame.
The length of described feed opening is equal to the length of hopper maximum blanking, and the width of feed opening is equal to the width of hopper.
Described bacterium material pressing plate is flat board or arc.
Described bacterium material supporting table is shaped as flat board or arc.
The width 10-20 mm long compared with the length of feed opening or so of left and right, the length before and after framework in described supporting pole rack framework
Spend for the length before and after twice above feed opening.
Described bacterium pressure tank pump is that air filtration purifies aseptic compression pump.
A kind of production method of edible mushroom bacterium bag of the present invention, comprises the steps：
（1）According to the needs of bacterial classification, the size of bacterium material packaging bag, hopper volume size are adjusted by the size for adjusting hopper volume
The method of adjustment be：Stifled platform adjusting knob is unscrewed, horizontal closure plate to Zola, hopper volume becomes big, otherwise hopper volume becomes
It is little, again stifled platform adjusting knob is tightened after adjusting properly；
（2）According to the shape that bacterium bag is required, the arc or writing board shape of bacterium material pressing plate and bacterium material supporting table are changed；
（3）According to different strain, the different demand of different compost bacterium bag compacted densities, hydraulic stem at the top of hydraulic pump is adjusted
Adjusting nut, when turning clockwise, hydraulic stem is lifted up, and the compacted density of bacterium bag will diminish, during rotate counterclockwise, hydraulic stem
Extend downwardly, the compacted density of bacterium bag will become big；
（4）According to step（1）With（3）Demand, adjust electronic control system interlock circuit time control switch；
（5）Activate switch, by the culture medium of edible fungus input hopper for completing to sterilize；
（6）Pull control handle, supporting pole rack is moved to before, the opening edge support of bacterium material packaging bag supporting pole rack four pockets
On strut, then by control handle pushed home, the opening of bacterium material packaging bag is made to be directed at feed opening, the return of control handle makes set frame liter
Drop hydraulic pump works, bacterium bag set frame are moved vertically upward and for bacterium material packaging bag to be inserted in bacterium bag set inframe, protect bacterium material packaging bag；
（7）The culture medium of edible fungus of sterilizing falls into hopper through expects pipe compost, stretches out sensing when the full hopper of culture stream is touched
During device, push away in the control nowel push-and-pull hydraulic pressure pump startup for stretching out sensor and stretch, by material pushing box and the linkage to the right of hopper draw back plate
The stifled platform of expects pipe, the compost that the stifled platform of expects pipe blocks expects pipe 5 falls into hopper again；
（8）When hopper slides into feed opening along loose slot to the right, culture medium of edible fungus starts to fall into bacterium material packaging bag, hopper
Continuation is slided to the right, and contract sensor is touched on the right of hopper, and now compost has entirely fallen in bacterium material packaging bag, case
Push-and-pull hydraulic pump starts contraction under contract sensor control, returns to original position, case push-and-pull to Zola's hopper by hopper draw back plate
Hydraulic pump quits work；
（9）The sensor that the return of hopper is touched on the right side of hopper, under the control of sensor, hydraulic pump starts to push operation, while
In acanthopore and inoculation bar insertion compost, acanthopore operation is completed, when the hydraulic stem of hydraulic pump reaches maximum, in sensor
The lower electronic time-delay switch of control opens switch, makes the liquid spawn Jing flexible pipes and acanthopore and inoculation bar of seeding tank, in bacterium pressure tank
Complete to be inoculated with operation under the pressure of pump；Then electronic time-delay switch is closed, the hydraulic stem return of hydraulic pump, and the packaging bag of bacterium material is in training
Depart from from pocket strut under the Action of Gravity Field of nutriment, fall in bacterium material supporting table, bacterium bag set frame whereabouts return；
（10）Bacterium bag push pedal hydraulic pump starts under the control of sensor and the delay switch of electronic control system, bacterium bag push pedal liquid
Press pump stretches out, and bacterium material packaging bag is pushed to seal platform by the push pedal of Jing bacterium bags；
（11）In the presence of motor and driving wheel, bacterium material packaging bag is moved to into the central authorities of sealing platform, envelope is now touched
Oral instructions sensor, under sealing sensor control, motor and driving wheel stop motion, sealing hydraulic pump start and stretch out hydraulic stem
Connecting rod is pushed, heat-sealing frame closes up the lower end of heat-sealing frame in the presence of connecting rod and heat-sealing frame axle, in heat-sealing frame lower end
Heat sealing plate hydraulic pump return is sealed by bacterium material packaging bag enclosing, then, seal frame in sealing hydraulic pump and the work of compression spring
With under shed, motor and driving wheel startup, the bacterium bag sealed will be completed from outlet removal, an edible mushroom bacterium bag will be completed
Production operation.
