CN106475851B - A kind of lathe automatic temperature decrease control system - Google Patents
A kind of lathe automatic temperature decrease control system Download PDFInfo
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- CN106475851B CN106475851B CN201611260532.4A CN201611260532A CN106475851B CN 106475851 B CN106475851 B CN 106475851B CN 201611260532 A CN201611260532 A CN 201611260532A CN 106475851 B CN106475851 B CN 106475851B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1038—Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality
- B23Q11/1053—Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality using the cutting liquid at specially selected temperatures
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Temperature (AREA)
Abstract
The invention discloses a kind of lathe automatic temperature decrease control system, including workbench, circulating line, refrigerating plant, hydrops case, cooler bin, coolant nozzle and controller;First pipe, second pipe are respectively arranged with first throttle valve, second throttle, third throttle valve on third pipeline, flow pump and flowmeter are provided on 4th pipeline, flowmeter is provided with the first temperature detector between flow pump and coolant nozzle at coolant nozzle;Controller is preset with the first cooling mode, the second cooling mode and third cooling mode, and controller obtains the first temperature detection value T1, and obtain flow rate information V by flowmeter by the first temperature sensor;Controller controls flow pump adjustment flow velocity according to flow rate information V;Controller is preset with temperature ideal interval [t1, t2], if t1≤T1≤t2, controller uses the second cooling mode;If T1<T1, controller use the first cooling mode;If T1>T2, controller use third cooling mode.
Description
Technical field
The present invention relates to automatic falling temperature technique field more particularly to a kind of lathe automatic temperature decrease control systems.
Background technology
Lathe is the machine that metal blank is processed into machine components, due to frequently cutting between workpiece and process tool
Cut, compress and rub against, the temperature for leading to process tool and workpieces processing is all very high, at processing when the temperature is excessively high can pair plus
Work workpiece causes to damage and influences the hardness of cutter, causes machining accuracy decline and tool damage, at this moment just needs to processing
Cool down.At present, generally use sparge pipe is to carrying out spray so as to being cooled down to process tool and workpieces processing at processing,
Part lathe uses the coolant with lubricant effect so that during cooling, can realize to process tool and processing work
Lubrication at part;And the coolant used is sprayed, usually first lay in liquid reserve tank.
At present, lathe is continued to develop to high-precision, miniaturization, intelligent direction.Therefore, it produces to coolant
The technical need that spray process is regulated and controled.The spray process adjustment of coolant has the following advantages:Coolant, which can be reduced, to be made
With waste in the process, so as to reduce the amount of storage of coolant, advantageously reduce production cost and reduce lathe volume.But
In use, temperature variations are complicated for coolant, and often heating and temperature-fall period twine mutually miscellaneous so that regulation process
It is middle to need to consider many factors such as water temperature variation, the change in flow of coolant, coolant control methods is caused to complicate or even need
Special messenger is wanted to operate the use of coolant, control technique using and sends out during greatly hindering coolant spray
Exhibition.
Invention content
Technical problems based on background technology, the present invention propose a kind of lathe automatic temperature decrease control system.
