CN106501583A - A kind of shot-blasting machine ramming head current of electric method for real-time monitoring - Google Patents
A kind of shot-blasting machine ramming head current of electric method for real-time monitoring Download PDFInfo
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- CN106501583A CN106501583A CN201610920881.8A CN201610920881A CN106501583A CN 106501583 A CN106501583 A CN 106501583A CN 201610920881 A CN201610920881 A CN 201610920881A CN 106501583 A CN106501583 A CN 106501583A
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- Prior art keywords
- shot
- real
- current
- ramming head
- blasting machine
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/165—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
- G01R19/16566—Circuits and arrangements for comparing voltage or current with one or several thresholds and for indicating the result not covered by subgroups G01R19/16504, G01R19/16528, G01R19/16533
- G01R19/16571—Circuits and arrangements for comparing voltage or current with one or several thresholds and for indicating the result not covered by subgroups G01R19/16504, G01R19/16528, G01R19/16533 comparing AC or DC current with one threshold, e.g. load current, over-current, surge current or fault current
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Emergency Alarm Devices (AREA)
Abstract
The invention discloses a kind of shot-blasting machine ramming head current of electric method for real-time monitoring, belongs to process monitoring technique field.The present invention step be：Step one：The lead-out terminal that the actual motion electric current of shot-blasting machine ramming head motor inverter is mapped to frequency converter；Step 2：With PLC control system by the module of the actual motion current acquisition of frequency converter to analog quantity, and demarcated in a program；Step 3：WICC monitored pictures are developed on host computer, historical trend control is quoted, shot-blasting machine ramming head current of electric real-time monitoring system is completed by configuration；Step 4：According to the time requirement of configuration WICC variable filing, SQL database is set up.Present invention achieves monitor in real time, the function of possessing database, can keep to the wheel electrical machine current data for producing, realize reviewing for wheel ball blast effect quality；Develop warning function simultaneously, realize the bound function and protecting of ball blast effect.
Description
Technical field
The present invention relates to process monitoring technique field, more particularly, it relates to a kind of shot-blasting machine ramming head current of electric is real-time
Monitoring method.
Background technology
With the fast development of China railways cause, train running speed is more and more faster, used as the weight of train running gear
Part train wheel is wanted, its service life will directly affect the security of train operation, the direct shadow of the reliability of wheel product
The overall performance of wheel is rung, wheel product carries out shotblasting reinforcing according to the requirement of technique before dispatching from the factory, it is ensured that wheel strength is accorded with
Close product specification to require.At present, the wheel shot-blasting machine ramming head current of electric of onsite application does not have real-time monitoring system, monitors process
Uncontrollable, leverage the reliability of wheel product.
Content of the invention
1. invention technical problem to be solved
For the shortcomings and deficiencies that prior art is present, the invention provides a kind of shot-blasting machine ramming head current of electric is supervised in real time
Prosecutor method, it is achieved that monitor in real time, the function of possessing database can keep to the wheel electrical machine current data for producing, lead to
Time index is crossed, carrys out query history creation data, realize reviewing for wheel ball blast effect quality；Warning function is developed simultaneously,
By arrange parameter, the bound function and protecting of ball blast effect is realized.
2. technical scheme
For reaching above-mentioned purpose, the technical scheme that the present invention is provided is：
A kind of shot-blasting machine ramming head current of electric method for real-time monitoring of the present invention, its step is：
Step one：The lead-out terminal that the actual motion electric current of shot-blasting machine ramming head motor inverter is mapped to frequency converter；
Step 2：With PLC control system by the module of the actual motion current acquisition of frequency converter to analog quantity, and in program
In demarcated；
Step 3：WICC monitored pictures are developed on host computer, historical trend control is quoted, shot-blasting machine is completed by configuration
Ramming head current of electric real-time monitoring system；
Step 4：According to the time requirement of configuration WICC variable filing, SQL database is set up.
Further, described PLC control system model Siemens S7-300.
Further, described real-time monitoring system has the warning function of bound to ramming head current of electric equipment.
3. beneficial effect
The technical scheme provided using the present invention, compared with prior art, is had the advantages that：
The present invention is by a kind of design of shot-blasting machine ramming head current of electric method for real-time monitoring and field adjustable application, real
Monitor in real time is showed, the function of possessing database can be kept to the wheel electrical machine current data for producing, according to monitoring trend
Find defect present in ramming head production process in time, realize reviewing for wheel ball blast effect quality；Warning work(is developed simultaneously
Can, by arrange parameter, realize the bound function and protecting of ball blast effect.
Specific embodiment
With reference to embodiment, the invention will be further described：
Embodiment 1
A kind of shot-blasting machine ramming head current of electric method for real-time monitoring of the present embodiment, its step is：
Step one：The 07 address contents value of parameter OUT group of shot-blasting machine ramming head motor LS frequency converters is changed to 1, frequency conversion is set
Second analog output terminal of device (A02CM) (electric current 0-20mA) is set to actual electric current output, by actual motion electric current
It is mapped to the lead-out terminal of frequency converter；
Step 2：Siemens S7-300 PLC control system is connected to (A02CM) second analog output terminal by wiring
In the module of the integrated analog quantity of system, and demarcated in a program；
Step 3：WICC monitored pictures are developed on host computer, historical trend control is quoted, shot-blasting machine is completed by configuration
Ramming head current of electric real-time monitoring system, shot-blasting machine ramming head current of electric configuration trend curve, and have words identification, abscissa
It is time shaft, ordinate is ramming head current of electric amplitude；Each trapezoidal wave in figure is ideal actual ball blast curve,
Point paints the amplitude that method records ball blast, and problematic, the needs that feed intake of shot-blast apparatus or technique, if trapezoidal wave is distorted, are described
Hard stop is checked；There is process value input field in figure, the warning function for having bound to ramming head current of electric equipment；
Step 4：According to the time requirement of configuration WICC variable filing, SQL database is set up.
