CN106444435B - Colored optical fiber color ring monitoring alarm system and monitoring alarm method thereof - Google Patents
Colored optical fiber color ring monitoring alarm system and monitoring alarm method thereof Download PDFInfo
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- CN106444435B CN106444435B CN201610551253.7A CN201610551253A CN106444435B CN 106444435 B CN106444435 B CN 106444435B CN 201610551253 A CN201610551253 A CN 201610551253A CN 106444435 B CN106444435 B CN 106444435B
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- 239000013307 optical fiber Substances 0.000 title claims abstract description 46
- 238000012544 monitoring process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000012545 processing Methods 0.000 claims abstract description 29
- 238000005507 spraying Methods 0.000 claims abstract description 26
- 239000007921 spray Substances 0.000 claims description 7
- 238000007639 printing Methods 0.000 claims description 5
- 238000004040 coloring Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 5
- 230000005611 electricity Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
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- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Alarm Systems (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a colored optical fiber color ring monitoring alarm system and a monitoring alarm method thereof, wherein the colored optical fiber color ring monitoring alarm system comprises a code spraying machine, a camera device, a central processing unit, an image processor and an alarm device, wherein the central processing unit is electrically connected with a speed measuring encoder and a display, the central processing unit is electrically connected with the image processor, the code spraying machine and the alarm device, and the image processor is electrically connected with the camera device. The invention can automatically detect the distance and the number of the color rings for coloring the optical fiber, automatically detect errors and automatically alarm, and can realize the real-time monitoring of management personnel.
Description
[ field of technology ]
The invention belongs to the technical field of optical fiber detection, in particular to a colored optical fiber color ring monitoring alarm system and a monitoring alarm method thereof.
[ background Art ]
The coloring is the first procedure of optical cable production, in order to facilitate the identification of the optical fibers in the optical cable production process and the optical cable use process, the natural-color optical fibers are respectively colored with vivid and stable colors, the colored optical fibers are used for the production of a stainless steel optical unit of an optical fiber composite overhead ground wire (OPGW for short), the colors of the optical fibers of the front 12 cores are blue, orange, green, brown, gray, white, red, black, yellow, purple, pink and Hulan, and when the number of the optical fibers in the optical unit exceeds 12 cores, the optical fibers are distinguished by adopting an optical fiber color ring mode. The method is to set a certain interval on the surface of the colored optical fiber to spray black color rings. The color ring is composed of continuous black dots, and the condition of ring escape or ring error is more easy to occur when the production speed is higher and the number of rings is more in the actual production process. As the coloring speed is very fast, about 600 meters per minute, the error can not be identified at all by manpower, and the outermost layer of the optical fiber disc can be inspected and the internal condition of the optical fiber disc can not be judged during inspection, once the optical fiber with the same color is used as the stainless steel light unit after the optical fiber with the ring escape or the wrong ring is made, the optical fiber with the same color is scrapped because the optical fiber with the same color can not be clearly distinguished.
Therefore, it is necessary to provide a new colored optical fiber color ring monitoring alarm system and a monitoring alarm method thereof to solve the above problems.
[ invention ] content (S)
One of the main purposes of the invention is to provide a colored optical fiber color ring monitoring alarm system which can automatically detect the distance and the number of color rings colored by an optical fiber, automatically detect errors and automatically alarm, and can realize real-time monitoring of management personnel.
The invention realizes the aim through the following technical scheme: the utility model provides a colored optic fibre chromatic circle monitoring alarm system, its includes ink jet numbering machine, camera device, central processing unit, image processor and alarm device, central processing unit electricity is connected with speed measurement encoder and display, central processing unit with image processor the ink jet numbering machine the alarm device electricity is connected, image processor with camera device electricity is connected.
Further, the image pickup device includes a high-speed camera and a flash.
Further, the high-speed camera and the flash lamp are arranged on two sides of the optical fiber in a way of being opposite to each other.
Further, the image processor is electrically connected with a monitor.
Another main object of the present invention is to provide a method for monitoring and alarming a colored optical fiber color ring, comprising the steps of,
1) Setting the number of color rings and the distance between color rings of spray printing on the display, and transmitting data to the central processing unit by the display;
2) The central processing unit sends an instruction to the code spraying machine, the code spraying machine sprays corresponding color rings, meanwhile, the speed measuring encoder feeds the detected speed of the code spraying machine for ring printing back to the central processing unit, and the central processing unit controls the code spraying speed of the code spraying machine according to feedback information;
3) Simultaneously, the central processing unit transmits the data of the color ring number and the color ring distance to the image processor as a comparison standard;
4) The flash lamp is matched with the high-speed camera to photograph the passing optical fiber, and the photographed image is transmitted to the image processor to be compared with a comparison standard;
5) And the image processor transmits the compared data to the central processor, and if the compared data does not meet the comparison standard, the central processor starts the alarm device to alarm, in the process, the image processor outputs the image data to the monitor, and the central processor transmits the color ring number and the color ring distance to the display at any time.
