CN106476126B - The preparation process and product of a kind of antifouling anti-skid brick and its polishing production line used - Google Patents

The preparation process and product of a kind of antifouling anti-skid brick and its polishing production line used Download PDF

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Publication number
CN106476126B
CN106476126B CN201610880415.1A CN201610880415A CN106476126B CN 106476126 B CN106476126 B CN 106476126B CN 201610880415 A CN201610880415 A CN 201610880415A CN 106476126 B CN106476126 B CN 106476126B
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China
Prior art keywords
brick
antifouling
coating
preparation process
polishing
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CN201610880415.1A
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CN106476126A (en
Inventor
祁明
钟保民
姜安宁
林锦威
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Shanxi Dongpeng New Material Co.,Ltd.
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Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/53After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone involving the removal of at least part of the materials of the treated article, e.g. etching, drying of hardened concrete
    • C04B41/5338Etching
    • C04B41/5353Wet etching, e.g. with etchants dissolved in organic solvents
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/91After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics involving the removal of part of the materials of the treated articles, e.g. etching

Abstract

The preparation process and product of a kind of antifouling anti-skid brick and its polishing production line used, preparation process include the following steps:A, double of finished product brick body is polished, and coats anti-dirtying liquid on brick body surface after polishing;B, the antiskid liquid that there is corrosive nature to brick is coated;C, when the antiskid liquid of step B is unseasoned, antifouling colloidal solution is coated, film is formed on brick body surface after making it dry, obtains antifouling anti-skid brick.The present invention proposes a kind of preparation process of antifouling anti-skid brick, solve the problems, such as that antifouling anti-skid brick anti-fouling effect is unabiding, in addition polishing production line used in a kind of antifouling anti-skid brick and technique is also proposed, the brick body dry method of acquisition, wet process confficient of static friction are all larger than 0.6, and it is with persistent anti-pollution, polishing production line according to the requirement of preparation process, develop can matching used polishing production line, existing polished bricks simply improve.

