CN106498843A - Intelligent aluminium alloy tendon concrete structure and its making and construction method - Google Patents

Intelligent aluminium alloy tendon concrete structure and its making and construction method Download PDF

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Publication number
CN106498843A
CN106498843A CN201610890892.6A CN201610890892A CN106498843A CN 106498843 A CN106498843 A CN 106498843A CN 201610890892 A CN201610890892 A CN 201610890892A CN 106498843 A CN106498843 A CN 106498843A
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aluminium alloy
intelligent
muscle
protective layer
fiber
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CN106498843B (en
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谢开仲
王红伟
许国平
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Guangxi University
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Guangxi University
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D22/00Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention discloses intelligence aluminium alloy tendon concrete structure and its making and construction method, the skeleton in the xoncrete structure is that aluminium alloy muscle is constituted, and the aluminium alloy muscle is containing intelligent aluminium alloy muscle.The intelligent aluminium alloy muscle is to slot on aluminium alloy, places fiber-optic grating sensor in groove, and groove inwall and fiber-optic grating sensor are coated with protective layer.The intelligent aluminium alloy tendon concrete structure high-strength light of the present invention, durability that is corrosion-resistant, improving xoncrete structure, the stress of energy real-time monitoring xoncrete structure and safety and Health early warning, strain measurement high precision, low cost.