Lathe automatic temperature decrease control system proposed by the present invention, which is characterized in that including workbench, circulating line, refrigeration
Device, hydrops case, cooler bin, coolant nozzle and controller;
Workbench is equipped with processing stations;Hydrops box top is open, and hydrops case, which is located at below workbench and collects, to cool down
The liquid generated in journey;Hydrops bottom portion is equipped with the first liquid outlet;Cooler bin inlet passes through first pipe and the first liquid outlet
Connection, cooler bin liquid outlet are connected by second pipe with circulating line first end, and the first liquid outlet is by third pipeline with following
Ring pipes first end connects, and circulating line second end is connected by the 4th pipeline with coolant nozzle, and coolant nozzle, which is directed toward, to be added
Work station, circulating line are wound in cooling box outer wall, and refrigerating plant is used to cool down to liquid in cooler bin;
First pipe, second pipe are respectively arranged with first throttle valve, second throttle, third throttling on third pipeline
Valve is provided with flow pump and flowmeter on the 4th pipeline, and flowmeter is between flow pump and coolant nozzle, coolant nozzle
Place is provided with the first temperature detector;
Controller, with first throttle valve, second throttle, third throttle valve, the first temperature sensor, flow pump, flow
Meter and refrigerating plant communication connection, controller are preset with the first cooling mode, the second cooling mode and third cooling mode,
In, when controller uses the first cooling mode, controller control first throttle valve, second throttle block respectively first pipe,
Second pipe, and third throttle valve is controlled to keep third pipeline unobstructed, and flow pump is controlled to be worked and controlled refrigeration by flow velocity V1
Device is in uncooled state;When controller uses the second cooling mode, controller control first throttle valve, second throttle point
First pipe, second pipe are not blocked, and third throttle valve are controlled to keep third pipeline unobstructed, and flow pump is controlled to press flow velocity V2
Work and control refrigerating plant are in refrigerating state;When controller uses third cooling mode, controller control first throttle valve,
Second throttle keeps first pipe, second pipe unobstructed respectively, and third throttle valve is controlled to block third pipeline, and control stream
Amount pump works by flow velocity V3 and refrigerating plant is controlled to be in refrigerating state;
Controller obtains the first temperature detection value T1 by the first temperature sensor, and passes through flowmeter and obtain flow rate information
V;Controller controls flow pump adjustment flow velocity according to flow rate information V;Controller is preset with temperature ideal interval [t1, t2], if t1
≤ T1≤t2, controller use the second cooling mode;If T1<T1, controller use the first cooling mode;If T1>T2, controller
Using third cooling mode.
Preferably, the first refrigeration mode and the second refrigeration mode are preset in controller;Controller is controlled according to operating power P
The refrigeration mode of refrigerating plant processed;When controller uses the first refrigeration mode, the operating power of controller control refrigerating plant is protected
It holds in P1;When controller uses the second refrigeration mode, the operating power of controller control refrigerating plant is maintained at P2;If t1≤T1
≤ t2, controller use the first refrigeration mode;If T1>T2, controller use the second refrigeration mode.
Preferably, first flow pattern, second flow pattern and third flow rate mode, controller root are preset in controller
The aperture of throttle valve is controlled according to the fluid flow information that flowmeter obtains, and with reference to the detected value of the first temperature sensor;Control
When device processed uses first flow pattern, controller control first throttle valve, second throttle block first pipe, the second pipe respectively
Road, and third throttle valve is controlled to keep third pipeline unobstructed, and the aperture of third throttle valve is C1;Controller uses second flow
During pattern, controller controls first-class valve, second throttle to block first pipe, second pipe respectively, and third is controlled to throttle
Valve keeps third pipeline unobstructed, and the aperture of third throttle valve is C2;When controller uses third flow rate mode, controller control
First throttle valve, second throttle keep first pipe, second pipe unobstructed respectively, and first throttle valve and second throttle
Aperture is C3, and third throttle valve is controlled to block third pipeline;If t1≤T1≤t2, controller uses second flow pattern;
If T1<T1, controller use first flow pattern;If T1>T2, controller use third flow rate mode.
Preferably, filter screen is equipped at the first liquid outlet, for filtering the scrap in liquid.
