CN106495621A - A kind of inorganic high-performance duct pieces of shield tunnel - Google Patents
A kind of inorganic high-performance duct pieces of shield tunnel Download PDFInfo
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- CN106495621A CN106495621A CN201610841313.9A CN201610841313A CN106495621A CN 106495621 A CN106495621 A CN 106495621A CN 201610841313 A CN201610841313 A CN 201610841313A CN 106495621 A CN106495621 A CN 106495621A
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- 239000000835 fiber Substances 0.000 claims abstract description 38
- 239000000463 material Substances 0.000 claims abstract description 34
- 239000002270 dispersing agent Substances 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 19
- 239000011707 mineral Substances 0.000 claims abstract description 19
- 239000011230 binding agent Substances 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 49
- 239000004576 sand Substances 0.000 claims description 27
- 239000002245 particle Substances 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000004568 cement Substances 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 15
- 239000011398 Portland cement Substances 0.000 claims description 13
- 229910001570 bauxite Inorganic materials 0.000 claims description 13
- 210000003205 muscle Anatomy 0.000 claims description 13
- 239000000919 ceramic Substances 0.000 claims description 11
- 235000013312 flour Nutrition 0.000 claims description 11
- 239000000377 silicon dioxide Substances 0.000 claims description 11
- 239000002893 slag Substances 0.000 claims description 11
- 239000006063 cullet Substances 0.000 claims description 9
- 239000010881 fly ash Substances 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 4
- 239000004567 concrete Substances 0.000 abstract description 32
- 238000010276 construction Methods 0.000 abstract description 12
- 238000005260 corrosion Methods 0.000 abstract description 8
- 230000007797 corrosion Effects 0.000 abstract description 5
- 239000002253 acid Substances 0.000 abstract description 3
- 150000003839 salts Chemical class 0.000 abstract description 3
- 238000005336 cracking Methods 0.000 abstract description 2
- 238000004079 fireproofing Methods 0.000 abstract 1
- 230000035699 permeability Effects 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 13
- 238000000034 method Methods 0.000 description 9
- 239000011521 glass Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 239000013078 crystal Substances 0.000 description 6
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 5
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 4
- -1 inserts Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000036571 hydration Effects 0.000 description 3
- 238000006703 hydration reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 150000001447 alkali salts Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000003487 anti-permeability effect Effects 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- GVXIVWJIJSNCJO-UHFFFAOYSA-L aluminum;calcium;sulfate Chemical compound [Al+3].[Ca+2].[O-]S([O-])(=O)=O GVXIVWJIJSNCJO-UHFFFAOYSA-L 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- YALMXYPQBUJUME-UHFFFAOYSA-L calcium chlorate Chemical compound [Ca+2].[O-]Cl(=O)=O.[O-]Cl(=O)=O YALMXYPQBUJUME-UHFFFAOYSA-L 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229940031098 ethanolamine Drugs 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 229910001679 gibbsite Inorganic materials 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000000887 hydrating effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 238000007569 slipcasting Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/06—Aluminous cements
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/08—Lining with building materials with preformed concrete slabs
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Civil Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The present invention relates to technical field of concrete, more particularly to a kind of inorganic high-performance duct pieces of shield tunnel, pour including following each raw material components and form:Binder Materials, mineral admixture, inserts, water, dispersant and fiber;The mass ratio of the Binder Materials, mineral admixture, inserts, water, dispersant and fiber is 1:0.3~0.5:1.2~1.5:0.10~0.18:0.03~0.05:0.25~0.5.Duct pieces of shield tunnel of the present invention has high permeability resistant energy, the features such as high cracking resistance, fire resisting, antiknock, impact resistance, excellent in durability, acid and alkali-resistance salt corrosion, lightweight construction, Pressure Shield Tunnel area can be greatly reduced, tunnel fire proofing grade and anti-seismic performance is lifted, reduces integral construction cost.
Description
Technical field
A kind of the present invention relates to technical field of concrete, more particularly to inorganic high-performance duct pieces of shield tunnel.