A kind of shot-blasting machine ramming head current of electric method for real-time monitoring of the present embodiment, it is achieved that monitor in real time, possesses data
The function in storehouse, can keep to the wheel electrical machine current data for producing, find ramming head production process in time according to monitoring trend
Present in defect, realize reviewing for wheel ball blast effect quality；Develop warning function simultaneously, by arrange parameter, realize
The bound function and protecting of ball blast effect.
Schematically the present invention and embodiments thereof are described above, the description does not have restricted, actual side
Method is not limited thereto.So, if one of ordinary skill in the art is enlightened by which, without departing from the invention objective
In the case of, the frame mode similar to the technical scheme and embodiment is designed without creative, all should belong to the present invention's
Protection domain.
Claims (3)
1. a kind of shot-blasting machine ramming head current of electric method for real-time monitoring, it is characterised in that：Its step is：
Step one：The lead-out terminal that the actual motion electric current of shot-blasting machine ramming head motor inverter is mapped to frequency converter；
Step 2：With PLC control system by the module of the actual motion current acquisition of frequency converter to analog quantity, and enter in a program
Rower is fixed；
Step 3：WICC monitored pictures are developed on host computer, historical trend control is quoted, shot-blasting machine ramming head is completed by configuration
Current of electric real-time monitoring system；
Step 4：According to the time requirement of configuration WICC variable filing, SQL database is set up.
2. a kind of shot-blasting machine ramming head current of electric method for real-time monitoring according to claim 1, it is characterised in that：Described
PLC control system model Siemens S7-300.
3. a kind of shot-blasting machine ramming head current of electric method for real-time monitoring according to claim 1 and 2, it is characterised in that：Institute
The real-time monitoring system that states has the warning function of bound to ramming head current of electric equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610920881.8A CN106501583A (en) | 2016-10-21 | 2016-10-21 | A kind of shot-blasting machine ramming head current of electric method for real-time monitoring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610920881.8A CN106501583A (en) | 2016-10-21 | 2016-10-21 | A kind of shot-blasting machine ramming head current of electric method for real-time monitoring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106501583A true CN106501583A (en) | 2017-03-15 |
Family
ID=58318419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610920881.8A Pending CN106501583A (en) | 2016-10-21 | 2016-10-21 | A kind of shot-blasting machine ramming head current of electric method for real-time monitoring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106501583A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109623626A (en) * | 2018-11-28 | 2019-04-16 | 彩虹（合肥）液晶玻璃有限公司 | Current monitoring method and glass substrate grinding system |
| CN111207940A (en) * | 2020-01-14 | 2020-05-29 | 苏州中车轨道交通车辆有限公司 | Subway wheel reversal detection device and method |
Citations (4)
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| CN102707656A (en) * | 2012-06-19 | 2012-10-03 | 山东开泰工业科技有限公司 | Intelligent controller for shot blasting machine |
| CN103309305A (en) * | 2013-05-14 | 2013-09-18 | 山东开泰工业科技有限公司 | Production process intelligent control system for shot blast machine for construction machine |
| CN203259856U (en) * | 2013-05-14 | 2013-10-30 | 山东开泰工业科技有限公司 | Intelligent control system for production process of shot blasting cleaning machine for engineering machinery |
| CN103481203A (en) * | 2013-09-10 | 2014-01-01 | 山东开泰工业科技有限公司 | Universal display and touch control integrated controller of throwing peening machine |
-
2016
- 2016-10-21 CN CN201610920881.8A patent/CN106501583A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102707656A (en) * | 2012-06-19 | 2012-10-03 | 山东开泰工业科技有限公司 | Intelligent controller for shot blasting machine |
| CN103309305A (en) * | 2013-05-14 | 2013-09-18 | 山东开泰工业科技有限公司 | Production process intelligent control system for shot blast machine for construction machine |
| CN203259856U (en) * | 2013-05-14 | 2013-10-30 | 山东开泰工业科技有限公司 | Intelligent control system for production process of shot blasting cleaning machine for engineering machinery |
| CN103481203A (en) * | 2013-09-10 | 2014-01-01 | 山东开泰工业科技有限公司 | Universal display and touch control integrated controller of throwing peening machine |
Non-Patent Citations (1)
| Title |
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| 郜丙兴: "钢板预处理线控制***的设计与应用", 《中国优秀硕士学位论文全文数据库 信息科技辑》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109623626A (en) * | 2018-11-28 | 2019-04-16 | 彩虹（合肥）液晶玻璃有限公司 | Current monitoring method and glass substrate grinding system |
| CN111207940A (en) * | 2020-01-14 | 2020-05-29 | 苏州中车轨道交通车辆有限公司 | Subway wheel reversal detection device and method |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170315 |