The present invention is equipped with circulating line, refrigerating plant, cooler bin, hydrops case and controller;Circulating line is wound in cooling
Box outer wall, the temperature of liquid can pass to the liquid in circulating line in cooler bin, and circulating line not only increases internal liquid
Flow trace, and the temperature for cooling down box outer wall can make the change rate of fluid temperature in circulating line more steady, avoid temperature
The rapid drawdown that rises sharply is spent to have an impact cutter;First throttle valve, second throttle, third throttle valve, flow are further included in the present invention
Pump and flowmeter;Controller, with first throttle valve, second throttle, third throttle valve, the first temperature sensor, flow pump, stream
Gauge and refrigerating plant communication connect, and are preset with ideal temperature section in controller, controller is by obtaining the first temperature sensing
The detected value of device, and being compared with ideal temperature section, controller is according to above-mentioned comparison result dynamically grading control first
Throttle valve, second throttle, third throttle valve, flow pump and refrigerating plant work, in this way, when the temperature of liquid is relatively low, are followed
Ring liquid can flow to coolant nozzle through circulating line, cool down to processing stations;When fluid temperature increases, controller control
Refrigerating plant processed works, and the liquid in circulating line can in advance be cooled down through cooling down the low temperature of box outer wall;When fluid temperature is gradual
Raising, controller control liquid, which enters in cooler bin, to cool down, and the liquid after cooling flows to processing work using circulating line
Position;Refrigerating plant can carry out pattern switching according to the instruction of controller, and when fluid temperature is in controlled range, controller uses
First refrigeration mode, when fluid temperature is higher, controller uses the second refrigeration mode, in this way, can be become according to the temperature of liquid
Change situation regulates and controls the operating power of refrigerating plant, when fluid temperature is in controlled range, controller instruction control system
The operating power of device for cooling remains P1;When fluid temperature gradually rises, the operating power of controller control refrigerating plant increases
For P2, enhance the refrigeration effect of refrigerating plant, accelerate the cooling procedure of liquid, while the work for taking full advantage of refrigerating plant is special
Point avoids the waste of resource;The present invention can also utilize first throttle valve, the second section according to the detected value of the first temperature sensor
The uninterrupted of liquid in valve and third throttle valve grading control pipeline is flowed, in this way, can be according to the temperature variations of liquid, more
Classification regulation and control accurately are carried out to the fluid flow in pipeline, realize being precisely controlled to the fluid temperature in pipeline, meanwhile, root
According to the temperature variations of liquid, the flow of liquid in grading control pipeline, in pipeline the flow velocity, refrigerating plant of liquid work
Power can more accurately cool down to the liquid in pipeline, avoid to reach cooling effect, disposable excessive cooling
Liquid and cause to waste.
Description of the drawings
Fig. 1 is a kind of structure diagram of lathe automatic temperature decrease control system.
Specific embodiment
As shown in FIG. 1, FIG. 1 is a kind of lathe automatic temperature decrease control systems proposed by the present invention.
With reference to Fig. 1, lathe automatic temperature decrease control system proposed by the present invention, including workbench 1, circulating line 2, refrigeration dress
It puts, hydrops case 3, cooler bin 4, coolant nozzle 5 and controller;
Workbench 1 is equipped with processing stations;3 open top of hydrops case, hydrops case 3 are located at 1 lower section of workbench and collect drop
The liquid generated during temperature;3 bottom of hydrops case is equipped with the first liquid outlet;4 inlet of cooler bin passes through first pipe 6 and first
Liquid outlet connects, and 4 liquid outlet of cooler bin is connected by second pipe 7 with 2 first end of circulating line, and the first liquid outlet passes through third