Background technology
China had started large-scale metro construction work in some big cities in recent years.Due to shield tunnel construction
Technology can reduce the impact to other facilities of city to greatest extent, so being increasingly becoming the main flow skill of constructing metro tunnel
Art.Shield tunnel construction is a kind of Fully-mechanized construction method, and it is to advance Shield-type machinery in ground, by shield shell
All around rock prevents to cave in section of jurisdiction supporting, while carrying out the excavation of the soil body in front of excavation face with topping machanism, leads to
Cross the machinery that is unearthed to transport outside hole, by jack in rear pressurization jacking, and assembled precast concrete section of jurisdiction, so as to form shield tunnel
Road.In shield tunnel, section of jurisdiction ring is an armored concrete annulus, and the internal diameter of the annulus is the forming diameter in tunnel, according to most
The technical essentials such as great burying, impermeability, shock resistance are designed.Due to overall concrete annulus be cannot be in tunnel
Carry out transporting, install, concrete annulus is exactly resolved into polylith by the method for solution, be that is to say and is formed by the assembling of section of jurisdiction
Annulus.Therefore, section of jurisdiction is more the key link in shield tunnel construction design, and the quality of section of jurisdiction is directly connected to the peace of engineering
Entirely.
Duct pieces of shield tunnel mainly includes Steel material and concrete material.Practicality such as Application No. 201520888999.8
New patent discloses a kind of tunnel steel tube piece composite bed anti-corrosion structure, and the anticorrosion position of its tunnel steel tube piece includes conduct
The carbon steel sheet of basic unit and the corrosion-resistant metal plate as composite bed, have corrosion-resistant metal plate, the anti-corrosion in the carbon steel sheet
Erosion plate thickness accounts for the 0.1%~20% of anticorrosion position gross thickness.Although the utility model has been made certain to steel pipe sheet
Anti-corrosion treatment, but Steel material does not ensure that in complicated underground environment long-time is not exposed to corruption using rear section of jurisdiction
Erosion, therefore, even if which has made certain process to steel pipe sheet, but can not meet growing Tunnel Engineering construction.Right
In concrete material, at this stage mainly based on C50 concrete classifications, there is problems with using process in which:1st, general
Concrete pipe sheet design thickness is the 1/20 of circle diameter, and as Tunnel Engineering develops, circle diameter constantly increases, tunnel segment structure
Size is also increasingly thicker, and weight is also increasing, causes very big inconvenience to construction and installation, while also constantly expand excavating periphery
Diameter, construction cost raise serious;2nd, concrete material is heterogeneous material, occurs internal fine fisssure in the manufacturing process of section of jurisdiction itself
Line causes anti-permeability performance not enough, occurs infiltration phenomenon after causing to install and use, therefore most of engineerings to slip casting outside section of jurisdiction again
Carry out secondary lining-up or carry out water repellent treatment, to increase anti-permeability performance;3rd, occur in the manufacturing process of section of jurisdiction receipts face cracking and
Construction and installation process ftractures, and opposing underground is saline and alkaline to wait corrosive medium performance not enough, needs special surface to process;4th, material itself resists
Fiery poor performance, own material belong to fragile material, and local antiknock, shock resistance are poor, breakage of caving in easily occur.
Therefore, comprehensive factors above, is badly in need of new material and solves problem above.
Content of the invention
In view of this, it is an object of the invention to overcoming the deficiencies in the prior art, there is provided a kind of lightweight, performance is high to fit
For the duct pieces of shield tunnel of tunnel construction, the duct pieces of shield tunnel have high resistance to compression, counter-bending, impact resistance, excellent in durability,
The features such as fire resisting, acidproof alkali salt.
In order to solve above-mentioned technical problem, the present invention is realized using following scheme:
A kind of inorganic high-performance duct pieces of shield tunnel, pours including following each raw material components and forms:Binder Materials, mineral are mixed
Close material, inserts, water, dispersant and fiber;The Binder Materials, mineral admixture, inserts, water, dispersant and fiber
Mass ratio is 1:0.3~0.5:1.2~1.5:0.10~0.18:0.03~0.05:0.25~0.5.
Further, the Binder Materials is the mixture of alumina cement and portland cement, the alumina cement and silicon
The mass ratio of acid salt cement is 1:5~10.
