CN106489460A - Large-scale vertical stalk crasher - Google Patents
Large-scale vertical stalk crasher Download PDFInfo
- Publication number
- CN106489460A CN106489460A CN201610889507.6A CN201610889507A CN106489460A CN 106489460 A CN106489460 A CN 106489460A CN 201610889507 A CN201610889507 A CN 201610889507A CN 106489460 A CN106489460 A CN 106489460A
- Authority
- CN
- China
- Prior art keywords
- level
- rotating shaft
- grades
- stalk crasher
- scale vertical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/02—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis
- A01F29/04—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis with feeding direction transverse to axis
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/14—Drives
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The present invention provide a kind of efficiently, high degree of automation, can the large-scale stalk crasher of quantity-produced.A kind of large-scale vertical stalk crasher, including：Base；Drawing-in device, is arranged above base, including outer tube, the power unit of the inner core and driving inner cylinder rotating arranged in outer tube；One-level reducing mechanism, including the one-level pulverizing chamber with charging aperture, is arranged on the one-level motor that one-level crushes indoor one-level rotating shaft combination and the rotating shaft combination rotation of driving one-level；With second patent flour crushing device, including the broken room of second patent flour, the broken two grades of indoor rotating shaft combinations of second patent flour and two grades of motors for driving two grades of rotating shaft combinations to rotate are arranged on；, in base, one-level rotating shaft combination and two grades of rotating shaft combination rotation directions are contrary for the wherein broken room arranged in series of one-level pulverizing chamber, second patent flour.
Description
Technical field
The present invention relates to agricultural equipment correlative technology field, and in particular to a kind of large-scale vertical stalk crasher.
Background technology
Stalk mainly includes field crop stalk, booth vegetable stalk etc., the use of modern chemical fertilizer so that agricultural is to stalk
The demand of made fertilizer greatly reduces, and stalk is treated as a great problem.As stalk is processed not in time, next season can be affected to make
The sowing of thing.This becomes the odjective cause that mass burn stalk remains incessant after repeated prohibition.And crop straw burning is not only greatly safe hidden
Suffer from, more cause serious atmosphere pollution, be the national behavior that prohibites.
At the same time, stalk is manufacture fertilizer, the important source material of biogas again, in order to reach optimal using effect, must
Which must be crushed, and current stalk crasher, the drawbacks of there is inefficiency, take time and effort, production efficiency cannot
Meet the preparation demand of large-scale fertilizer, biogas plant, more where needing manually to participate in, labour intensity is high and easily causes people
Member's injury.
Content of the invention
It is an object of the present invention to provide a kind of efficiently, high degree of automation, can the large-scale stalk crasher of quantity-produced.
To achieve these goals, the present invention is employed the following technical solutions：
A kind of large-scale vertical stalk crasher, including：Base；Drawing-in device, is arranged above base, including outer tube, arranges outer tube
Interior inner core and the power unit of driving inner cylinder rotating；One-level reducing mechanism, including the one-level pulverizing chamber with charging aperture, setting
Indoor one-level rotating shaft combination is crushed in one-level and drives the one-level motor of one-level rotating shaft combination rotation；With second patent flour crushing device,
Including the broken room of second patent flour, it is arranged on the broken two grades of indoor rotating shaft combinations of second patent flour and two grades of electricity for driving two grades of rotating shaft combinations to rotate
Machine；
In base, one-level rotating shaft combination and two grades of rotating shaft combinations are rotated the wherein broken room arranged in series of one-level pulverizing chamber, second patent flour
In opposite direction.
Above-mentioned large-scale vertical stalk crasher, power unit include motor, worm-gear speed reducer and chain sprocket component,
Motor is arranged on outer tube, worm-gear speed reducer by belt pulley assemblies and motor connection, chain sprocket component include with
The minor sprocket of worm-gear speed reducer output end connection, the big sprocket wheel being fixed on inner tank theca and connection minor sprocket and big sprocket wheel
Annular link chain.