Description

The preparation process and product of a kind of antifouling anti-skid brick and its polishing production line used
Technical field
The present invention relates to the preparation processes and product of architectural pottery technical field more particularly to a kind of antifouling anti-skid brick and its The polishing production line used.
Background technique
As the class of building decoration is continuously improved, public building (hotel, office building, the mall, with supreme of luxurious top grade Shelves apartment etc.) ground, especially largely do facing using plates such as stone material, Ceramic Tiles, while having beautified environment, but also Bring the security hidden trouble that the ground to become increasingly conspicuous is slipped.Current country public place ground is excessively smooth and leads to accident The events such as disable of causing injury of slipping constantly rise, and ground is anti-skidding at the new problem of public safety.At abroad, workplace is sliding Or tumble is also No.1 injury problem impossible to guard against, and slipping or fall in public places is undoubtedly also to cause the great wound of the person Harmful first cause.So non-skid property becomes one of the performance that more client most values.
Polished bricks, glazed tile, Polished crystal tile on the market etc. is at present in order to pursue reflecting feel, and the coefficient of friction in brick face is generally only Meet the coefficient of friction required in standard GB/T/T4100-2015 and is more than or equal to 0.5, and in actually using, when brick face pours Or brick face, when having greasy dirt, coefficient of friction just greatly reduces, and more in the prior art has both antifouling and non-skid property Brick, anti-pollution and do not have can persistence can only play the role of anti-skidding after a period of use, and gloss can be therewith Decline.
Summary of the invention
It is an object of the invention to propose a kind of preparation process of antifouling anti-skid brick, antifouling anti-skid brick anti-fouling effect is solved not Lasting problem.
Another object of the present invention is to propose that a kind of antifouling anti-skid brick, dry method, wet process confficient of static friction are all larger than 0.6, And it is with persistent anti-pollution.
Another object of the present invention is to propose polishing production line used in above-mentioned preparation process, according to preparation process's It is required that develop can matching used polishing production line, to existing polished bricks carry out simply improve.
For this purpose, the present invention uses following technical scheme:
A kind of preparation process of antifouling anti-skid brick, includes the following steps:
A, double of finished product brick body is polished, and coats anti-dirtying liquid on brick body surface after polishing;
B, the antiskid liquid that there is corrosive nature to brick is coated;
C, when the antiskid liquid of step B is unseasoned, antifouling colloidal solution is coated, is formed after making it dry on brick body surface thin Film obtains antifouling anti-skid brick.
Further description, step A, the coating method of B, C be:Using soaking the coating brush for having corresponding solution to brick face It is brushed.
Further description, the coating of antiskid liquid is at least once in step B.
Further description, anti-dirtying liquid is containing hydrogen silicone oil in step A.
Further description, antiskid liquid hydrofluoric acid solution, carbon acid solution, hydrochloric acid solution, phosphoric acid solution or dilute in step B One of sulfuric acid solution or a variety of mixing.Preferably, solution concentration 30%-80%.
Further description, the antifouling colloidal solution in step C are acidoid.Preferably, acidoid is organic Colloidal silica can be sodium methyl silicate, sodium ethylsiliconate, dimethyl sodium metasilicate, potassium methyl silicate, ethyl potassium silicate or dimethyl-silicon One of sour potassium or multiple combinations.
Further description, using a kind of above-mentioned antifouling anti-skid brick that the preparation process of antifouling anti-skid brick prepares, The coefficient of friction in its brick face is greater than 0.65.
Further description, polishing production line used in above-mentioned preparation process, including polishing machine and pipeline, it is described Semi-finished product brick is delivered in polishing machine and the semi-finished product brick after polishing is transported to subsequent processing by pipeline, at the end of polishing machine End, along the conveying direction of the pipeline, is also divided into the second coating area and third coating area, institute to there is the first coating area It states and is respectively arranged with coating brush in the first coating area, the second coating area and third coating area, the coating brush holder is set to described defeated The top of line sending.
Further description, the coating brush include fixed frame and flexible water absorption brush, and the flexibility water absorption brush passes through institute State the top that fixed frame is set up in the pipeline, the fixed frame, which is arranged at intervals with, multiple to be communicated with the flexible water absorption brush Inlet opening.
Further description, the flexibility water absorption brush are wrapped with water suction protective layer.
Beneficial effects of the present invention:
1, a kind of preparation process of antifouling anti-skid brick is proposed, technological operation is simple, solves antifouling anti-skid brick anti-pollution Unabiding problem;
2, propose a kind of antifouling anti-skid brick, either dry or wet is tested, as a result beyond standard GB/T/ The requirement of Ceramic Tiles coefficient of friction in T4100-2015, and finished product glossiness and existing polished bricks, glazed tile or Polished crystal tile Etc. needing to carry out the ceramic tile of polishing process on naked eyes without apparent difference;
3, the improvement structure for proposing a kind of polishing production line simply improve to existing polished bricks, change It makes at low cost.
Detailed description of the invention
Fig. 1 is the flow diagram of preparation process one embodiment of the present invention;
Fig. 2 is the structural schematic diagram of one embodiment of polishing production line of the present invention;
Fig. 3 is the schematic top plan view of one embodiment of present invention coating brush;
Wherein:Pore 1, the first coating area 01, the second coating area 02, third coating area 03, coats brush 10, is solid acid etching hole 2 Determine frame 101, flexible water absorption brush 102, inlet opening 103, water suction protective layer 104.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