The present invention compared with prior art, has the advantages that：（1）Edible mushroom bacterium bag is completed on the same device
From the operation of compost charging of going out, pack, compacting, acanthopore, inoculation and sealing, in addition to the installation of packaging bag needs manual work,
The all automated jobs of other operations, drastically increase operating efficiency and operation effectiveness, pack bacterium bag and realize specification
Change operation；（2）The present invention according to the different demands of edible mushroom species, can adjust the size of packaging bacterium bag；（2）The present invention can basis
The different demands of edible mushroom species, can adjust the compacted density of packaging bacterium bag；（4）The present invention can be according to the difference of edible mushroom species
Demand, adjusts the size of bacterium bag inoculum concentration；（5）Operating efficiency of the present invention is high, applied widely.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the hopper volume adjustment system structure diagram of the present invention.
Fig. 3 is heat-sealing device structural representation of the present invention.
In figure：1st, frame, 2, frame gripper shoe, 3, electronic control system, 4, hopper, 5, expects pipe, 6, hopper, 7, level blocks up
Plate, 8, vertical closure plate, 9, adjusting knob, 10, hopper draw back plate, 11, loose slot, 12, push/pull slot, 13, hopper push-and-pull hydraulic pump,
14th, stretch out sensor, 15, contract sensor, 16, hydraulic pump, 17, bacterium material pressing plate, 18, acanthopore and inoculation bar, 19, feed opening,
20th, supporting pole rack, 21, pocket strut, 22, control handle, 23, connecting rod, 24, bacterium material supporting table, 25, bacterium bag set frame, 26, set frame lifting
Hydraulic pump, 27, set frame connecting rod, 28, set frame active rail, 29, sensor, 30, seeding tank, 31, bacterium pressure tank pump, 32, adjust
Nut, 33, flexible pipe, 34, electronic control switch, 35, bacterium bag push pedal, 36, bacterium bag push pedal hydraulic pump, 37, sealing hydraulic pump, 38,
Motor and driving wheel, 39, driven pulley, 40, transmission belt, 41, guardrail, 42, heat-sealing frame axle, 43, heat-sealing frame, 44, connecting rod,
45th, heat sealing plate, 46, compression spring, 47, sealing sensor.
Specific embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings.
As Figure 1-3, a kind of production equipment of edible mushroom bacterium bag of the invention, including frame 1, frame gripper shoe 2, on
Material system, hopper volume adjustment system, hopper sliding system, bacterium material bagging, compacting, acanthopore and inoculation system, bacterium bag release system
System, bacterium bag closure system and electronic control system 3.Described feeding system includes hopper 4 and expects pipe 5, and hopper 4 is fixed on frame
Top at the top of 1, the lower section that expects pipe 5 is connected and is fixed at the top of frame 1 with hopper 4.Described hopper volume adjustment system by
Hopper 6, horizontal closure plate 7, vertical closure plate 8, adjusting knob 9, hopper draw back plate 10 and loose slot 11 are constituted.Described hopper 6 is located at
The periphery of expects pipe 5.Without top, bottomless, the following high 30-50 mm of the top of hopper 6 compared with expects pipe 5, the left side outside hopper 6 connects hopper 6
Splicing case draw back plate 10, in hopper 6, left side arranges the expects pipe being made up of horizontal closure plate 7, vertical closure plate 8 and stifled platform adjusting knob 9 and blocks up
Platform, the stifled platform of expects pipe is inverted L shape, and the above is horizontal closure plate 7, and the left end of horizontal closure plate 7 extends feed box 6, the middle part of horizontal closure plate 7
Push/pull slot 12 is provided with, the right-hand member of horizontal closure plate 7 connects vertical closure plate 8, and adjusting knob 9 is located at the top of hopper draw back plate 10, adjusts
Horizontal closure plate 7 is linked together by button 9 with case draw back plate 10.Horizontal closure plate 7 with push/pull slot 12 as track, with adjusting knob 9 can be
Center moves left and right.The lower end of vertical closure plate 8 is located in loose slot 11.Described hopper sliding system is by hopper 6, hopper push-and-pull
Plate 10, loose slot 11, hopper push-and-pull hydraulic pump 13, stretch out sensor 14 and contract sensor 15 is constituted.Hopper draw back plate 10 connects