Above-mentioned large-scale vertical stalk crasher, outer tube bottom is circumferentially disposed multiple supports for supporting inner core
Seat combination.
Above-mentioned large-scale vertical stalk crasher, is disposed with the material toggling piece that arranges according to helix on inner core inwall.
Above-mentioned large-scale vertical stalk crasher, on charging aperture, arranged for interval has multiple striker plates.
Above-mentioned large-scale vertical stalk crasher, one-level are crushed rotating shaft combination, the broken rotating shaft combination two ends of second patent flour and are provided with
The bearing block of bearing, bearing block connect lubricating oil Hydraulic Station.
Above-mentioned large-scale vertical stalk crasher, is provided with lift cylinders between outer tube and base.
Multiple rubbing-ribs are disposed with above-mentioned large-scale vertical stalk crasher, one-level pulverizing chamber and the broken chamber interior walls of second patent flour.
The invention has the beneficial effects as follows：
（1）Support base is combined, and inner core can be carried out spacing, while inner core is when rotated, support base can be within the specific limits
The horizontality of interior tube end plate is automatically adjusted, the carrying capacity to the disequilibrium of inner cylinder rotating is higher, ensure the efficient of equipment
Operation；
（2）Transmission mechanism of the inner cylinder rotating using sprocket wheel chain assemblies, the drive mechanism that commonly uses on the market at present is to weld chain
It is connected on one week on inner tank theca, the shortcoming of this structure is that chain is operated after abrasion for a long time, it is difficult to changed, big sprocket wheel of the present invention
It is welded on after piecewise combination on inner tank theca, used as consumable accessory, it is convenient to change for chain；
（3）The material toggling piece that arranges according to helix is disposed with inner core inwall, and common structure is one perpendicular to interior on the market
The steel plate of barrel, only serves the effect for stirring material, and material toggling piece of the present invention plays and stirs material and push down on the dual of material
Effect；
（4）Drawing-in device includes inner/outer tube, is easy to mechanization, extensive feeding, feeding direction is not required, feeding convenience,
Efficiency high；
（5）Striker plate can carry out the adjustment of quantity and installation site according to conditions such as the length of material, form, density, so as to
Control material feeding speed, reaches optimal crushing effect；
（6）Two oppositely oriented pulverizing chambers, material are flown off at a tangent in one-level pulverizing chamber, by again in the broken room of second patent flour
Secondary acceleration, clashes into the rubbing-rib in the broken chamber interior walls of second patent flour, plays more preferable crushing effect；
（7）Bearing block and lubricating oil Hydraulic Station, can provide preferably lubrication and cooling effect for bearing, meet stalk crasher
High load capacity, the requirement for continuously running, extend the service life of bearing；
（8）Inner/outer tube combination and base hinged structure, are easy to the installation of inner/outer tube combination and the maintenance of pulverizing chamber.
Description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of middle charging aperture of the present invention；
Fig. 3 is the structural representation of two-stage reducing mechanism in the present invention；
1, inner core in figure, 2, outer tube, 3, support base combination, 4, one-level rotating shaft combination, 5, one-level pulverizing chamber, 6, bearing pin, 7, base,
8th, two grades of rotating shafts combination, 9, the broken room of second patent flour, 10, bearing block, 11, lubricating oil Hydraulic Station, 12, two grades of motors, 13, one-level electricity
Machine, 14, motor, 15, belt pulley assemblies, 16, worm-gear speed reducer, 17, minor sprocket, 18, big sprocket wheel, 19, chain, 20,
Material toggling piece, 21, rub reinforcing bar, 22, hammer leaf, 23, striker plate.
Specific embodiment
For making the objects, technical solutions and advantages of the present invention become more apparent, develop simultaneously embodiment referring to the drawings, right
The present invention is further described.
A kind of large-scale vertical stalk crasher, including base 7, drawing-in device, one-level reducing mechanism and second patent flour crushing device,
Drawing-in device is arranged above base 7, and one-level reducing mechanism and second patent flour crushing device are located at below drawing-in device, and are arranged on base
On 7.