Compared with the prior art, the colored optical fiber color ring monitoring alarm system and the monitoring alarm method thereof have the beneficial effects that: the device can automatically detect the distance and the number of the color rings for coloring the optical fibers, automatically detect errors and automatically alarm, and can also realize real-time monitoring of management staff. Concrete embodiments is characterized in that,
1) The space between the color rings can be effectively and accurately controlled, the code spraying speed of the code spraying machine can be accurately controlled through the display and the speed measuring encoder, so that the space between the color rings is effectively controlled, the stable and consistent space between the color rings is ensured, and different ring numbers of optical fibers with the same color can be clearly distinguished;
2) The quality of the looper can be effectively monitored, if the condition of ring escape or ring error occurs during the looper of the optical fiber, the alarm device can alarm to remind an operator to adjust immediately, and the occurrence of unqualified products is prevented;
3) The method is convenient for production management personnel to monitor the coloring link of the optical fiber in real time;
4) Effectively improves the looping quality, greatly improves the qualification rate of products and reduces the economic loss.
[ description of the drawings ]
FIG. 1 is a schematic diagram of an embodiment of the present invention;
the figures represent the numbers:
100 colored optical fiber color ring monitoring alarm system; 1, a high-speed camera; 2, a flash lamp; 3, a central processing unit; a speed measuring encoder; 5, a code spraying machine; 6 an image processor; 7, a monitor; 8, an alarm device; 9 a display; 10 optical fibers.
[ detailed description ] of the invention
Examples:
referring to fig. 1, the present embodiment is a colored fiber color ring monitoring alarm system 100, which includes a high-speed camera 1, a flash lamp 2, a central processing unit 3, a speed measuring encoder 4, a code spraying machine 5, an image processor 6 monitor 7, an alarm device 8 and a display 9. The high-speed camera 1 is disposed on both sides of the optical fiber 10 opposite to the flash 2.
The central processing unit 3 is electrically connected with the speed measuring encoder 4, the code spraying machine 5, the image processor 6, the alarm device 8 and the display 9. The image processor 6 is electrically connected to the high-speed camera 1, the flash 2, and the monitor 7.
The colored optical fiber color ring monitoring and alarming method comprises the following steps:
1) The number of color rings and the distance between the color rings of the spray printing are set on the display 9 and are transmitted to the central processing unit 3;
2) The central processing unit 3 sends out instructions to the code spraying machine 5, the code spraying machine 5 sprays corresponding color rings, meanwhile, the speed measuring encoder 4 feeds back the detected speed of the code spraying machine 5 for marking the rings to the central processing unit 3, and the central processing unit 3 controls the code spraying speed of the code spraying machine 5 according to feedback information;
3) Meanwhile, the central processing unit 3 transmits the data of the color ring number and the color ring distance to the image processor 6 as comparison standards;
4) When the colored color ring on the optical fiber 10 passes through the flash lamp 2, the flash lamp 2 is matched with the high-speed camera 1 to take a picture, and the taken picture is transmitted to the image processor 6 to be compared with a comparison standard;
5) The image processor 6 transmits the compared data to the central processing unit 3, if the compared data does not meet the comparison standard, the central processing unit 3 starts the alarm device 8, the alarm device 8 starts to alarm, in the process, the image processor 6 outputs the image data to the monitor 7, and the monitor 7 can see the ring-opening condition; and the CPU 3 can transmit the number of color rings and the distance between the color rings to the display 9 at any time.
The colored optical fiber color ring monitoring alarm system and the monitoring alarm method thereof have the beneficial effects that:
1) The space between the color rings can be effectively and accurately controlled, and the code spraying speed of the code spraying machine 5 can be accurately controlled through the display 9 and the speed measuring encoder 4, so that the space between the color rings is effectively controlled, the stable and consistent space between the color rings is ensured, and different ring numbers of optical fibers with the same color can be clearly distinguished;
2) The quality of the looper can be effectively monitored, and if the optical fiber 10 has the condition of ring escape or ring error during looper, the alarm device 8 can alarm to remind an operator to adjust immediately so as to prevent unqualified products;
3) The method is convenient for production management personnel to monitor the coloring link of the optical fiber in real time;
4) Effectively improves the looping quality, greatly improves the qualification rate of products and reduces the economic loss.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.