Description

Intelligent aluminium alloy tendon concrete structure and its making and construction method
Technical field
The invention belongs to bridge structure technical field, more particularly to intelligent aluminium alloy tendon concrete structure and its make and apply Work method.
Background technology
At present in Bridges in Our Country structure construction procedure, reinforced concrete structure is adopted mainly, inside concrete, adopt steel Muscle undertakes load as skeleton, together with concrete, and structural key position and stress are concerned about that the reinforcing steel bar bear situation at position is failed to understand Really, reinforcement stresses is unable to real-time online health monitoring, and precision is not high, and there are the following problems:
(1) there is corrosion in reinforcing bar, especially coastal area, have a strong impact on safety and the durability of bridge.At present Many bridges are all work with cracking, the reinforcing bar and air contact in concrete, and under environmental activity, easy corrosion, can not only lead Reinforcing bar effective cross-section is caused to weaken, the development in swollen aggravation crack of also further becoming rusty has a strong impact on safety and the durability of bridge, This phenomenon is especially apparent in coastal area, additionally, building in the water of coastal area, such as bridge pier, abutment, basis etc., In the presence of sea water, it is easier to cause steel bar corrosion.
(2) Steel Bars in Concrete Structure weight is larger, lifts and transports inconvenience, limit beams of concrete in work progress Span ability.The bearing capacity of beams of concrete has greatly for overcoming the deadweight of concrete and reinforcing bar, this big across Become apparent from degree concrete-bridge, high strengthening, lightness are developing direction of following bridge, a kind of new lightweight is high Strong material contributes to the lifting for realizing load carrying capacity of bridge and span ability.
(3) in concrete component, the stress of reinforcing bar is indefinite, and health status are difficult to monitor.The bridge for occurring in the last few years collapses Collapse accident, cause huge life and property loss and severe social influence, people are gradually caused to bridge safty Concern, bridge health monitoring is the important development direction of following bridge, and the round-the-clock real time on-line monitoring of bridge member and transmission are One important feature, for the crucial force part of structure, such as at girder and bridge pier key position, bracket etc., existing mixed In solidifying soil, reinforcing bar cannot accomplish real-time monitoring and early warning.
Content of the invention
The technical problem to be solved in the present invention be to provide a kind of high-strength light, corrosion-resistant, improve xoncrete structure durable Property, can real-time monitoring xoncrete structure stress and safety and Health early warning, strain measurement high precision, the intelligent aluminum of low cost close Golden tendon concrete structure and its making and construction method.
The present invention employs the following technical solutions solution above-mentioned technical problem:
Intelligent aluminium alloy tendon concrete structure, the skeleton in the xoncrete structure are constituted for aluminium alloy muscle, and the aluminum is closed Golden muscle is containing intelligent aluminium alloy muscle.
The intelligent aluminium alloy muscle is to slot on aluminium alloy, places fiber-optic grating sensor, groove inwall and optical fiber in groove Grating sensor is coated with protective layer.
The protective layer is epoxy resin or zinc-plated.
The skeleton be the colligation of aluminium alloy muscle into aluminium alloy muscle cage.
The making of described intelligent aluminium alloy tendon concrete structure and construction method, it is characterised in that:Processing step is as follows:
(1) formwork supporting plate:Design size and the processing and installation that require to carry out template according to structure;
(2) tied framework:The force analysis of mechanical characteristic, structure according to aluminium alloy and design carry out arrangement of reinforcement, make intelligence Energy aluminium alloy muscle, the construction drawing further according to design carry out the colligation of skeleton, and wherein intelligent aluminium alloy muscle reserves fiber grating biography The wiring of sensor, and collect;The manufacture method of the intelligent aluminium alloy muscle is:
1. slot:Longitudinal grooved on aluminium alloy;
2. fiber grating is installed:1. the groove inwall opened up in step coats epoxy resin protective layer or zinc-plated protective layer, so Afterwards fiber-optic grating sensor is placed in groove;
3. coating epoxy resin protective layer or zinc-plated protective layer cover fiber-optic grating sensor again;
(3) casting concrete:Lifting skeleton enters in template, and casting concrete finally carries out the maintenance of concrete.
The thickness of the epoxy resin protective layer or zinc-plated protective layer for covering fiber-optic grating sensor is 1mm to 2mm.
The beneficial effects of the present invention is:
(1) xoncrete structure of the invention is all using aluminium alloy muscle or aluminium alloy muscle and intelligent aluminium alloy muscle group skeletonization Frame, compared with regular reinforcement, good endurance especially can be good at applying in coastal area and submerged structure structure, no Extra preservative treatment is needed, the durability of xoncrete structure can be significantly improved, a large amount of reinforcing maintenance costs are saved;