The left side being connected on outside hopper 6, the left side connection hopper push-and-pull hydraulic pump 13 of hopper draw back plate 10, hopper push-and-pull hydraulic pump 13 is fixed
Inner side on the left of frame 1, stretches out the front upper end that sensor 14 is arranged on hopper 6, when hopper 6 arrives at low order end, in machine
Be close to hopper contract sensor 15 is provided with 6 the right of hopper in frame gripper shoe 2, stretch out sensor 14 and contract sensor 15 is controlled
The hydraulic stem of hopper push-and-pull hydraulic pump 13 stretches, and in the presence of hopper push-and-pull hydraulic pump 13, hopper 6 can be in frame gripper shoe 2
Track along loose slot 11 horizontally slips.Described bacterium material bagging, compacting, acanthopore and inoculation system include hydraulic pump 16, bacterium
Material pressing plate 17, acanthopore and inoculation bar 18, feed opening 19, supporting pole rack 20, pocket strut 21, control handle 22, connecting rod 23, bacterium material are supported
Platform 24, bacterium bag set frame 25, set frame raise-lower hydraulic pump 26, set frame connecting rod 27, set frame active rail 28, sensor 29, seeding tank 30,
Bacterium pressure tank pump 31.Described feed opening 19 is located at the left side of contract sensor 15 in frame gripper shoe 2, the length of feed opening 19
Equal to the length of 6 maximum blanking of hopper, the width of feed opening 19 is equal to the width of hopper 6.Frame 1 directly over feed opening 19
It is provided with hydraulic pump 16.Described hydraulic pump 16 is vertically disposed hydraulic pump, and adjusting nut 32 is provided with the top of hydraulic stem,
For adjusting the haul distance of hydraulic stem.Bacterium material pressing plate 17 is provided with the bottom of hydraulic stem, bacterium material pressing plate 17 is flat board or arc
Plate, the periphery specification of bacterium material pressing plate 17 are less than 19 30-40mm of feed opening, are arranged with 2 root thorn holes in the lower section of bacterium material pressing plate 17
With inoculation bar 18.Described acanthopore and inoculation bar 18 are hollow pipe, and bottom is provided with bacterial classification outlet, and top is provided with flexible pipe 33 and bacterial classification
Tank 30 is connected.Bacterium material supporting table 24 and bacterium bag set frame 25 are provided with vertically below in feed opening 19.Described bacterium material supporting table 24
It is fixed on the base of frame 1, the periphery specification of bacterium material supporting table 24 is equal with feed opening 19, bacterium material supporting table 24 is shaped as
Flat board or arc.Described bacterium bag set frame 25 is movably arranged on the periphery of bacterium material supporting table 24, and bacterium material supporting table 24 limits bacterium bag
Set frame 25 is only up and down, and the side of bacterium bag set frame 25 is provided with set frame active rail 28, by covering frame connecting rod 27 by bacterium bag set
Together with frame 25 is movably fixed to set frame active rail 28.1 base of frame of 25 side of bacterium bag set frame is provided with set frame raise-lower hydraulic
Pump 26, set frame raise-lower hydraulic pump 26 are provided with control handle 22, act on set frame raise-lower hydraulic pump 26 by control handle 22 and control bacterium
The lifting of bag set frame 25.Supporting pole rack 20 is provided with the lower section of 19 periphery of feed opening, frame gripper shoe 2, supporting pole rack 20 is " recessed " shape
The width 10-20 mm long compared with the length of feed opening 19 or so of left and right in framework, framework, the length before and after framework are more than twice
Length before and after feed opening 19.1 material is respectively equipped with 19 corresponding corner of feed opening in the front lower place of 20 framework of supporting pole rack
Bag strut 21.20 through connecting rod 23 of supporting pole rack is hinged with control handle 22, and supporting pole rack 20 and control handle 22 are synchronously moved forward and backward.When
When hopper 6 is run to high order end, it is close to be provided with sensor 29 at 6 the right of hopper in frame gripper shoe 2.Described seeding tank 30
The lower left of frame 1 is arranged on bacterium pressure tank pump 31, bacterium pressure tank pump 31 is that air filtration purifies aseptic compression pump, connection
