A kind of preparation method of the inflatable dinghy with long-term antibacterial function
Technical field
The present invention relates to stationery sports goods Material Fields, more particularly to a kind of system of inflatable dinghy with long-term antibacterial function
Preparation Method.
Background technique
Inflatable dinghy is a kind of ship of inflation, mostly using rubber as material, therefore also known as pneumatic boat.Unaerated can press
Contracting.It is driven by motor or manpower.It can be used for entertaining the purposes such as match and water life-saving, it is also deep by marine corps of various countries
It is used.
Inflatable dinghy has been widely used in tourism, drift, sports and competitions, military exploration exploration, fishing, has hunted, and completes
Various water project operations, flood control and sea rescue etc., applying for inflatable dinghy are expanding year by year.In some cases,
It is mandatory using also having, the international convention regulation of marine human life's safety is protected, all sea going ships are all necessary
Equip ready-to-use life raft.Fact explanation, the performance of inflatable dinghy is reliable.
But after long-term preservation, inflatable dinghy may occur bacteria breed, it is mouldy situations such as.Therefore it is necessary to study one kind
It can achieve the inflatable dinghy of long-term antibacterial effect, to guarantee the health of user.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of preparation methods of inflatable dinghy with long-term antibacterial function.
A kind of preparation method of the inflatable dinghy with long-term antibacterial function carries out as steps described below:
Step 1: the preparation of internal layer PVC film
A, material is weighed according to formula, is gradually added weighed object in the case where low-speed running in a high speed mixer
Material, it is at a high speed 1000-1400rpm, temperature rises to 150-160 that then high speed is lower, which operates 300-350s, low speed 60-100rpm,
DEG C, it is discharged to cold mixing 3-5min in cold mixing machine automatically, natural temperature is cooling, then passes to intermediate bucket and is uniformly mixed;
B, the material mixed is passed in planetary extruder, setting is extruded as 130-140 DEG C, then flows into and rolls in turbine
It is sent after gelatinization to filter and is filtered;
C, filtered colloidal objects are rolled using six roll calendar of inverted L shape;
Step 2: the preparation of outer layer PVC film
A, material is weighed according to formula, is gradually added weighed object in the case where low-speed running in a high speed mixer
Material, it is at a high speed 1000-1400rpm, temperature rises to 100-130 that then high speed is lower, which operates 300-350s, low speed 60-100rpm,
DEG C, it is discharged to cold mixing 12-15min in cold mixing machine automatically, natural temperature is cooling, then passes to intermediate bucket and is uniformly mixed;
B, the material mixed is passed in planetary extruder, setting is extruded as 130-140 DEG C, then flows into and rolls in turbine
It is sent after gelatinization to filter and is filtered;
C, filtered colloidal objects are rolled using six roll calendar of inverted L shape;
Step 3: the preparation of inflatable dinghy
A, composite material, structure are prepared using lamination coating mode are as follows: outermost layer is outer layer PVC film, and inside is successively pasted
Warp knit inlaid thread cloth and internal layer PVC film are closed, fitting layer 2-3 warp knit inlaid thread cloth and internal layer PVC film is repeated, obtains composite material;
B, composite material is subjected to cooling and oil removing through water-carrying groove;
C, composite material is made by inflatable dinghy using conventional method.
Preferably, the internal layer PVC film, the main component including following weight percent:
Polyvinyl chloride resin 65-75%
Heat stabilizer 2-5%
Anti- precipitation agent 1-2%
Colorant 2-5%
Plasticizer surplus.
Preferably, the outer layer PVC film, the main component including following weight percent:
Polyvinyl chloride resin 60-70%
Heat stabilizer 2-5%
Anti- precipitation agent 1-2%
Colorant 2-5%
Dispersing agent 0.3-0.5%
Marble leftover pieces 1-2%
Nano silver antimicrobials 0.02-0.05%
Expanded vermiculite powder 2-4%
Plasticizer surplus.
Preferably, in the outer layer PVC film preparation process, marble leftover pieces first are added in nano silver antimicrobials, altogether
After grinding, adds expanded vermiculite powder and dispersing agent is ground altogether, other raw materials are added after being uniformly dispersed and are stirred evenly.
A kind of preparation method of inflatable dinghy with long-term antibacterial function provided by the present invention, has the advantages that
1, using the technique of multilayer PVC material fitting multilayer warp knit inlaid thread cloth, internal layer PVC material primarily serves waterproof work
With, and outer layer PVC material primarily serves antibacterial action, warp knit inlaid thread cloth is played a supporting role.