A kind of preparation process of antifouling anti-skid brick, includes the following steps:
A, double of finished product brick body is polished, and coats anti-dirtying liquid on brick body surface after polishing;
B, the antiskid liquid that there is corrosive nature to brick is coated;
C, when the antiskid liquid of step B is unseasoned, antifouling colloidal solution is coated, is formed after making it dry on brick body surface thin Film obtains antifouling anti-skid brick.
Semi-finished product brick body is after polishing, there are two characteristic, first, and the brick body surface after polishing can expose short-tempered hair Hole, second, the temperature in brick face increases after polishing.
It according to first characteristic, is coated after the application polishing using anti-dirtying liquid, (brick body in Fig. 1 is brick body as shown in Figure 1 Structural schematic diagram of the section under microcosmic), anti-dirtying liquid can block pore 1, it should be noted that anti-dirtying liquid can be used existing There is anti-dirtying liquid used in the super clean bright process in technology, acid etching is carried out to its brick face using antiskid liquid after pore 1 is blocked, by In anti-dirtying liquid and antiskid liquid, aqueous phase is adsorbed two-by-two, and acid corrosion action is on the periphery of pore 1, in the pore 1 for being filled with anti-dirtying liquid Periphery forms small acid etching hole 2, while so that the anti-skidding factor in antiskid liquid is effectively penetrated in the pore of ceramic tile, and molten A small amount of silicon is solved, keeps raw wool pore thicker, and forms many tiny invisible nanoscale dents in polished surface.Ceramic tile When polished surface meets water, pore can be filled by water, and when sole or sole pass through ceramic polishing surface, water is pressurized can be by from hair Squeezing out in pore makes in vacuum state in pore, so that sole or sole be enable to form physics suction when contacting ceramic polishing surface The effect of disk increases ceramic polishing skin-friction coefficient, and skid resistance greatly enhances, and has the effect of that a kind of chance water is i.e. puckery, The danger slipped is easy after greatly reducing the wet water of floor tile.Antifouling colloidal solution is finally coated, forms one layer on brick body surface Visually sightless film does not have adsorptivity, the brick face of finished product is made to have anti-pollution in conjunction with the vaccum of acid etching hole 2, There is non-skid property again, and glossiness and existing polished bricks, glazed tile or Polished crystal tile etc. need to carry out the ceramic tile of polishing process Without apparent difference on naked eyes.In addition, using after polishing brick face temperature increase promote coating liquid in brick face or phase Reaction between mutually, makes reaction effect more preferably.
Further description is obtained by experiment:Antifouling colloidal solution, antifouling colloid are coated with after antiskid liquid is dry The film that solution is formed has water penetration, due to brick body remained on surface have it is dry after acid etching ingredient, acid etching after wet water at Branch is reacted with film, and brick face is made to occur exposed micropore again, will affect the anti-fouling effect in brick face, in addition, it is obtained Test brick gloss also reduce.Therefore, the coating that antifouling colloidal solution is completed before antiskid liquid is not completely dried makes antifouling glue Liquid solution and unreacted antiskid liquid carry out cross-linking reaction and combination, the film space structure comparatively dense formed, do not have saturating It is aqueous, one layer of stable film can be formed on brick body surface, the intrusion of moisture can be prevented, and there is preferable wearability, thus Lasting antifouling efficacy is played, i.e., is carried out when the antifouling colloidal solution of step C is unseasoned complete after the coating of step B antiskid liquid It, can effective solution anti-fouling effect unabiding problem when coating.
It should be noted that the semi-finished product brick refers to the glazed tile after molding, drying, glazing, printing, firing process Or the band of existing middle glazed tile, Polished crystal tile, the glaze paint tile such as polished bricks after molding, drying, printing, firing, rough polishing mill etc. Jagged or pore semi-finished product.
Further description, step A, the coating method of B, C be:Using soaking the coating brush for having corresponding solution to brick face It is brushed.It is brushed using coating, it is ensured that the uniformity and integrality of brushing.
Further description, the coating of antiskid liquid is at least once in rapid B.In brick face, acid etching is formed multiple equally distributed Non-skid property can be improved in micropore.
Further description, anti-dirtying liquid is containing hydrogen silicone oil in step A.
Further description, in step B antiskid liquid be hydrofluoric acid solution, carbon acid solution, hydrochloric acid solution, phosphoric acid solution or One of dilution heat of sulfuric acid or a variety of mixing, it is preferred that solution concentration 30%-80%.
Further description, the antifouling colloidal solution in step C are acidoid.Preferably, acidoid is organic Colloidal silica can be sodium methyl silicate, sodium ethylsiliconate, dimethyl sodium metasilicate, potassium methyl silicate, ethyl potassium silicate or dimethyl-silicon One of sour potassium or multiple combinations.
The antifouling anti-skid brick prepared using a kind of preparation process of above-mentioned antifouling anti-skid brick, the friction system in brick face Number is greater than 0.65.It is brick surface to be detected under drying regime that coefficient of friction, which is greater than 0.65, in the state that there is water in brick face, Coefficient of friction is 0.61, it is seen that the brick body that the application prepares has significant advantage in non-skid property.Detection method ginseng See standard GB/T/T4100-2015.
Embodiment 1
The polished bricks after molding, drying, printing, firing, rough polishing mill are selected to work as semi-finished product brick body;
A, double of finished product brick body is polished, and coats containing hydrogen silicone oil on brick body surface after polishing;
B, carbon acid solution, concentration 30% are coated;