Seeding tank 30, makes seeding tank 30 stably keep normal pressure state.The exit of seeding tank 30 is provided with electronic time-delay switch 34, by passing
Its startup of the control of sensor 29 and closing.Described bacterium bag is released system and is made up of bacterium bag push pedal 35, bacterium bag push pedal hydraulic pump 36,
24 upper left of bacterium material supporting table is provided with bacterium bag push pedal 35, bacterium bag push pedal 35 and the bacterium bag push pedal being fixed under frame gripper shoe 2
Hydraulic pump 36 connects.Described bacterium bag closure system includes sealing platform, sealing hydraulic pump 37 and heat-sealing device, described envelope
Mouthful platform is made up of motor and driving wheel 38, driven pulley 39, transmission belt 40, guardrail 41, transmission belt 40 and bacterium material supporting table
24 in same level.Sealing hydraulic pump 37 is arranged in the frame 1 above sealing platform.Described heat-sealing device is by sealing
Frame axle 42, heat-sealing frame 43, connecting rod 44, heat sealing plate 45, compression spring 46, sealing sensor 47 are constituted, and heat-sealing frame axle 42 is arranged
Under the frame gripper shoe 2 above sealing platform central, described heat-sealing frame 43 is two symmetrical arc frames, seals frame 43
It is hinged on before and after upper end on heat-sealing frame axle 42, lower end is plane, described heat sealing plate 45 is electrical heating metallic plate, is screwed
In the lower end of heat-sealing frame 43, described connecting rod 44 is two symmetrical metallic rods, and the upper end of connecting rod 44 is hinged sealing hydraulic pressure
The lower end of 37 hydraulic stem of pump, the lower end of connecting rod 44 are hinged with the middle part on the outside of the arc of two heat-sealing framves 43 respectively, described
Compression spring 46 is arranged on the top on the inside of two heat-sealing framves 43.Described sealing sensor 47 is arranged on the front side of frame 1, height
Sealing lower section when frame 43 is opened a business.Described electronic control system 3 is arranged on inside the left side of frame 1.
Embodiment 1
Packing for mushroom sterilizing compost is carried out with present device, its production method comprises the steps：
（1）Hopper is adjusted to into less volume as the ability of the mycelia conveying nutrition of mushroom is weaker, the bacterium bag of mushroom is cultivated
It is less than general bacterium bag, therefore stifled platform adjusting knob 9 is unscrewed, horizontal closure plate 7 is drawn to the right, 6 volume of hopper diminishes, after adjusting properly
Again stifled platform adjusting knob 9 is tightened；
（2）Bacterium material pressing plate is replaced by into arc because less mushroom bacterium bag is packaged as arc culture effect more preferably, in behaviour
Bacterium material pressing plate 17 will be changed before making and bacterium material supporting table 24 changes arc into；
（3）Difference and the size of bacterium bag of the compacted density according to the basestock density of culture mushroom are adjusted, is adjusted at the top of hydraulic pump 16
The adjusting nut 32 of hydraulic stem, when turning clockwise, the compacted density of bacterium bag will diminish, and during rotate counterclockwise, the compacting of bacterium bag is close
Degree will become big, adjust to being properly advisable；
（4）According to step（1）With（3）Demand, adjust 3 interlock circuit of electronic control system time control switch；
（5）Activate switch, by the champignon compost input hopper 4 for completing to sterilize；
（6）Pull control handle 22, supporting pole rack 20 is moved to before, the opening edge support of bacterium material packaging bag the four of supporting pole rack 20
On individual pocket strut 21, then by 22 pushed home of control handle, the opening of bacterium material packaging bag is made to be directed at feed opening 19, control handle 22
Return make set frame raise-lower hydraulic pump 26 work, bacterium bag set frame 25 vertically upward move by bacterium material packaging bag is inserted in bacterium bag set frame 25
It is interior, protect bacterium material packaging bag；
（7）The compost of sterilizing falls into hopper 6 through 5 bacterium material of expects pipe, stretches out sensor 14 when the full hopper 6 of culture stream is touched