2, it after grinding nano silver and marble leftover pieces altogether, then grinds altogether with expanded vermiculite powder and dispersing agent, it is ensured that receive
The dispersion effect of meter Yin, and marmorean main component is calcium carbonate, can stablize preservation in neutral and alkalinity water, still
It can react in acid condition and generate carbon dioxide and water, so as to cause the nano silver stream being attached on marble material
It loses;It is mainly after preventing the antibacterial agent long-time on surface layer that marble is added in the present invention, and antibacterial effect significantly reduces, with it is this from
The mode so substituted can all use the antibacterial agent in entire PVC cladding material, and not only be that antibacterial surface is made
With;Expanded vermiculite powder main function, which is added, to be had: first is that there is certain suction-operated to nano silver antimicrobials, being prevented in acid condition
Under, nano silver loss is too fast, second is that especially heavy metal has certain adsorption treatment effect to other impurity in water.
3, the preparation method of the inflatable dinghy with long-term antibacterial function of the invention, by being added in traditional PVC film
Nano silver, marble leftover pieces and expanded vermiculite powder have achieved the effect that antibacterial agent nature long-term antibacterial.
Specific embodiment
Embodiment 1
A kind of preparation method of the inflatable dinghy with long-term antibacterial function carries out as steps described below:
Step 1: the preparation of internal layer PVC film
A, material is weighed according to formula, is gradually added weighed object in the case where low-speed running in a high speed mixer
Material, it is at a high speed 1200rpm, temperature rises to 155 DEG C, is discharged to cold mixing machine automatically that then high speed is lower, which operates 320s, low speed 85rpm,
Middle cold mixing 4min, natural temperature is cooling, then passes to intermediate bucket and is uniformly mixed;
B, the material mixed is passed in planetary extruder, setting is extruded as 135 DEG C, then flows into and rolls gelatinization in turbine
After send to filter filter;
C, filtered colloidal objects are rolled using six roll calendar of inverted L shape;
Step 2: the preparation of outer layer PVC film
A, material is weighed according to formula, is gradually added weighed object in the case where low-speed running in a high speed mixer
Material, it is at a high speed 1150rpm, temperature rises to 120 DEG C, is discharged to cold mixing machine automatically that then high speed is lower, which operates 320s, low speed 80rpm,
Middle cold mixing 12min, natural temperature is cooling, then passes to intermediate bucket and is uniformly mixed;
B, the material mixed is passed in planetary extruder, setting is extruded as 135 DEG C, then flows into and rolls gelatinization in turbine
After send to filter filter;
C, filtered colloidal objects are rolled using six roll calendar of inverted L shape;
Step 3: the preparation of inflatable dinghy
A, composite material, structure are prepared using lamination coating mode are as follows: outermost layer is outer layer PVC film, and inside is successively pasted
Warp knit inlaid thread cloth and internal layer PVC film are closed, 2 layers of warp knit inlaid thread cloth of fitting and internal layer PVC film is repeated, obtains composite material;
B, composite material is subjected to cooling and oil removing through water-carrying groove;
C, composite material is made by inflatable dinghy using conventional method.
The internal layer PVC film, the main component including following weight percent:
Polyvinyl chloride resin 70%
Heat stabilizer 3%
Anti- precipitation agent 1.5%
Colorant 2.5%
Plasticizer surplus.
The outer layer PVC film, the main component including following weight percent:
Polyvinyl chloride resin 65%
Heat stabilizer 2.5%
Anti- precipitation agent 1.5%
Colorant 3%
Dispersing agent 0.4%
Marble leftover pieces 1.5%
Nano silver antimicrobials 0.03%
Expanded vermiculite powder 3%
Plasticizer surplus.
In the outer layer PVC film preparation process, marble leftover pieces, co-ground first is added in nano silver antimicrobials
Afterwards, it adds expanded vermiculite powder and dispersing agent is ground altogether, other raw materials are added after being uniformly dispersed and are stirred evenly.
Embodiment 2
A kind of preparation method of the inflatable dinghy with long-term antibacterial function carries out as steps described below:
Step 1: the preparation of internal layer PVC film
A, material is weighed according to formula, is gradually added weighed object in the case where low-speed running in a high speed mixer
Material, it is at a high speed 1000rpm, temperature rises to 160 DEG C, is discharged to cold mixing machine automatically that then high speed is lower, which operates 300s, low speed 100rpm,
Middle cold mixing 3min, natural temperature is cooling, then passes to intermediate bucket and is uniformly mixed;
B, the material mixed is passed in planetary extruder, setting is extruded as 140 DEG C, then flows into and rolls gelatinization in turbine
After send to filter filter;
C, filtered colloidal objects are rolled using six roll calendar of inverted L shape;
Step 2: the preparation of outer layer PVC film
A, material is weighed according to formula, is gradually added weighed object in the case where low-speed running in a high speed mixer
Material, it is at a high speed 1000rpm, temperature rises to 130 DEG C, is discharged to cold mixing machine automatically that then high speed is lower, which operates 300s, low speed 100rpm,
Middle cold mixing 12min, natural temperature is cooling, then passes to intermediate bucket and is uniformly mixed;
B, the material mixed is passed in planetary extruder, setting is extruded as 140 DEG C, then flows into and rolls gelatinization in turbine
After send to filter filter;
C, filtered colloidal objects are rolled using six roll calendar of inverted L shape;
Step 3: the preparation of inflatable dinghy
A, composite material, structure are prepared using lamination coating mode are as follows: outermost layer is outer layer PVC film, and inside is successively pasted
Warp knit inlaid thread cloth and internal layer PVC film are closed, 3 layers of warp knit inlaid thread cloth of fitting and internal layer PVC film is repeated, obtains composite material;
B, composite material is subjected to cooling and oil removing through water-carrying groove;
C, composite material is made by inflatable dinghy using conventional method.