C, it (is stopped 90 seconds after the carbon acid solution that general coating concentration is 30% before tartaric acid waterborne liquid is not completely dried After coat acidoid), coat acidoid (sodium methyl silicate), brick body surface formed film, obtain brightness be 75 throwing Light brick, coefficient of friction 0.72, gloss are upper without apparent difference in naked eyes with polished bricks on the market.
Anti-pollution test:(1) it is tested by red blue ink, no trace;(2) it is tested by red blue-black oil pen, it is seamless Mark (three-level is antifouling to be allowed to have microscratch);(3) glue hammering, no trace;(4) dry and wet cement, no trace;(5) dry and wet gap filler, it is seamless Mark.
Embodiment 2
The polished bricks after molding, drying, printing, firing, rough polishing mill are selected to work as semi-finished product brick body;
A, double of finished product brick body is polished, and coats containing hydrogen silicone oil on brick body surface after polishing;
B, acidoid (sodium methyl silicate) is coated;
C, before acidoid is drying and forming-film, the carbon acid solution that coating concentration is 30% is formed thin on brick body surface Film obtains polished bricks, and the brightness of brick face is 62, and coefficient of friction 0.61 has apparent gloss with polished bricks on the market on naked eyes Difference.
Know from Examples 1 and 2 comparison, when antiskid liquid and the coating of antifouling colloidal solution reverse order, the brick body of acquisition Brightness is inconsistent, and the polished bricks that embodiment 1 obtains have an antifouling non-skid property, at the same its with polished bricks on the market in naked eyes Upper nothing is significantly distinguished, and the polished bricks that embodiment 2 obtains, even if having same anti-pollution, but it is just bright in brightness The brightness for showing no embodiment 1 is high, and its non-skid property is also without the height of embodiment 1.
Embodiment 3
The polished bricks after molding, drying, printing, firing, rough polishing mill are selected to work as semi-finished product brick body;
A, double of finished product brick body is polished, and coats containing hydrogen silicone oil on brick body surface after polishing;
B, carbon acid solution, concentration 50% are coated;
C, (50- is stopped after the carbon acid solution that general coating concentration is 50% before tartaric acid waterborne liquid is not completely dried Acidoid is coated after 60 seconds), it coats acidoid (sodium methyl silicate), forms film on brick body surface, obtaining brightness is 73 Polished bricks, coefficient of friction 0.75, gloss is upper without apparent difference in naked eyes with polished bricks on the market.
Embodiment 4
The polished bricks after molding, drying, printing, firing, rough polishing mill are selected to work as semi-finished product brick body;
A, double of finished product brick body is polished, and coats containing hydrogen silicone oil on brick body surface after polishing;
B, carbon acid solution, concentration 80% are coated;
C, it (is stopped 20 seconds after the carbon acid solution that general coating concentration is 80% before tartaric acid waterborne liquid is not completely dried After coat acidoid), coat acidoid (sodium methyl silicate), brick body surface formed film, obtain brightness be 76 throwing Light brick, coefficient of friction 0.74, gloss are upper without apparent difference in naked eyes with polished bricks on the market.
The coating residence time of step B is adjusted by the concentration of its coating solution, and concentration is higher, and residence time can be appropriate It reduces, sees embodiment 1,3 and 4.
Embodiment 5
The polished bricks after molding, drying, printing, firing, rough polishing mill are selected to work as semi-finished product brick body;
A, double of finished product brick body is polished, and coats containing hydrogen silicone oil on brick body surface after polishing;
B, hydrochloric acid solution, concentration 40% are coated;
C, it (is stopped 65 seconds after the carbon acid solution that general coating concentration is 40% before tartaric acid waterborne liquid is not completely dried After coat acidoid), coat acidoid (sodium methyl silicate), brick body surface formed film, obtain brightness be 74 throwing Light brick, coefficient of friction 0.73, gloss are upper without apparent difference in naked eyes with polished bricks on the market.
Further description, the polishing production line used, including polishing machine and pipeline, the pipeline will half at Product brick is delivered in polishing machine and the semi-finished product brick after polishing is transported to subsequent processing, is to have the first painting in the end of polishing machine Area 01 is covered, and along the conveying direction of the pipeline, is also divided into the second coating area 02 and third coating area 03, described first Coating brush 10 is respectively arranged in coating area 01, the second coating area 02 and third coating area 03, the coating brush 10 is set up in institute State the top of pipeline.
According to the requirement of preparation process, develop can matching used polishing production line, to existing polished bricks carry out It is simple to improve, increase the first coating area 01, the second coating area 02 and third coating area 03, painting is provided in each area Brush 10 is covered, completes the operation of step A, B, C, as shown in Fig. 2, device simple, improvement cost is low.
Further description, the coating brush 10 include fixed frame 101 and flexible water absorption brush 102, the flexible water suction Brush 102 is set up in the top of the pipeline by the fixed frame 101, and the fixed frame 101 is arranged at intervals with multiple and institute State the inlet opening 103 that flexible water absorption brush 102 communicates.Before use, coating brush 10 is soaked in coating liquid, make flexible water absorption brush 102 soak completely, in use, coating brush 10 is installed on the upper surface of pipeline, are applied using flexible water absorption brush 102 to brick face The coating of covering liquid, it is ensured that coating solution when coating, is connected to inlet opening 103 by conduit, to flexibility by the uniformity of coat Water absorption brush 102 is fed, and as shown in Figures 2 and 3, realizes the consecutive production on production line.Flexible water absorption brush 102 can be Sponge brush.
Further description, the flexibility water absorption brush 102 are wrapped with water suction protective layer 104.Absorbing water protective layer 104 can be with It is towel, there is higher wearability, extends the service life of flexible water absorption brush 102.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within Within protection scope of the present invention.