Pipeline 8 is connected with 2 first end of circulating line, and 2 second end of circulating line is connected by the 4th pipeline 9 with coolant nozzle 5, cooling
Liquid nozzle 5 is directed toward processing stations, and circulating line 2 is wound in 4 outer wall of cooler bin, refrigerating plant be used for liquid in cooler bin 4 into
Row cooling;
First pipe 6, second pipe 7 are respectively arranged with first throttle valve 10, second throttle 11, on third pipeline 8
Three throttle valves 12, flow pump 13 and flowmeter 14 are provided on the 4th pipeline 9, and flowmeter 14 is located at flow pump 13 and coolant spray
Between first 5, the first temperature detector is provided at coolant nozzle 5;
Controller, with first throttle valve 10, second throttle 11, third throttle valve 12, the first temperature sensor, flow pump
13rd, flowmeter 14 and refrigerating plant communication connection;Controller obtains the first temperature detection value T1 by the first temperature sensor, and
Flow rate information V is obtained by flowmeter 14;Controller controls flow pump 13 to adjust flow velocity according to flow rate information V;Controller is preset
There is temperature ideal interval [t1, t2], if t1≤T1≤t2, show that the temperature of liquid at this time is higher, cooling-down effect may be caused
It influences, controller uses the second cooling mode at this time, i.e. controller control first throttle valve 10, second throttle 11 is blocked respectively
First pipe 6, second pipe 7, and third throttle valve 12 is controlled to keep third pipeline 8 unobstructed, and flow pump 13 is controlled to press flow velocity
V2 works and control refrigerating plant is in refrigerating state;In this way, refrigerating plant can cool down to the liquid in cooler bin 4, stream
Amount pump 13 can accelerate the flow velocity of liquid by flow velocity V2 work so that the end-around carry of liquid is quicker, preferably to processing
Station cools down;If T1<T1 shows the temperature of liquid at this time in controlled range, without cooling down to liquid, this time control
Device processed uses the first cooling mode, i.e., controller control first throttle valve 10, second throttle 11 block respectively first pipe 6,
Second pipe 7, and third throttle valve 12 is controlled to keep third pipeline 8 unobstructed, and flow pump 13 is controlled to be worked and controlled by flow velocity V1
Refrigerating plant processed is in uncooled state;In this way, refrigerating plant can be avoided to work in the case where fluid temperature is relatively low, energy is caused
The waste in source;If T1>T2 then shows that fluid temperature is higher, needs to cool down to liquid, and controller is cooled down using third at this time
Pattern, i.e. controller control first throttle valve 10, second throttle 11 keep first pipe 6, second pipe 7 unobstructed respectively, and
Control third throttle valve 12 blocks third pipeline 8, and flow pump 13 is controlled to work by flow velocity V3 and refrigerating plant is controlled to be in system
Cold state;Refrigerating plant is started to work, and is cooled down to the liquid in cooler bin 4, and the flow velocity of flow pump 13 becomes V3, such as
This, on the one hand cools down to liquid, the flow velocity of another aspect larger fluid, and making the liquid in cooler bin 4, flow direction adds faster
Work station, cools down to processing stations, and high temperature is avoided to have an impact the machining accuracy of cutter.
The first refrigeration mode and the second refrigeration mode are also preset in controller;Controller is controlled according to operating power P and is made
The refrigeration mode of device for cooling;If t1≤T1≤t2 shows that fluid temperature has increased, controller uses the first refrigeration mode at this time,
That is the operating power of control refrigerating plant is maintained at, because fluid temperature is not too high at this time, in controlled range, so refrigeration
Device is worked using smaller power P1, can avoid the waste of the energy;If T1>T2 shows that the temperature of liquid is very high, and it is right in time to need
Liquid cools down, and controller is that the operating power of refrigerating plant is controlled to be maintained at P2 using the second refrigeration mode at this time, selects
Relatively high power P2 can accelerate the refrigeration effect of refrigerating plant, and the fluid temperature in cooler bin 4 is made to be dropped in a relatively short period of time
It is low, so as to cool down faster to processing stations, prolonged high temperature is avoided to damage process tool and lathe.