Drawing-in device includes outer tube 2, the inner core 1 arranged in outer tube 2 and the power unit for driving the rotation of inner core 1,1 He of inner core
Outer tube 2 is arranged on base 7 by bearing pin 6 after combining, and can arrange lift cylinders between outer tube 2 and base 7, convenient to crushing dress
The maintenance that puts.The material toggling piece 20 that arranges according to helix, when inner core 1 rotates, 20 edge of material toggling piece is disposed with 1 inwall of inner core
Spiral motion, material toggling piece 20 are stirred stalk material and enter charging aperture, and are pressed down against material.2 bottom of outer tube is along the circumferential direction
It is disposed with multiple support base combinations 3 for support and spacing inner core 1.Power unit includes motor 14, worm and gear deceleration 16
With chain sprocket component, motor 14 is arranged on outer tube 2, and worm-gear speed reducer 16 is connected with motor 14 by belt pulley assemblies
Connect, chain sprocket component is included the minor sprocket 17 being connected with 16 output end of worm-gear speed reducer, is fixed on 1 outer wall of inner core
Big sprocket wheel 18 and the annular link chain 19 of connection minor sprocket 17 and big sprocket wheel 18.
One-level reducing mechanism includes one-level pulverizing chamber 5, the one-level rotating shaft being arranged in one-level pulverizing chamber 5 combination 4 and drives
The one-level motor 13 of 4 rotation of one-level rotating shaft combination；Second patent flour crushing device includes the broken room 9 of second patent flour, is arranged in the broken room 9 of second patent flour
Two grades of rotating shafts combination 8 and drive two grades of motors 12 of two grades of 8 rotations of rotating shafts combination, in one-level pulverizing chamber 5 and the broken room 9 of second patent flour
Multiple rubbing-ribs are arranged with wall；Wherein broken 9 arranged in series of room of one-level pulverizing chamber 5, second patent flour in base 7, one-level rotating shaft
8 rotation directions are combined in combination 4 and two grades of rotating shafts conversely, material is after the crushing of one-level rotating shaft combination 4, along one-level pulverizing chamber
The tangential direction of 5 inwalls enters the broken room 9 of second patent flour, due to the rotation direction of two grades of rotating shafts combinations 8 combine with one-level rotating shaft 4 conversely, because
This material is again speeded up in the broken room 9 of second patent flour, clashes into the rubbing-rib on broken 9 inwall of room of second patent flour, plays preferably crushing
Effect.
On charging aperture, arranged for interval has multiple striker plates 23, striker plate 23 through being bolted to charging aperture, due to not jljl
The length of material, form, density are all different, therefore can pass through the quantity for adjusting striker plate 23, adjust the feeding speed of material
Degree, reaches optimal crush efficiency.
One-level motor 13 provides power by D type belt pulleys, belt for one-level rotating shaft；Two grades of motors 12 pass through c-type belt
Wheel, belt provide power for two grades of rotating shafts.
One-level crushes the bearing block 10 that rotating shaft combination, the broken rotating shaft combination two ends of second patent flour are provided with bearing, bearing block 10
Connection lubricating oil Hydraulic Station 11.