Claims (1)
1. A colored optical fiber color ring monitoring alarm system is characterized in that: the intelligent electronic device comprises a code spraying machine, a camera device, a central processing unit, an image processor and an alarm device, wherein the central processing unit is electrically connected with a speed measuring encoder and a display, the central processing unit is electrically connected with the image processor, the code spraying machine and the alarm device, and the image processor is electrically connected with the camera device; the camera device comprises a high-speed camera and a flash lamp; the high-speed camera and the flash the lamps are oppositely arranged at two sides of the optical fiber; the image processor is electrically connected with a monitor;
the monitoring alarm method of the colored optical fiber color ring monitoring alarm system comprises the following steps,
1) Setting the number of color rings and the distance between color rings of spray printing on the display, and transmitting data to the central processing unit by the display;
2) The central processing unit sends an instruction to the code spraying machine, the code spraying machine sprays corresponding color rings, meanwhile, the speed measuring encoder feeds the detected speed of the code spraying machine for ring printing back to the central processing unit, and the central processing unit controls the code spraying speed of the code spraying machine according to feedback information;
3) Simultaneously, the central processing unit transmits the data of the color ring number and the color ring distance to the image processor as a comparison standard;
4) The flash lamp is matched with the high-speed camera to photograph the passing optical fiber, and the photographed image is transmitted to the image processor to be compared with a comparison standard;
5) And the image processor transmits the compared data to the central processor, and if the compared data does not meet the comparison standard, the central processor starts the alarm device to alarm, in the process, the image processor outputs the image data to the monitor, and the central processor transmits the color ring number and the color ring distance to the display at any time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610551253.7A CN106444435B (en) | 2016-07-14 | 2016-07-14 | Colored optical fiber color ring monitoring alarm system and monitoring alarm method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610551253.7A CN106444435B (en) | 2016-07-14 | 2016-07-14 | Colored optical fiber color ring monitoring alarm system and monitoring alarm method thereof |
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| Publication Number | Publication Date |
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| CN106444435A CN106444435A (en) | 2017-02-22 |
| CN106444435B true CN106444435B (en) | 2024-02-02 |
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| CN201610551253.7A Active CN106444435B (en) | 2016-07-14 | 2016-07-14 | Colored optical fiber color ring monitoring alarm system and monitoring alarm method thereof |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110108723A (en) * | 2019-05-31 | 2019-08-09 | 江苏藤仓亨通光电有限公司 | A kind of on-line monitoring optical fiber looper colour circle dot system and method |
| CN110954295B (en) * | 2019-11-29 | 2021-08-03 | 烽火通信科技股份有限公司 | Device and method for detecting coloring quality of optical fiber |
| CN112414675B (en) * | 2020-10-29 | 2023-04-07 | 烽火通信科技股份有限公司 | Method and system for monitoring and recording quality of optical fiber color ring on line |
| CN112985766A (en) * | 2021-02-02 | 2021-06-18 | 烽火通信科技股份有限公司 | Optical fiber color ring detection method, device, equipment and readable storage medium |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000036366A1 (en) * | 1998-12-14 | 2000-06-22 | The Furukawa Electric Co., Ltd. | Image processor for observing optical fiber and optical fiber fusion-connecting device |
| CN101792982A (en) * | 2010-03-17 | 2010-08-04 | 保定钞票纸业有限公司 | Code spraying system |
| CN202499810U (en) * | 2012-03-06 | 2012-10-24 | 江苏藤仓亨通光电有限公司 | Device capable of performing color ring making and dying on optical fiber simultaneously |
| CN103273746A (en) * | 2013-06-17 | 2013-09-04 | 无锡众创自动化科技有限公司 | Code spraying system with code-spraying effect detection function |
| CN104897366A (en) * | 2015-06-12 | 2015-09-09 | 长飞光纤光缆股份有限公司 | Method, device and system for on-line detection of chromatic circle fibers |
-
2016
- 2016-07-14 CN CN201610551253.7A patent/CN106444435B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000036366A1 (en) * | 1998-12-14 | 2000-06-22 | The Furukawa Electric Co., Ltd. | Image processor for observing optical fiber and optical fiber fusion-connecting device |
| CN101792982A (en) * | 2010-03-17 | 2010-08-04 | 保定钞票纸业有限公司 | Code spraying system |
| CN202499810U (en) * | 2012-03-06 | 2012-10-24 | 江苏藤仓亨通光电有限公司 | Device capable of performing color ring making and dying on optical fiber simultaneously |
| CN103273746A (en) * | 2013-06-17 | 2013-09-04 | 无锡众创自动化科技有限公司 | Code spraying system with code-spraying effect detection function |
| CN104897366A (en) * | 2015-06-12 | 2015-09-09 | 长飞光纤光缆股份有限公司 | Method, device and system for on-line detection of chromatic circle fibers |
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