First flow pattern, second flow pattern and third flow rate mode are also preset in controller, controller is according to stream
The fluid flow information that gauge 14 obtains, and control the aperture of throttle valve with reference to the detected value of the first temperature sensor;If T1<
T1, fluid temperature is relatively low at this time, and controller uses first flow pattern, that is, first throttle valve 10, second throttle 11 is controlled to divide
First pipe 6, second pipe 7 are not blocked, and third throttle valve 12 are controlled to keep third pipeline 8 unobstructed, and third throttle valve 12
Aperture be C1;If t1≤T1≤t2, temperature has increased at this time, controller use second flow pattern, that is, control first-class valve,
Second throttle 11 blocks first pipe 6, second pipe 7 respectively, and third throttle valve 12 is controlled to keep third pipeline 8 unobstructed,
And the aperture of third throttle valve 12 is C2;The aperture of third throttle valve 12 becomes C2 from C1, can increase the liquid in third pipeline 8
Flow, more liquid is made to flow to processing stations, accelerate the cooling rate to processing stations, avoid processing of the high temperature to cutter
Precision impacts;If T1>T2, fluid temperature is very high at this time, and controller uses third flow rate mode, that is, controls first throttle valve
10th, second throttle 11 keeps first pipe 6, second pipe 7 unobstructed respectively, and first throttle valve 10 and second throttle 11
Aperture is C3, and third throttle valve 12 is controlled to block third pipeline 8, in this way, the liquid in first pipe 6 and second pipe 7
Uninterrupted becomes C3, increases the volume of liquid, and the liquid that makes more to cool down flows to processing stations and cools down, when shorter
It is interior that the temperature of processing stations is dropped into ideal value, prolonged high temperature is avoided to damage cutter and lathe.
In present embodiment, filter screen is equipped at the first liquid outlet, for filtering the scrap in liquid, is avoided in liquid
Scrap flows to processing stations again and influences machining accuracy and cutting-tool's used life.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (4)
1. a kind of lathe automatic temperature decrease control system, which is characterized in that including workbench(1), circulating line(2), refrigerating plant,
Hydrops case(3), cooler bin(4), coolant nozzle(5)And controller;
Workbench(1)It is equipped with processing stations;Hydrops case(3)Open top, hydrops case(3)Positioned at workbench(1)It simultaneously receives lower section
The liquid generated in collection temperature-fall period;Hydrops case(3)Bottom is equipped with the first liquid outlet;Cooler bin(4)Inlet passes through the first pipe
Road(6)It is connected with the first liquid outlet, cooler bin(4)Liquid outlet passes through second pipe(7)With circulating line(2)First end connects,
First liquid outlet passes through third pipeline(8)With circulating line(2)First end connects, circulating line(2)Second end passes through the 4th pipe
Road(9)With coolant nozzle(5)Connection, coolant nozzle(5)It is directed toward processing stations, circulating line(2)It is wound in cooler bin(4)
Outer wall, refrigerating plant are used for cooler bin(4)Interior liquid cools down;
First pipe(6), second pipe(7), third pipeline(8)On be respectively arranged with first throttle valve(10), second throttle
(11), third throttle valve(12), the 4th pipeline(9)On be provided with flow pump(13)And flowmeter(14), flowmeter(14)It is located at
Flow pump(13)With coolant nozzle(5)Between, coolant nozzle(5)Place is provided with the first temperature sensor;
Controller, with first throttle valve(10), second throttle(11), third throttle valve(12), the first temperature sensor, flow
Pump(13), flowmeter(14)It communicates and connects with refrigerating plant, controller is preset with the first cooling mode, the second cooling mode and the
Three cooling modes, wherein, when controller uses the first cooling mode, controller control first throttle valve(10), second throttle
(11)First pipe is blocked respectively(6), second pipe(7), and control third throttle valve(12)Keep third pipeline(8)It is unobstructed,
And control flow pump(13)It works by flow velocity V1 and refrigerating plant is controlled to be in uncooled state;Controller is using the second cooling mould
During formula, controller control first throttle valve(10), second throttle(11)First pipe is blocked respectively(6), second pipe(7),
And control third throttle valve(12)Keep third pipeline(8)It is unobstructed, and control flow pump(13)System is worked and controlled by flow velocity V2
Device for cooling is in refrigerating state;When controller uses third cooling mode, controller control first throttle valve(10), second throttling
Valve(11)First pipe is kept respectively(6), second pipe(7)It is unobstructed, and control third throttle valve(12)Block third pipeline
(8), and control flow pump(13)It works by flow velocity V3 and refrigerating plant is controlled to be in refrigerating state;
Controller obtains the first temperature detection value T1 by the first temperature sensor, and passes through flowmeter(14)Obtain flow rate information
V;Controller controls flow pump according to flow rate information V(13)Adjust flow velocity;Controller is preset with temperature ideal interval [t1, t2],
If t1≤T1≤t2, controller uses the second cooling mode;If T1<T1, controller use the first cooling mode;If T1>T2, control
Device processed uses third cooling mode.