The principle that crushed stalk is carried out using present aspect is as follows with step：
Stalk is put in inner core 1, motor 14 transmits power to worm-gear speed reducer 16 by belt pulley assemblies 15,
16 output end of worm-gear speed reducer is provided with minor sprocket 17, by the deceleration of worm-gear speed reducer 16 torque multiplication, little
Sprocket wheel 17 drives big sprocket wheel 18 to rotate by chain 19, and big sprocket wheel 18 is welded on 1 outer wall of inner core, and final drive inner core 1 is rotated；
Material in inner core 1 enters charging aperture under the promotion of material toggling piece 20.Material enters one-level through backgauge arm plate 23 and crushes
Room 5, one-level motor 13 are driven one-level rotating shaft to combine 4 high-speed rotations, are provided with hammer in one-level rotating shaft combination 4 by belt transmission
Piece 22, the hammer leaf 22 for rotating at a high speed carry out cutting strike to material, while be provided with 5 inwall of one-level pulverizing chamber rubbing reinforcing bar
21, further kneading action is played to material；
Circumferentially tangential direction enters into the broken room 9 of second patent flour to the material that crushes through one-level, and two grades of motors 12 are passed by belt
Dynamic, drive two grades of rotating shafts to combine 8 high-speed rotations, the rotation direction of two grades of rotating shaft combinations 8 is with one-level rotor shaft direction conversely, can be right
The material that one-level pulverizing chamber 5 is dished out further speeds up, cuts, hits, with broken 9 inwall of room of higher speed impacts second patent flour
Rub on reinforcing bar 21, so as to the further crushing of material, finally material being dished out from broken 9 opening of room of second patent flour, completing straw
Stalk crushing process.
Above-mentioned specific embodiment is only the concrete case of the present invention, is not the restriction for making other forms to the present invention,
Any those skilled in the art are changed possibly also with the technology contents of the disclosure above or are modified as equivalent variations
Equivalent implementations.But on the premise of every principle without departing from the technology of the present invention, the technical spirit according to the present invention is to more than
Any simple modification, equivalent variations and remodeling that embodiment is made, should all fall into the scope of patent protection of the present invention.
Claims (8)
1. a kind of large-scale vertical stalk crasher, it is characterised in that include：
Base；
Drawing-in device, is arranged above base, including outer tube, the power unit of the inner core and driving inner cylinder rotating arranged in outer tube；
One-level reducing mechanism, including the one-level pulverizing chamber with charging aperture, is arranged on the one-level rotating shaft combination that one-level crushes interior
With the one-level motor for driving one-level rotating shaft combination rotation；With
Second patent flour crushing device, including the broken room of second patent flour, is arranged on two grades turns of the broken two grades of indoor rotating shaft combinations of second patent flour and driving
Two grades of motors of axle combination rotation；
In base, one-level rotating shaft combination and two grades of rotating shaft combinations are rotated the wherein broken room arranged in series of one-level pulverizing chamber, second patent flour
In opposite direction.
2. large-scale vertical stalk crasher as claimed in claim 1, it is characterised in that：Power unit includes motor, worm and gear
Reductor and chain sprocket component, motor are arranged on outer tube, and worm-gear speed reducer is connected with motor by belt pulley assemblies
Connect, chain sprocket component includes the minor sprocket being connected with worm-gear speed reducer output end, the big chain being fixed on inner tank theca
Wheel and the annular link chain of connection minor sprocket and big sprocket wheel.
3. large-scale vertical stalk crasher as claimed in claim 1, it is characterised in that：Outer tube bottom is circumferentially disposed have many
The individual support base for supporting inner core is combined, and support base combines concrete structure.
4. large-scale vertical stalk crasher as claimed in claim 1, it is characterised in that：It is disposed with according to helix on inner core inwall
The material toggling piece of arrangement.
5. large-scale vertical stalk crasher as claimed in claim 1, it is characterised in that：On charging aperture, arranged for interval has multiple backgauges
Plate.
6. large-scale vertical stalk crasher as claimed in claim 1, it is characterised in that：One-level crushing rotating shaft combination, second patent flour are broken
Rotating shaft combination two ends are provided with the bearing block of bearing, and bearing block connects lubricating oil Hydraulic Station.
7. large-scale vertical stalk crasher as described in any one of claim 1 to 6, it is characterised in that：Set between outer tube and base
It is equipped with lift cylinders.