When, start in the control nowel push-and-pull hydraulic pump 13 for stretching out sensor 14 and push away and stretch, by hopper draw back plate 10 to the right material pushing box 6 and
The stifled platform of the expects pipe of linkage, the compost that the stifled platform of expects pipe blocks expects pipe 5 fall into hopper 6 again；
（8）When hopper 6 slides into feed opening 19 along loose slot 11 to the right, compost starts to fall into bacterium material packaging bag, hopper 6
Continuation is slided to the right, and until contract sensor 15 is touched on the right of hopper 6, now compost has entirely fallen in bacterium material packaging
Bag, case push-and-pull hydraulic pump 13 start contraction under the control of contract sensor 15, are returned to Zola's hopper 6 by hopper draw back plate 10
Original position, case push-and-pull hydraulic pump 13 quit work；
（9）The sensor 29 that the return of hopper 6 is touched on the right side of hopper 6, under the control of sensor 29, hydraulic pump 16 starts to push
Operation, while in acanthopore and the inoculation insertion compost of bar 18, completing acanthopore operation, when the hydraulic stem of hydraulic pump 16 reaches maximum
When, under the control of sensor 29, electronic time-delay switch 34 opens switch, makes the liquid spawn Jing flexible pipes 33 and thorn of seeding tank 30
Hole completes to be inoculated with operation with inoculation bar 18, under the pressure of bacterium pressure tank pump 31；Then electronic time-delay switch 34 is closed, hydraulic pump
16 hydraulic stem return, the packaging bag of bacterium material depart under the Action of Gravity Field of compost from pocket strut 21, fall
On platform 24, bacterium bag set 25 whereabouts return of frame；
（10）Bacterium bag push pedal hydraulic pump 36 starts under the control of sensor 29 and the delay switch of electronic control system 3, bacterium bag
Push pedal hydraulic pump 36 stretches out, and bacterium material packaging bag is pushed to seal platform by Jing bacterium bags push pedal 35；
（11）In the presence of motor and driving wheel 38, bacterium material packaging bag is moved to into the central authorities of sealing platform, is now touched
Sealing sensor 47, in the case where sealing sensor 47 is controlled, 38 stop motion of motor and driving wheel, sealing hydraulic pump 37 start
Stretch out hydraulic stem to push connecting rod 44, heat-sealing frame 43 makes heat-sealing frame 43 in the presence of connecting rod 44 and heat-sealing frame axle 42
Lower end closes up, and is sealing the heat sealing plate 45 of 43 lower end of frame by bacterium material packaging bag enclosing, is then sealing 37 return of hydraulic pump, seal frame
43 are open in the presence of sealing hydraulic pump 37 and compression spring 46, and motor and driving wheel 38 start, and will complete what is sealed
Bacterium bag is removed from outlet 48, completes the production operation of an edible mushroom bacterium bag.
Embodiment 2
Packing for flat mushroom sterilizing compost is carried out with present device, its production method comprises the steps：
（1）Hopper is adjusted to into larger volume as the ability of the mycelia conveying nutrition of flat mushroom is strong, the bacterium bag for cultivating flat mushroom can
It is larger with what is done, therefore stifled platform adjusting knob 9 is unscrewed, horizontal closure plate 7 to Zola, 6 volume of hopper becomes big, after adjusting properly again
Stifled platform adjusting knob 9 is tightened；
（2）Bacterium material pressing plate is replaced by into flat board because larger flat mushroom bacterium bag is packaged as the more convenient management of box-shaped, in behaviour
Bacterium material pressing plate 17 will be changed before making and bacterium material supporting table 24 changes flat board into；
（3）Difference of the compacted density according to the basestock density of culture flat mushroom is adjusted, the regulation of 16 top hydraulic stem of hydraulic pump is adjusted
Nut 32, when turning clockwise, the compacted density of bacterium bag will diminish, and during rotate counterclockwise, the compacted density of bacterium bag will become big, adjustment
To being properly advisable；
（4）According to step（1）With（3）Demand, adjust 3 interlock circuit of electronic control system time control switch；
（5）Activate switch, by the mushroom cultivation material input hopper 4 for completing to sterilize；
Following steps are with embodiment 1.