Alumina cement is also called refractory cement, and, based on calcium chlorate, which generates gel aluminum hydroxide in hydration process for which,
Diaphragm is formed on concrete particle surface, therefore which has preferably corrosion resistance.The early strength of alumina cement is promoted
Rate is considerably beyond portland cement, but its final hydration product occurs crystal transfer and causes intensity decreases.Work as alumina cement
When being used in mixed way with portland cement, which can accelerate the condensation of portland cement, alleviate the heat of hydration, also, select suitable high
Aluminium cement addition and portland cement addition, can cause concrete to obtain satisfied hydrating capacity, both have higher
Early strength, also remains good later strength.
Further, mixture of the mineral admixture for slag, ceramic, silica flour and flyash, the slag,
The mass ratio of ceramic, silica flour and flyash is 1:1~3:3~5:1~2.Alumina cement is in later strength as described above
Decrease, be the reason for important among these, the product that alumina cement was formed under aquation initial stage or low temperature is aluminium hydroxide
Colloid, plays enhanced effect between the crystal that concrete surface forms diaphragm and fills, and after temperature is improved, aluminium hydroxide turns
Be changed into crystal gibbsite, the humidification of colloid is not only reduced in the transition process of this crystal formation, but also discharges knot
Brilliant water and cause porosity increase.Therefore inventor is had found by numerous studies, by slag, silica flour, ceramic and fine coal
The combination of ash, shows gelling property in concrete preparation process, generates hydrated calcium silicate, the aquation aluminium with gelling ability
The compounds such as sour calcium, aquation aluminium calcium sulfate, and be interweaved with the aluminium hydroxide that there is gelling ability equally in generating process,
Form a high intensity gelling system.The gelling system of this high intensity can be prevented when later stage aluminium hydroxide is in crystal transfer
Caused porosity becomes big shortcoming.Additionally, specific with the addition of ceramic, except enabling mineral admixture to be filled in coagulation
In the hole of soil so that grain composition is more reasonable, reaches preferably density state, further reduce water consumption, so as to reduce
The ratio of mud, improves outside the density and impermeability of concrete, and also achieving prevents the aquation of alumina cement and portland cement from producing
Thing causes the unstable disadvantage of the volume that crystal transfer is produced in high temperature and low temperature repeatedly change procedure.
Further, mixture of the inserts for river sand, cullet, bauxite and potsherd Machine-made Sand, described
The mass ratio of river sand, cullet, bauxite and potsherd Machine-made Sand is 5:0~1:1~3:1~3.Preferably, the grain of river sand
Footpath is 0.16~4.75mm, and the particle diameter of cullet is 0.16~0.63mm, and the particle diameter of bauxite is 0.63~2.5mm, ceramic broken
The particle diameter of piece Machine-made Sand is 1~3mm.The present invention is using the river sand and potsherd Machine-made Sand and less with greater particle size scope
The cullet and bauxite of particle diameter, the aggregate of two kinds of big small particles combine to form concrete skeleton, by group between size particles
Into structure, and the filling of other components both reduced the porosity in unit volume, more because larger particles material is by less
Granule materials are surrounded, and the structure of a high efficiency high strength is integrally formed, the stress collection that external force can be disperseed when bearing external force to be formed
In, lift opposing of the concrete product to external force.
Further, mixture of the dispersant for high efficiency water reducing agent, air entraining agent, methyl alcohol and triethanolamine, each component
Mass ratio be 1:0.00015~0.0003:0.002~0.005:0.02~0.04.Dispersant can mix the mixing of concrete
In thing, play scattered effect to concrete particle, so as to improve the workability of concrete, improve the packing of concrete and strong
Degree, in addition, although dispersant simply plays an important role in concrete coagulation process, the work risen to the later concrete for hardening
With little, but, inventor is had found by the combination to above-mentioned dispersant and the optimization of consumption, by above-mentioned means, dispersant
Interpolation can also promote alumina cement with the production of other component reactions containing the mineral for combining water, by the quick shape of this mineral
Into, can cause inside concrete at short notice have relatively low residual water, produce because of moisture evaporation so as to reduce concrete
The big contraction of life, prevents from evaporating the cohesive force to form hole and reduce inside concrete.