8. large-scale vertical stalk crasher as described in any one of claim 1 to 6, it is characterised in that：One-level pulverizing chamber and two grades
Crush multiple rubbing-ribs are disposed with chamber interior walls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610889507.6A CN106489460A (en) | 2016-10-12 | 2016-10-12 | Large-scale vertical stalk crasher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610889507.6A CN106489460A (en) | 2016-10-12 | 2016-10-12 | Large-scale vertical stalk crasher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106489460A true CN106489460A (en) | 2017-03-15 |
Family
ID=58295227
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610889507.6A Pending CN106489460A (en) | 2016-10-12 | 2016-10-12 | Large-scale vertical stalk crasher |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106489460A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107567835A (en) * | 2017-09-13 | 2018-01-12 | 黑龙江鹏业农业发展股份有限公司 | Vertical stalk disintegrator |
| CN108684343A (en) * | 2018-06-26 | 2018-10-23 | 蚌埠宗天环保机械有限公司 | A kind of stalk crasher with damping device |
| CN109937719A (en) * | 2019-03-31 | 2019-06-28 | 杨平 | A kind of livestock-raising forage cutter device of boundling rotation |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1657108A1 (en) * | 1988-06-30 | 1991-06-23 | Семипалатинский Опытно-Экспериментальный Завод По Промышленным Овцеводческим Комплексам | Fodder crusher |
| US20050087636A1 (en) * | 2003-08-08 | 2005-04-28 | Tormex Industrias, S.A. De C.V. | Livestock food processing mixing machine |
| CN202958233U (en) * | 2012-12-24 | 2013-06-05 | 宿迁市强峰机械制造有限公司 | Straw crusher |
| CN203152066U (en) * | 2013-04-23 | 2013-08-28 | 宿迁市强峰机械制造有限公司 | Electrodynamic type secondary hay cutter |
| CN203788760U (en) * | 2014-05-13 | 2014-08-27 | 绵阳金泰机械设备制造有限公司 | Straw crusher |
| CN204888070U (en) * | 2015-05-30 | 2015-12-23 | 山西省农业科学院高寒区作物研究所 | Forage grass rubbing crusher |
| CN206118471U (en) * | 2016-10-12 | 2017-04-26 | 山东省农业机械科学研究院 | Large -scale vertical straw rubbing crusher |
-
2016
- 2016-10-12 CN CN201610889507.6A patent/CN106489460A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1657108A1 (en) * | 1988-06-30 | 1991-06-23 | Семипалатинский Опытно-Экспериментальный Завод По Промышленным Овцеводческим Комплексам | Fodder crusher |
| US20050087636A1 (en) * | 2003-08-08 | 2005-04-28 | Tormex Industrias, S.A. De C.V. | Livestock food processing mixing machine |
| CN202958233U (en) * | 2012-12-24 | 2013-06-05 | 宿迁市强峰机械制造有限公司 | Straw crusher |
| CN203152066U (en) * | 2013-04-23 | 2013-08-28 | 宿迁市强峰机械制造有限公司 | Electrodynamic type secondary hay cutter |
| CN203788760U (en) * | 2014-05-13 | 2014-08-27 | 绵阳金泰机械设备制造有限公司 | Straw crusher |
| CN204888070U (en) * | 2015-05-30 | 2015-12-23 | 山西省农业科学院高寒区作物研究所 | Forage grass rubbing crusher |
| CN206118471U (en) * | 2016-10-12 | 2017-04-26 | 山东省农业机械科学研究院 | Large -scale vertical straw rubbing crusher |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107567835A (en) * | 2017-09-13 | 2018-01-12 | 黑龙江鹏业农业发展股份有限公司 | Vertical stalk disintegrator |
| CN107567835B (en) * | 2017-09-13 | 2019-09-06 | 黑龙江鹏业农业发展股份有限公司 | Vertical stalk disintegrator |
| CN108684343A (en) * | 2018-06-26 | 2018-10-23 | 蚌埠宗天环保机械有限公司 | A kind of stalk crasher with damping device |
| CN109937719A (en) * | 2019-03-31 | 2019-06-28 | 杨平 | A kind of livestock-raising forage cutter device of boundling rotation |
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| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170315 |