Claims (7)
1. a kind of production equipment of edible mushroom bacterium bag, it is characterised in that the production equipment of bacterium bag includes frame, frame gripper shoe,
Feeding system, hopper volume adjustment system, hopper sliding system, bacterium material bagging, compacting, acanthopore and inoculation system, bacterium bag are released
System, bacterium bag closure system and electronic control system；
Described feeding system includes hopper and expects pipe, and hopper is fixed on the top of frame top, and expects pipe is connected with hopper and consolidated
It is scheduled on the lower section of frame top；
Described hopper volume adjustment system is by hopper, horizontal closure plate, vertical closure plate, adjusting knob, hopper draw back plate and loose slot
Constitute, hopper is located at the periphery of expects pipe, hopper without top, bottomless, the following high 30-50 mm of the top of hopper compared with expects pipe, outside hopper
Left side connection hopper draw back plate, left side arranges the expects pipe being made up of horizontal closure plate, vertical closure plate and stifled platform adjusting knob in hopper
Stifled platform, the stifled platform of expects pipe is inverted L shape, and the above is horizontal closure plate, and the left end of horizontal closure plate extends feed box, sets in the middle part of horizontal closure plate
The right-hand member for having push/pull slot, horizontal closure plate connects vertical closure plate, and adjusting knob is located at the top of hopper draw back plate, and level is blocked up by adjusting knob
Plate is linked together with case draw back plate, and horizontal closure plate can be moved left and right as track, centered on adjusting knob with push/pull slot, vertical stifled
The lower end of plate is located in loose slot；
Described hopper sliding system by hopper, hopper draw back plate, loose slot, hopper push-and-pull hydraulic pump, stretch out sensor and receipts
Contracting sensor is constituted, and hopper draw back plate is connected to the left side outside hopper, and the left side of hopper draw back plate connects hopper push-and-pull hydraulic pump,
Hopper push-and-pull hydraulic pump is fixed on the inner side on the left of frame, stretches out the front upper end that sensor is arranged on hopper, when hopper is arrived at
During low order end, it is close to place on the right of hopper in frame gripper shoe and is provided with hopper contract sensor, stretches out sensor and shrink sensing
The hydraulic stem of device control hopper push-and-pull hydraulic pump stretches, and in the presence of hopper push-and-pull hydraulic pump, hopper can be in frame gripper shoe
Track along loose slot horizontally slips；
Described bacterium material bagging, compacting, acanthopore and inoculation system include hydraulic pump, bacterium material pressing plate, acanthopore and inoculation bar, blanking
Mouth, supporting pole rack, pocket strut, control handle, connecting rod, bacterium material supporting table, bacterium bag set frame, set frame raise-lower hydraulic pump, set frame connecting rod,
Set frame active rail, sensor, seeding tank, bacterium pressure tank pump；Described feed opening is located at contract sensor in frame gripper shoe
Left side, is provided with hydraulic pump in the frame directly over feed opening, is provided with adjusting nut in the hydraulic rod top of hydraulic pump, for adjusting
The haul distance of section hydraulic stem, is provided with bacterium material pressing plate in the bottom of hydraulic stem, and the periphery specification of bacterium material pressing plate is less than feed opening 30-
40mm, is arranged with two root thorn holes and inoculation bar below bacterium material pressing plate, and acanthopore and inoculation bar are hollow pipe, and bottom is provided with bacterium
Outlet is planted, top is provided with flexible pipe and is connected with seeding tank, bacterium material supporting table and bacterium bag set frame, bacterium are provided with vertically below in feed opening
Material supporting table is fixed on the base of frame, and the periphery specification of bacterium material supporting table is equal with feed opening, and bacterium bag set frame activity is arranged
In the periphery of bacterium material supporting table, bacterium material supporting table restriction bacterium bag set frame is only up and down, and the side of bacterium bag set frame is provided with set frame
Bacterium bag is covered frame together with covering frame active rail and being movably fixed to by covering frame connecting rod by active rail, and bacterium bag covers the frame of frame side
Base is provided with set frame raise-lower hydraulic pump, and set frame raise-lower hydraulic pump is provided with control handle, acts on set frame by control handle and rises descending liquid
Press pump controls the lifting that bacterium bag covers frame, and supporting pole rack is provided with below feed opening periphery, frame gripper shoe, and supporting pole rack is " recessed "