(2) concrete structure quality of the invention is lighter, and intensity is high, and model is more, and reinforcing bar density is 7850kg/m3, aluminum conjunction Golden density is 2650kg/m3, aluminium alloy density is the 1/3 of reinforcing bar density, and under same volume, quality is the 1/3 of steel, colligation, Lifting and transport more convenient, extra rust cleaning is not needed before construction, is used on bridge, to bridge effect of weight less, and The bearing capacity of bridge can be dramatically increased.Aluminium alloy yield strength is suitable with reinforcement yielding intensity, be attained by 300MPa with On, and the species and model of aluminium alloy are more, the aluminium alloy of more high intensity is also constantly being developed;
(3) xoncrete structure of the invention by intelligence aluminium alloy muscle can real-time online carry out inside concrete aluminium alloy The Internal Force Monitoring of muscle and early warning, realize the safety and Health monitoring of bridge key force part, and the wiring of measuring point are simple;
(4) intelligent aluminium alloy muscle of the invention can be used not only for, inside xoncrete structure, can be also used for xoncrete structure Outside, can be not only used for the construction of new bridge, can be also used in the reinforcing of old bridge, not only can all apply in full-bridge Intelligent aluminium alloy muscle, only can also apply in crucial force part, and the scope of application is wider;
(5) aluminium alloy muscle in intelligent aluminium alloy tendon concrete structure of the invention is easy to process and colligation, with ordinary steel Muscle is more easily than storage, and does not need extra processing of rust removing before casting concrete, cost-effective;
(6) fiber grating is combined with aluminium alloy, can play respective advantage, is realized to bridge capacity and bridge full longevity Life health monitoring.Common embedded strain gauge measuring strain precision is 1 ε μ, and fiber grating strain certainty of measurement can reach 0.1 ε μ, Durability, stability and anti-interference be better than common embedded strain gauge, and common embedded strain gauge is easier to damage, no It is beneficial to long term monitoring.
Description of the drawings
Fig. 1 is 1 beams of concrete structural representation of the embodiment of the present invention, in figure, 1:Beams of concrete, 2:Skeleton.
Fig. 2 is the cross-sectional structure schematic diagram of intelligent aluminium alloy barss in the embodiment of the present invention 1, in figure, 1:Muscle body, 2:Groove, 3:
Fiber-optic grating sensor, 4:Protective layer.
Fig. 3 is 2 concrete board constructions schematic diagram of the embodiment of the present invention;In figure, 1:Concrete slab, 2:Skeleton.
Fig. 4 is 3 concrete column structure schematic diagram of the embodiment of the present invention;In figure, 1:Concrete column, 2:Skeleton.
Specific embodiment
The specific embodiment of the present invention is elaborated below in conjunction with the drawings and specific embodiments, but do not constituted to this Inventor's patent right
The restriction of the claimed scope of profit.
Embodiment 1:
As shown in figure 1, intelligent aluminium alloy reinforced concrete girder construction, using intelligent aluminium alloy muscle and commonly in beams of concrete 1 Aluminium alloy muscle constitutes skeleton 2.Its making is as follows with construction method:
(1) formwork supporting plate:Design size and the processing and installation that require to carry out template according to beams of concrete structure;
(2) tied framework:The force analysis of mechanical characteristic, structure according to aluminium alloy and design carry out arrangement of reinforcement, make intelligence Energy aluminium alloy muscle, the construction drawing further according to design carry out the colligation of skeleton, and wherein intelligent aluminium alloy muscle reserves fiber grating biography The wiring of sensor, and collect;
(3) casting concrete:Lifting skeleton 2 enters in template, and casting concrete should be noted that vibrating head not during concrete vibrating The wiring of aluminium alloy muscle and the fiber-optic grating sensor for reserving is touched, the maintenance of concrete is finally carried out.
As shown in Fig. 2 the manufacture method of intelligent aluminium alloy muscle is in step (2):
1. slot:A groove 2 is longitudinally opened on aluminium alloy muscle body 1;
2. fiber grating is installed:1. 2 inwall of groove opened up in step coats epoxy resin protective layer 4, and thickness should not be excessively thin Or blocked up, it is advisable with effective with fiber-optic grating sensor 3 boning, then fiber-optic grating sensor 3 is placed in groove 2;? Other type sensors can be placed;
3. coating epoxy resin protective layer 4 covers fiber-optic grating sensor 3 again, and protective layer thickness is 1mm to 2mm.
Above-mentioned epoxy resin protective layer can also use zinc-plated replacement.
The intelligent aluminium alloy tendon concrete structure, or intelligent aluminium alloy reinforced concrete as shown in Figure 3 of the present invention Hardened structure, the skeleton 2 in concrete slab 1 are made up of intelligent aluminium alloy muscle and common aluminum alloy muscle.Or intelligence as shown in Figure 4 Energy aluminium alloy reinforced concrete rod structure, the skeleton 2 in concrete slab 1 is aluminium alloy muscle cage, and aluminium alloy muscle cage is by intelligent aluminium alloy Muscle and common aluminum alloy muscle colligation are formed.
The cross sectional shape of aluminium alloy muscle is unrestricted, can be circular, rectangle or other cross sectional shapes, fluting quantity and position Strict restriction is put, fluting can be carried out in the forming process of aluminium alloy, it is also possible to after aluminium alloy molding, using lathe Slotted, fluting there can be plurality of specifications, be advisable with meeting placement fiber-optic grating sensor and corrosion protective covering requirement, as far as possible The quantity of fluting is reduced, to mitigate the weakening effect to aluminium alloy muscle.