The internal layer PVC film, the main component including following weight percent:
Polyvinyl chloride resin 65%
Heat stabilizer 5%
Anti- precipitation agent 1%
Colorant 5%
Plasticizer surplus.
The outer layer PVC film, the main component including following weight percent:
Polyvinyl chloride resin 60%
Heat stabilizer 5%
Anti- precipitation agent 1%
Colorant 5%
Dispersing agent 0.3%
Marble leftover pieces 2%
Nano silver antimicrobials 0.02%
Expanded vermiculite powder 4%
Plasticizer surplus.
In the outer layer PVC film preparation process, marble leftover pieces, co-ground first is added in nano silver antimicrobials
Afterwards, it adds expanded vermiculite powder and dispersing agent is ground altogether, other raw materials are added after being uniformly dispersed and are stirred evenly.
Embodiment 3
A kind of preparation method of the inflatable dinghy with long-term antibacterial function carries out as steps described below:
Step 1: the preparation of internal layer PVC film
A, material is weighed according to formula, is gradually added weighed object in the case where low-speed running in a high speed mixer
Material, it is at a high speed 1400rpm, temperature rises to 150 DEG C, is discharged to cold mixing machine automatically that then high speed is lower, which operates 350s, low speed 60rpm,
Middle cold mixing 5min, natural temperature is cooling, then passes to intermediate bucket and is uniformly mixed;
B, the material mixed is passed in planetary extruder, setting is extruded as 130-140 DEG C, then flows into and rolls in turbine
It is sent after gelatinization to filter and is filtered;
C, filtered colloidal objects are rolled using six roll calendar of inverted L shape;
Step 2: the preparation of outer layer PVC film
A, material is weighed according to formula, is gradually added weighed object in the case where low-speed running in a high speed mixer
Material, it is at a high speed 1400rpm, temperature rises to 100 DEG C, is discharged to cold mixing machine automatically that then high speed is lower, which operates 350s, low speed 60rpm,
Middle cold mixing 15min, natural temperature is cooling, then passes to intermediate bucket and is uniformly mixed;
B, the material mixed is passed in planetary extruder, setting is extruded as 130 DEG C, then flows into and rolls gelatinization in turbine
After send to filter filter;
C, filtered colloidal objects are rolled using six roll calendar of inverted L shape;
Step 3: the preparation of inflatable dinghy
A, composite material, structure are prepared using lamination coating mode are as follows: outermost layer is outer layer PVC film, and inside is successively pasted
Warp knit inlaid thread cloth and internal layer PVC film are closed, 2 layers of warp knit inlaid thread cloth of fitting and internal layer PVC film is repeated, obtains composite material;
B, composite material is subjected to cooling and oil removing through water-carrying groove;
C, composite material is made by inflatable dinghy using conventional method.
The internal layer PVC film, the main component including following weight percent:
Polyvinyl chloride resin 75%
Heat stabilizer 2%
Anti- precipitation agent 2%
Colorant 2%
Plasticizer surplus.
The outer layer PVC film, the main component including following weight percent:
Polyvinyl chloride resin 70%
Heat stabilizer 2%
Anti- precipitation agent 2%
Colorant 2%
Dispersing agent 0.5%
Marble leftover pieces 1%
Nano silver antimicrobials 0.05%
Expanded vermiculite powder 2%
Plasticizer surplus.
In the outer layer PVC film preparation process, marble leftover pieces, co-ground first is added in nano silver antimicrobials
Afterwards, it adds expanded vermiculite powder and dispersing agent is ground altogether, other raw materials are added after being uniformly dispersed and are stirred evenly.
Comparative example 1
By the marble leftover pieces removal in embodiment 1 in outer layer PVC film, remaining preparation condition is constant.
Comparative example 2
By the expanded vermiculite powder removal in embodiment 1 in outer layer PVC film, remaining preparation condition is constant.
To inflatable dinghy prepared by 1-3 of the embodiment of the present invention and comparative example 1 and 2 carried out after using 3 years antibacterial,
Bacteriostasis property detection, obtains following data:
Bacteriostasis rate % |
Staphylococcus aureus |
Candida albicans |
Escherichia coli |
Embodiment 1 |
97 |
98 |
98 |
Embodiment 2 |
98 |
97 |
97 |
Embodiment 3 |
97 |
98 |
98 |
Comparative example 1 |
0 |
0 |
0 |
Comparative example 2 |
0 |
0 |
0 |
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.