Further, the fiber is the quality of the mixture of steel fibre and PVA fibers, the steel fibre and PVA fibers
Than for 1:0.015~0.030.Preferably, a diameter of 0.1~0.5mm of the steel fibre, draw ratio 50~100, tensile strength
It is more than 1000 MPas, the length of the PVA fibers is 9~12mm.
Further, bar-mat reinforcement is provided with the section of jurisdiction, and the spacing of main stress muscle is 30~200mm, constructs muscle
Spacing is not more than 200mm.It is tunnel duct piece due to prepared, is a concrete product with certain radian, therefore invents
The mechanical property performance that carry out arrangement optimization, improve prepared section of jurisdiction of the people to bar-mat reinforcement.Main stress muscle is to be justified along section of jurisdiction
The reinforcing bar of circumferential direction arrangement, it is the reinforcing bar wrong with traversed by main stress muscle to construct muscle, forms bar-mat reinforcement with main stress muscle, can adopt
8~Φ of reinforcing bar Φ 16.
Further, the 1/40~1/80 of the diameter of the section of jurisdiction ring that the thickness of the section of jurisdiction is assembled into for section of jurisdiction.
The present invention is prepared using conventional preparation method of concrete.
Compared with prior art, the present invention has the advantages that:The present invention have high resistance to compression, counter-bending, impact resistance,
The features such as excellent in durability, fire resisting, acidproof alkali salt, material compression strength, at 130~200 MPas, are the 2~4 of normal concrete
Times, flexural strength is 16~30 MPas, is 6~10 times of normal concrete, and energy to failure 20KJ/m2 is 100 times of concrete
Left and right, material is impervious to can reach more than P30, and carbonization detection depth is 0, and electric flux is that overall durability can be non-less than 100 coulombs
Chang Hao, acid and alkali-resistance salt corrosion, fire resisting detection can reach A1 classes, and naked light temperature can reach 800~1000 degree, therefore be using the material
Material can be greatly lowered structure design thickness, improve the various combination properties of duct pieces of shield tunnel.
Specific embodiment
In order to allow those skilled in the art to more fully understand technical scheme, below the present invention is made further
Illustrate.
Embodiment 1
A kind of inorganic high-performance duct pieces of shield tunnel, pours including each raw material components of subordinate and forms:Binder Materials, mineral are mixed
Material, inserts, water, dispersant and fiber is closed, the Binder Materials, mineral admixture, inserts, water, dispersant and fiber
Mass ratio is 1:0.3:1.2:0.10:0.03:0.25.
The Binder Materials is the mixture of alumina cement and portland cement, the alumina cement and portland cement
Mass ratio is 1:5.
The mineral admixture for slag, ceramic, silica flour and flyash mixture, the slag, ceramic,
The mass ratio of silica flour and flyash is 1:1:3:1.
Mixture of the inserts for river sand, cullet, bauxite and potsherd Machine-made Sand, the river sand, broken glass
The mass ratio of glass, bauxite and potsherd Machine-made Sand is 5:1:1:1.The particle diameter of the river sand be 0.16~4.75mm, broken glass
The particle diameter of glass is 0.16~0.63mm, and the particle diameter of bauxite is 0.63~2.5mm, the particle diameter of potsherd Machine-made Sand is 1~
3mm.
Mixture of the dispersant for high efficiency water reducing agent, air entraining agent, methyl alcohol and triethanolamine, the mass ratio of each component is
1:0.00015:0.002:0.02.
It is 1 that the fiber is the mass ratio of the mixture of steel fibre and PVA fibers, the steel fibre and PVA fibers:
0.015.A diameter of 0.1~0.5mm of the steel fibre, draw ratio 50~100, tensile strength are more than 1000 MPas, the PVA
The length of fiber is 9~12mm.
Bar-mat reinforcement is provided with the section of jurisdiction, and the spacing of main stress muscle is 30mm, constructs spacing 150mm of muscle.
The 1/40 of the diameter of the section of jurisdiction ring that the thickness of the section of jurisdiction is assembled into for section of jurisdiction.
Embodiment 2
A kind of inorganic high-performance duct pieces of shield tunnel, pours including each raw material components of subordinate and forms:Binder Materials, mineral are mixed
Material, inserts, water, dispersant and fiber is closed, the Binder Materials, mineral admixture, inserts, water, dispersant and fiber
Mass ratio is 1:0.5:1.5:0.18:0.05:0.5.