2. lathe automatic temperature decrease control system according to claim 1, which is characterized in that the first system is preset in controller
Chill formula and the second refrigeration mode;Controller controls the refrigeration mode of refrigerating plant according to operating power P;Controller uses first
During refrigeration mode, the operating power of controller control refrigerating plant is maintained at P1;When controller uses the second refrigeration mode, control
The operating power of device control refrigerating plant is maintained at P2;If t1≤T1≤t2, controller uses the first refrigeration mode;If T1>T2,
Controller uses the second refrigeration mode.
3. lathe automatic temperature decrease control system according to claim 1, which is characterized in that be preset in controller first-class
Amount pattern, second flow pattern and third flow rate mode, controller is according to flowmeter(14)The fluid flow information of acquisition, and tie
The detected value of the first temperature sensor is closed to control the aperture of throttle valve;When controller uses first flow pattern, controller control
First throttle valve processed(10), second throttle(11)First pipe is blocked respectively(6), second pipe(7), and third is controlled to throttle
Valve(12)Keep third pipeline(8)It is unobstructed, and third throttle valve(12)Aperture be C1;Controller uses second flow pattern
When, controller controls first-class valve, second throttle(11)First pipe is blocked respectively(6), second pipe(7), and control the
Three throttle valves(12)Keep third pipeline(8)It is unobstructed, and third throttle valve(12)Aperture be C2;Controller uses third flow
During pattern, controller control first throttle valve(10), second throttle(11)First pipe is kept respectively(6), second pipe(7)
It is unobstructed, and first throttle valve(10)And second throttle(11)Aperture be C3, and control third throttle valve(12)Block
Three pipelines(8);If t1≤T1≤t2, controller uses second flow pattern;If T1<T1, controller use first flow pattern;
If T1>T2, controller use third flow rate mode.
4. lathe automatic temperature decrease control system according to claim 1, which is characterized in that filtering is equipped at the first liquid outlet
Net, for filtering the scrap in liquid.
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CN108044457A (en) * | 2017-12-12 | 2018-05-18 | 嘉泰数控科技股份公司 | The cryogenic processor and method of a kind of zirconia ceramics |
CN109128303B (en) * | 2018-09-03 | 2020-02-18 | 大连理工大学 | Variable-flow low-temperature annular oil mist injection drill bushing |
CN111451835B (en) * | 2019-01-21 | 2021-01-12 | 维嘉数控科技(苏州)有限公司 | Cooling method and device based on drilling machine and drilling machine |
CN112643397A (en) * | 2020-12-07 | 2021-04-13 | 娄底鼎力液压科技有限公司 | Circulating cooling system of horizontal numerical control precise butt-joint boring and milling machine |
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JP2013103324A (en) * | 2011-11-16 | 2013-05-30 | Mitsubishi Heavy Ind Ltd | Cooling device of machine tool and method of cooling machine tool |
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JP2013103324A (en) * | 2011-11-16 | 2013-05-30 | Mitsubishi Heavy Ind Ltd | Cooling device of machine tool and method of cooling machine tool |
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WO2016209151A1 (en) * | 2015-06-25 | 2016-12-29 | Accu-Svenska Ab | A lubrication and cooling device and a method for lubricating and cooling a work piece |
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