Claims (6)

1. intelligent aluminium alloy tendon concrete structure, it is characterised in that:Skeleton in the xoncrete structure is constituted for aluminium alloy muscle, The aluminium alloy muscle is containing intelligent aluminium alloy muscle.
2. intelligent aluminium alloy tendon concrete structure as claimed in claim 1, it is characterised in that:The intelligent aluminium alloy muscle be Slot on aluminium alloy, in groove, place fiber-optic grating sensor, groove inwall and fiber-optic grating sensor are coated with protective layer.
3. intelligent aluminium alloy tendon concrete structure as claimed in claim 1, it is characterised in that:The protective layer is epoxy resin Or it is zinc-plated.
4. intelligent aluminium alloy tendon concrete structure as claimed in claim 1, it is characterised in that:The skeleton is tied up for aluminium alloy muscle It is bundled into aluminium alloy muscle cage.
5. the making of intelligent aluminium alloy tendon concrete structure as claimed in claim 1 and construction method, it is characterised in that:Technique Step is as follows:
(1) formwork supporting plate:Design size and the processing and installation that require to carry out template according to structure;
(2) tied framework:The force analysis of mechanical characteristic, structure according to aluminium alloy and design carry out arrangement of reinforcement, make intelligent aluminum Alloy muscle, the construction drawing further according to design carry out the colligation of skeleton, and wherein intelligent aluminium alloy muscle reserves fiber-optic grating sensor Wiring, and collect;The manufacture method of the intelligent aluminium alloy muscle is:
1. slot:Longitudinal grooved on aluminium alloy;
2. fiber grating is installed:1. the groove inwall opened up in step coats epoxy resin protective layer or zinc-plated protective layer, then will Fiber-optic grating sensor is placed in groove;
3. coating epoxy resin protective layer or zinc-plated protective layer cover fiber-optic grating sensor again;
(3) casting concrete:Lifting skeleton enters in template, and casting concrete finally carries out the maintenance of concrete.
6. the manufacture method of intelligent aluminium alloy tendon concrete structure as claimed in claim 5, it is characterised in that:The covering light The thickness of the epoxy resin protective layer or zinc-plated protective layer of fiber grating sensor is 1mm to 2mm.
CN201610890892.6A 2016-10-12 2016-10-12 Intelligent aluminium alloy tendon concrete structure and its making and construction method Active CN106498843B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111663714A (en) * 2020-06-23 2020-09-15 广东海洋大学 Novel intelligent FRP bendable composite steel
CN115808203A (en) * 2022-11-24 2023-03-17 哈尔滨工业大学 Protection device for pre-buried sensor in concrete and installation method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111239359B (en) * 2020-01-20 2022-01-18 西南交通大学 Strain-based steel bar corrosion monitoring method

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Publication number Priority date Publication date Assignee Title
US6685365B2 (en) * 2000-12-11 2004-02-03 Solidica, Inc. Consolidated transmission cables, interconnections and connectors
CN1971226A (en) * 2005-11-22 2007-05-30 中国石油大学(北京) Package structure of optical fiber grating temperature sensor
CN101879656A (en) * 2010-06-29 2010-11-10 南昌大学 Method for preparing aluminum based intelligent composite material by ultrasonic welding
CN103293105A (en) * 2013-05-27 2013-09-11 大连海事大学 Fiber bragg grating detecting device of reinforcement corrosion of reinforced concrete member
CN105946111A (en) * 2016-04-29 2016-09-21 长安大学 Concrete beam reinforced with aluminum alloy ribs and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6685365B2 (en) * 2000-12-11 2004-02-03 Solidica, Inc. Consolidated transmission cables, interconnections and connectors
CN1971226A (en) * 2005-11-22 2007-05-30 中国石油大学(北京) Package structure of optical fiber grating temperature sensor
CN101879656A (en) * 2010-06-29 2010-11-10 南昌大学 Method for preparing aluminum based intelligent composite material by ultrasonic welding
CN103293105A (en) * 2013-05-27 2013-09-11 大连海事大学 Fiber bragg grating detecting device of reinforcement corrosion of reinforced concrete member
CN105946111A (en) * 2016-04-29 2016-09-21 长安大学 Concrete beam reinforced with aluminum alloy ribs and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111663714A (en) * 2020-06-23 2020-09-15 广东海洋大学 Novel intelligent FRP bendable composite steel
CN111663714B (en) * 2020-06-23 2024-05-24 广东海洋大学 Novel intelligent FRP bendable composite steel
CN115808203A (en) * 2022-11-24 2023-03-17 哈尔滨工业大学 Protection device for pre-buried sensor in concrete and installation method
CN115808203B (en) * 2022-11-24 2023-05-23 哈尔滨工业大学 Protection device for embedded sensor in concrete and installation method

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