Shape framework, is respectively equipped with 1 pocket strut at the corner corresponding with feed opening of the front lower place of supporting pole rack framework, and supporting pole rack Jing connects
Bar is hinged with control handle, and supporting pole rack and control handle are synchronously moved forward and backward, and when hopper is run to high order end, are supported in frame
It is close to place on the right of hopper on plate and is provided with sensor, seeding tank and bacterium pressure tank pump are arranged on the lower left of frame, seeding tank goes out
Electronic time-delay switch, bacterium pressure tank pump connection seeding tank are provided with mouthful；
Described bacterium bag is released system and is made up of bacterium bag push pedal, bacterium bag push pedal hydraulic pump, is provided with bacterium material supporting table upper left
Bacterium bag push pedal, bacterium bag push pedal are connected with the bacterium bag push pedal hydraulic pump being fixed under frame gripper shoe；
Described bacterium bag closure system includes sealing platform, sealing hydraulic pump and heat-sealing device, and described sealing platform is by driving
Dynamic motor and driving wheel, driven pulley, transmission belt, guardrail are constituted, transmission belt with bacterium material supporting table in same level, sealing solution
Press pump arrange sealing platform above frame 1 on, heat-sealing device by seal frame axle, heat-sealing frame, connecting rod, heat sealing plate, compression
Spring, sealing sensor are constituted, and are sealed under the frame gripper shoe that frame axle is arranged on above sealing platform central, and heat-sealing frame is two
Symmetrical arc frame, is hinged on before and after the upper end for sealing frame on heat-sealing frame axle, and lower end is plane, and heat sealing plate is electrical heating metal
Plate, is screwed in the lower end of heat-sealing frame, and connecting rod is two symmetrical metallic rods, and the upper end of connecting rod is hinged sealing hydraulic pressure
The lower end of pump liquid depression bar, the lower end of connecting rod are hinged with the middle part on the outside of the arc of two heat-sealing framves respectively, and compression spring is arranged
Top on the inside of two heat-sealing framves, seals sensor and is arranged on the front side of frame, is highly sealing lower section when frame is opened a business；
Described electronic control system is arranged on inside the left side of frame.
2. the production equipment of edible mushroom bacterium bag according to claim 1, it is characterised in that length of described feed opening etc.
In the length of hopper maximum blanking, the width of feed opening is equal to the width of hopper.
3. the production equipment of edible mushroom bacterium bag according to claim 1, it is characterised in that described bacterium material pressing plate is flat board
Or arc.
4. the production equipment of edible mushroom bacterium bag according to claim 1, it is characterised in that the shape of described bacterium material supporting table
Shape is flat board or arc.
5. the production equipment of edible mushroom bacterium bag according to claim 1, it is characterised in that left in described supporting pole rack framework
Right width 10-20 mm long compared with the length of feed opening or so, the length before and after framework are the length before and after twice above feed opening
Degree.
6. the production equipment of edible mushroom bacterium bag according to claim 1, it is characterised in that described bacterium pressure tank pump is sky
The aseptic compression pump of gas filtration, purification.
7. the production equipment of edible mushroom bacterium bag according to claim 1, its production method, comprise the steps：
（1）According to the needs of bacterial classification, the size of bacterium material packaging bag, hopper volume size are adjusted by the size for adjusting hopper volume
The method of adjustment be：Stifled platform adjusting knob is unscrewed, horizontal closure plate to Zola, hopper volume becomes big, otherwise hopper volume becomes
It is little, again stifled platform adjusting knob is tightened after adjusting properly；
（2）According to the shape that bacterium bag is required, the arc or writing board shape of bacterium material pressing plate and bacterium material supporting table are changed；
（3）According to different strain, the different demand of different compost bacterium bag compacted densities, hydraulic stem at the top of hydraulic pump is adjusted
Adjusting nut, when turning clockwise, hydraulic stem is lifted up, and the compacted density of bacterium bag will diminish, during rotate counterclockwise, hydraulic stem
Extend downwardly, the compacted density of bacterium bag will become big；
（4）According to step（1）With（3）Demand, adjust electronic control system interlock circuit time control switch；
（5）Activate switch, by the culture medium of edible fungus input hopper for completing to sterilize；
（6）Pull control handle, supporting pole rack is moved to before, the opening edge support of bacterium material packaging bag supporting pole rack four pockets