The Binder Materials is the mixture of alumina cement and portland cement, the alumina cement and portland cement
Mass ratio is 1:10.
The mineral admixture for slag, ceramic, silica flour and flyash mixture, the slag, ceramic,
The mass ratio of silica flour and flyash is 1:3:5:2.
Mixture of the inserts for river sand, cullet, bauxite and potsherd Machine-made Sand, the river sand, broken glass
The mass ratio of glass, bauxite and potsherd Machine-made Sand is 5:1:3:3.The particle diameter of the river sand be 0.16~4.75mm, broken glass
The particle diameter of glass is 0.16~0.63mm, and the particle diameter of bauxite is 0.63~2.5mm, the particle diameter of potsherd Machine-made Sand is 1~
3mm.
Mixture of the dispersant for high efficiency water reducing agent, air entraining agent, methyl alcohol and triethanolamine, the mass ratio of each component is
1:0.0003:0.005:0.04.
It is 1 that the fiber is the mass ratio of the mixture of steel fibre and PVA fibers, the steel fibre and PVA fibers:
0.030.A diameter of 0.1~0.5mm of the steel fibre, draw ratio 50~100, tensile strength are more than 1000 MPas, the PVA
The length of fiber is 9~12mm.
Bar-mat reinforcement is provided with the section of jurisdiction, and the spacing of main stress muscle is 200mm, constructs spacing 150mm of muscle.
The 1/80 of the diameter of the section of jurisdiction ring that the thickness of the section of jurisdiction is assembled into for section of jurisdiction.
Comparative example 1
This comparative example is similar to Example 1, and difference is, the mass ratio of the alumina cement and portland cement is 0.5:
8.
Comparative example 2
This comparative example is similar to Example 1, and difference is, the mineral admixture be slag, silica flour and flyash, three
Mass ratio be 1:3:1.
Comparative example 3
This comparative example is similar to Example 1, and difference is, the mineral admixture is slag, lime stone, silica flour and fine coal
Ash, the mass ratio of three is 1:1:3:1.
Comparative example 4
This comparative example is similar to Example 1, and difference is, the dispersant be high efficiency water reducing agent, air entraining agent and methyl alcohol, three
Person's mass ratio is 1:0.00015:0.002.
Comparative example 5
This comparative example is similar to Example 1, and difference is, the dispersant is high efficiency water reducing agent, air entraining agent, three ethanol
Amine, three's mass ratio are 1:0.00015:0.02.
Comparative example 6
This comparative example is similar to Example 1, and difference is, the particle diameter of the river sand is 2.85~4.74mm.
Performance test is carried out to the section of jurisdiction prepared by above-described embodiment 1~2 and comparative example 1~6, as a result such as following table:
The wherein specific implementation of above-described embodiment only present invention, its description are more concrete and detailed, but can not
Therefore the restriction to the scope of the claims of the present invention is interpreted as.It should be pointed out that for the person of ordinary skill of the art,
Without departing from the inventive concept of the premise, some deformations and improvement can also be made, these obvious alternative forms are equal
Belong to protection scope of the present invention.
Claims (10)
1. a kind of inorganic high-performance duct pieces of shield tunnel, it is characterised in that pour including following each raw material components and form:Gelling material
Material, mineral admixture, inserts, water, dispersant and fiber;The Binder Materials, mineral admixture, inserts, water, dispersant
Mass ratio with fiber is 1:0.3~0.5:1.2~1.5:0.10~0.18:0.03~0.05:0.25~0.5.
2. inorganic high-performance duct pieces of shield tunnel according to claim 1, it is characterised in that the Binder Materials is high alumina
The mass ratio of cement and the mixture of portland cement, the alumina cement and portland cement is 1:5~10.
3. inorganic high-performance duct pieces of shield tunnel according to claim 2, it is characterised in that the mineral admixture is ore deposit
The mixture of slag, ceramic, silica flour and flyash, the mass ratio of the slag, ceramic, silica flour and flyash is 1:1
~3:3~5:1~2.