Claims (8)

1. a kind of preparation process of antifouling anti-skid brick, it is characterised in that:Include the following steps:
A, double of finished product brick body is polished, and coats anti-dirtying liquid on brick body surface after polishing;
B, the antiskid liquid that there is corrosive nature to brick is coated;
C, when the antiskid liquid of step B is unseasoned, antifouling colloidal solution is coated, forms film on brick body surface after making it dry, Obtain antifouling anti-skid brick;
Wherein, antiskid liquid is in hydrofluoric acid solution, carbon acid solution, hydrochloric acid solution, phosphoric acid solution or dilution heat of sulfuric acid in step B One or more mixing, the antifouling colloidal solution are organosilicon colloid.
2. a kind of preparation process of antifouling anti-skid brick according to claim 1, it is characterised in that:Step A, the coating of B, C Mode is:Brick face is brushed using the coating brush for having corresponding solution is soaked.
3. a kind of preparation process of antifouling anti-skid brick according to claim 1, it is characterised in that:Antiskid liquid in step B Coating is at least once.
4. a kind of preparation process of antifouling anti-skid brick according to claim 1, it is characterised in that:Anti-dirtying liquid is in step A Containing hydrogen silicone oil.
5. the antifouling anti-skid brick prepared using a kind of preparation process of antifouling anti-skid brick described in claim 1, feature It is:The coefficient of friction in its brick face is greater than 0.65.
6. polishing production line used in preparation process as described in claim 1, including polishing machine and pipeline, the conveying Semi-finished product brick is delivered in polishing machine and the semi-finished product brick after polishing is transported to subsequent processing by line, it is characterised in that:It is throwing The end of ray machine is to have the first coating area, and along the conveying direction of the pipeline, be also divided into the second coating area and third Coating area, coating brush is respectively arranged in first coating area, the second coating area and third coating area, and the coating brush holder is set In the top of the pipeline.
7. polishing production line according to claim 6, it is characterised in that:The coating brush includes fixed frame and flexible water suction Brush, the flexibility water absorption brush are set up in the top of the pipeline by the fixed frame, and the fixed frame is arranged at intervals with more A inlet opening communicated with the flexible water absorption brush.
8. polishing production line according to claim 7, it is characterised in that:The flexibility water absorption brush is wrapped with water suction protection Layer.
CN201610880415.1A 2016-09-30 2016-09-30 The preparation process and product of a kind of antifouling anti-skid brick and its polishing production line used Active CN106476126B (en)

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