On strut, then by control handle pushed home, the opening of bacterium material packaging bag is made to be directed at feed opening, the return of control handle makes set frame liter
Drop hydraulic pump works, bacterium bag set frame are moved vertically upward and for bacterium material packaging bag to be inserted in bacterium bag set inframe, protect bacterium material packaging bag；
（7）The culture medium of edible fungus of sterilizing falls into hopper through expects pipe compost, stretches out sensing when the full hopper of culture stream is touched
During device, push away in the control nowel push-and-pull hydraulic pressure pump startup for stretching out sensor and stretch, by material pushing box and the linkage to the right of hopper draw back plate
The stifled platform of expects pipe, the compost that the stifled platform of expects pipe blocks expects pipe 5 falls into hopper again；
（8）When hopper slides into feed opening along loose slot to the right, culture medium of edible fungus starts to fall into bacterium material packaging bag, hopper
Continuation is slided to the right, and contract sensor is touched on the right of hopper, and now compost has entirely fallen in bacterium material packaging bag, case
Push-and-pull hydraulic pump starts contraction under contract sensor control, returns to original position, case push-and-pull to Zola's hopper by hopper draw back plate
Hydraulic pump quits work；
（9）The sensor that the return of hopper is touched on the right side of hopper, under the control of sensor, hydraulic pump starts to push operation, while
In acanthopore and inoculation bar insertion compost, acanthopore operation is completed, when the hydraulic stem of hydraulic pump reaches maximum, in sensor
The lower electronic time-delay switch of control opens switch, makes the liquid spawn Jing flexible pipes and acanthopore and inoculation bar of seeding tank, in bacterium pressure tank
Complete to be inoculated with operation under the pressure of pump；Then electronic time-delay switch is closed, the hydraulic stem return of hydraulic pump, and the packaging bag of bacterium material is in training
Depart from from pocket strut under the Action of Gravity Field of nutriment, fall in bacterium material supporting table, bacterium bag set frame whereabouts return；
（10）Bacterium bag push pedal hydraulic pump starts under the control of sensor and the delay switch of electronic control system, bacterium bag push pedal liquid
Press pump stretches out, and bacterium material packaging bag is pushed to seal platform by the push pedal of Jing bacterium bags；
（11）In the presence of motor and driving wheel, bacterium material packaging bag is moved to into the central authorities of sealing platform, envelope is now touched
Oral instructions sensor, under sealing sensor control, motor and driving wheel stop motion, sealing hydraulic pump start and stretch out hydraulic stem
Connecting rod is pushed, heat-sealing frame closes up the lower end of heat-sealing frame in the presence of connecting rod and heat-sealing frame axle, in heat-sealing frame lower end
Heat sealing plate hydraulic pump return is sealed by bacterium material packaging bag enclosing, then, seal frame in sealing hydraulic pump and the work of compression spring
With under shed, motor and driving wheel startup, the bacterium bag sealed will be completed from outlet removal, an edible mushroom bacterium bag will be completed
Production operation.
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| CN107135811A (en) * | 2017-06-14 | 2017-09-08 | 福建海源三维打印高科技有限公司 | A kind of bacterium rod charge mechanism and edible fungus stick processing machine |
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| CN109649976A (en) * | 2018-11-23 | 2019-04-19 | 重庆天驰宇汽车零部件有限公司 | Surface of automobile part handles material-receiving device |
| CN109744067A (en) * | 2019-03-18 | 2019-05-14 | 岳西神农氏农业科技有限公司 | Edible mushroom bacterium bag automatic bag sheathing production system |
| CN111990170A (en) * | 2020-09-10 | 2020-11-27 | 段建梅 | Edible fungus bag production system |
| CN113475315A (en) * | 2021-06-08 | 2021-10-08 | 安徽省百麓现代农业科技有限公司 | Full-automatic production system is used in processing of domestic fungus package |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111990170A (en) * | 2020-09-10 | 2020-11-27 | 段建梅 | Edible fungus bag production system |
| CN113475315A (en) * | 2021-06-08 | 2021-10-08 | 安徽省百麓现代农业科技有限公司 | Full-automatic production system is used in processing of domestic fungus package |
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Effective date of registration: 20190815 Address after: 472000 Qiandian Village, Yinzhuang Town, Lingbao City, Sanmenxia City, Henan Province Applicant after: Henan Changsheng Mushroom Research and Development Co., Ltd. Address before: 030031 Shanxi province city of Taiyuan City Street No. 79 Applicant before: Shanxi Provincial Academy of Agricultural Sciences Applicant before: Henan Lingbao Changsheng edible fungus Co., Ltd. |
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