4. inorganic high-performance duct pieces of shield tunnel according to claim 3, it is characterised in that the inserts be river sand,
The mixture of cullet, bauxite and potsherd Machine-made Sand, the river sand, cullet, bauxite and potsherd Machine-made Sand
Mass ratio be 5:0~1:1~3:1~3.
5. inorganic high-performance duct pieces of shield tunnel according to claim 4, it is characterised in that the particle diameter of the river sand is
0.16~4.75mm, the particle diameter of cullet is 0.16~0.63mm, and the particle diameter of bauxite is 0.63~2.5mm, potsherd machine
The particle diameter of sand processed is 1~3mm.
6. inorganic high-performance duct pieces of shield tunnel according to claim 4, it is characterised in that the dispersant is for efficiently subtracting
The mixture of aqua, air entraining agent, methyl alcohol and triethanolamine, the mass ratio of each component is 1:0.00015~0.0003:0.002~
0.005:0.02~0.04.
7. inorganic high-performance duct pieces of shield tunnel according to claim 6, it is characterised in that the fiber be steel fibre and
The mass ratio of the mixture of PVA fibers, the steel fibre and PVA fibers is 1:0.015~0.030.
8. inorganic high-performance duct pieces of shield tunnel according to claim 7, it is characterised in that the steel fibre a diameter of
0.1~0.5mm, draw ratio 50~100, tensile strength are more than 1000 MPas, and the length of the PVA fibers is 9~12mm.
9. inorganic high-performance duct pieces of shield tunnel according to claim 7, it is characterised in that be provided with steel in the section of jurisdiction
Muscle net, and the spacing of main stress muscle be 30~200mm, construct muscle spacing be not more than 200mm.
10. inorganic high-performance duct pieces of shield tunnel according to claim 7, it is characterised in that the thickness of the section of jurisdiction is
The 1/40~1/80 of the diameter of the section of jurisdiction ring that section of jurisdiction is assembled into.
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CN108222965A (en) * | 2018-01-30 | 2018-06-29 | 中交公路长大桥建设国家工程研究中心有限公司 | Assembled ultra-high performance concrete duct pieces of shield tunnel and preparation method thereof |
CN109184741A (en) * | 2018-10-30 | 2019-01-11 | 上海市政工程设计研究总院(集团)有限公司 | A kind of high-bearing capacity shield tunnel segment joint structure |
CN109812279A (en) * | 2019-01-29 | 2019-05-28 | 天津大学 | A kind of shock insulation section of jurisdiction for shield tunnel |
CN111335918A (en) * | 2020-02-28 | 2020-06-26 | 中铁工程设计咨询集团有限公司 | Vibration reduction tunnel segment |
CN112456900A (en) * | 2020-11-19 | 2021-03-09 | 绍兴中亚工贸园有限公司 | High-performance concrete shield segment and preparation method thereof |
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CN108222965A (en) * | 2018-01-30 | 2018-06-29 | 中交公路长大桥建设国家工程研究中心有限公司 | Assembled ultra-high performance concrete duct pieces of shield tunnel and preparation method thereof |
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CN109812279A (en) * | 2019-01-29 | 2019-05-28 | 天津大学 | A kind of shock insulation section of jurisdiction for shield tunnel |
CN109812279B (en) * | 2019-01-29 | 2023-09-26 | 天津大学 | Shock insulation duct piece for shield tunnel |
CN111335918A (en) * | 2020-02-28 | 2020-06-26 | 中铁工程设计咨询集团有限公司 | Vibration reduction tunnel segment |
CN111335918B (en) * | 2020-02-28 | 2022-05-20 | 中铁工程设计咨询集团有限公司 | Vibration reduction tunnel segment |
CN112456900A (en) * | 2020-11-19 | 2021-03-09 | 绍兴中亚工贸园有限公司 | High-performance concrete shield segment and preparation method thereof |
CN116768545A (en) * | 2023-06-21 | 2023-09-19 | 中铁二十二局集团轨道工程有限公司 | Shield segment concrete containing machine-made sand and manufacturing process |
CN116768545B (en) * | 2023-06-21 | 2024-03-12 | 中铁二十二局集团轨道工程有限公司 | Shield segment concrete containing machine-made sand and manufacturing process |
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Application publication date: 20170315 |