CN106440401A - Solar energy and double source heat pump fine dried noodle drying machine applied to fine dried noodle drying integrated system and preparation process - Google Patents
Solar energy and double source heat pump fine dried noodle drying machine applied to fine dried noodle drying integrated system and preparation process Download PDFInfo
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Abstract
The invention discloses a solar energy and double source heat pump fine dried noodle drying machine applied to fine dried noodle drying integrated system and a preparation process. An air outlet of a solar heat collecting plate 6 is connected with an air supply machine 4. An outlet of the air supply machine 4 enters a drying room 30 through an air supply pipeline. An air outlet of the drying room 30 is connected with a return air inlet of the solar heat collecting plate 6 through a return air opening. A return air pipe 32 returns to the solar heat collecting plate 6 again. A refrigerating fluid compressor in an outdoor unit 9 is sequentially connected with metal plate exchange evaporators in an indoor unit 12 and the outdoor unit through copper pipes, the metal plate exchange evaporators are connected with heat exchange water pipe networks through heat exchange water pipes, and the exchange water pipe networks are arranged in a workshop, an office building and a ground heat exchanger correspondingly. According to the system, energy is saved, the limitation of the environment temperature is avoided, dehumidification and humidification equipment is arranged, and the quality of fine dried noodles is improved.
Description
Technical field
This patent is related to a kind of system equipment of utilization solar-energy air-energy, and specially a kind of solar energy adds double-source heat pump fine dried noodles dehydrator and is applied to fine dried noodles drying integrated system and preparation technology.
Background technology
China is the cradle of fine dried noodles technology, has the history of more than 2000 year, in history the multiplex manual production of fine dried noodles, and daylight dry in the sun yields poorly, of poor quality.Start just to adopt mechanization production until the twenties in 20th century.Fine dried noodles be salt is added by wheat flour, noodles that alkali, water are made, cut into the dried noodles of certain length after loft dried.
Fine dried noodles dry be fine dried noodles produce in a most important ring, baking room such as control bad be also easy to produce noodle rupture or turn sour, cause fine dried noodles defective work.The difference of stoving process is also larger to the outward appearance of fine dried noodles, sensory difference.Thus the selection of stoving process also has certain relation with the consumption habit of local market.The drying of fine dried noodles is a more complicated technique, will accordingly adjust each interval humiture in baking room according to the different cultivars of fine dried noodles processing, ambient temperature, ambient humidity, need certain experience accumulation.Fine dried noodles drying room can be divided into low temperature drying room, middle temperature drying room, high temperature drying room by heat supply temperature, and high temperature drying room seldom adopts because difficulty or ease control, at present most commonly low temperature drying room and middle temperature drying room.Cableway-type drying room and tunnel type drying room can be divided into by drying room structure again.Low temperature drying room is applied to cableway-type drying room structure simultaneously, and middle temperature drying room and high temperature drying room are applied to tunnel type drying room structure.The Temperature and Humidity Control technique of fine dried noodles baking room is typically as follows：
The heat source way that fine dried noodles are dried at present is essentially from several as follows：Natural gas boiler, coal-burning boiler, bavin boiler, oil burning boiler, electric boiler.Heat transfer type in drying room has warm-air pipe radiating, heat-conducting oil pipes radiating, hot-water line radiating.The heat source way energy consumption cost highest of electric boiler, typically seldom adopts.Oil burning boiler and bavin boiler and too high because of fuel cost respectively and firewood raw material problem, using also relatively fewer.Because the unit price of coal is relatively low, the heat source way that current fine dried noodles dry more than 95% all adopts coal-burning boiler, also has small part to adopt natural gas boiler.The process how to dry in fine dried noodles improves fine dried noodles product quality energy saving expense simultaneously, an always difficult problem for fine dried noodles industry.Thus we need to know the operation principle of the heat source way using burning types such as traditional combustion gas, fire coals, the deficiency of traditional fine dried noodles drying mode just can be found.
The principle of existing equipment is：
The principle that fine dried noodles are dried is sectional heat supply and dehumidifying, the traditional approach of heat supply commonly provides thermal source by boiler fired coal, by the way of heat-conducting oil pipes radiating, hot-water line radiating or warm-air pipe, heat is transported in baking room, this several heat-supplying mode is different in drying room, as follows respectively：
It is to be equipped with the ferrum pipe much containing conduction oil in drying room by the way of conduction oil, place corresponding iron pipe quantity according to the demand of warm area is different, the high local iron pipe placed of temperature is just many, the low local iron pipe placed of temperature is just few, conduction oil is sent back in drying room after the conduction oil in oil pump drive iron pipe is to boiler heat temperature raising again, a lot of cooling fans are installed in drying room, under the operation of blower fan, temperature in conduction oil is discharged into by the purpose that drying room reaches heating by iron pipe surface, and control the humidity in each area to be, by trench wet-emitting blower, the hot and humid air in drying room is expelled directly out outdoor, the fresh air of outdoor low humidity relatively enters drying room, mix with hot and humid air and discharge the purpose that drying room to reduce baking room humidity.Fine dried noodles are constantly heated the purpose that dehumidifying reaches drying in drying room.
The mode of hot-water line radiating is similar to the mode of conduction oil, and simply radiating circle matter becomes water by oil.
It is that direct outdoor fresh air is extracted into after boiler is heated and delivers to baking room using air stove, adjusts the temperature in each area by the air outlet of guide duct in drying room, then the damp-heat air in drying room is discharged outdoor, play the effect of dehumidifying.Reach the purpose of fine dried noodles drying.
Traditional fine dried noodles dry heat-supplying mode scarce limit as follows:
The temperature in drying room Nei Ge area is due to using traditional heat-conducting oil pipes radiating, hot-water line radiates, warm-air pipe radiates and to control, and the stationarity of boiler output temperature directly influences the temperature control of drying room.Input drying room by the thermal source that the modes such as fire coal, combustion gas, burning material produce after conduction oil or circulating hot water carry out secondary heat exchange to use, the stability of drying room temperature derives from the stability of thermal source.Heat source way that is coal-fired and burning material is affected very greatly by the speed of fuel combustion, and the temperature fluctuation of thermal source directly contributes drying room temperature control difficulty and increases, and in drying course, temperature contrast is larger, the non-uniform temperature in drying room Nei Ge area.The fluctuation of temperature directly influences the uniform of humidity simultaneously, in addition more than the high humidity in drying room, the experience by operator to judge, the humiture in each area substantially can not accomplish to automatically control, the humiture fluctuation in drying room Nei Ge area is big, fine dried noodles shape wayward, flexible deformation, low in glossiness, the speed of every drying of fine dried noodles differs to, poor toughness, and mouthfeel is general.Fine dried noodles sometimes produce outer dry in tide, easily turn sour after fine dried noodles packaging, crisp bar, disconnected the phenomenon generation such as save, go mouldy.
High Temperature Moist Air substantial amounts of in baking room is discharged outdoor by traditional dehumidifying mode, dehumidifying air quantity generally will reach 40 times of baking room volume, dehumidifying amount during rainy season is bigger, the heat being generally lost in dehumidifying accounts for more than the 50% of total amount of heat, while dehumidifying, thermal losses is big, increased drying energy cost.
Coal-burning boiler labor intensity of operating staff is big, and cost of labor is high.The firing equipments such as simultaneously traditional coal-burning boiler, gas fired-boiler, electric boiler, have strict use requirement, boiler plant is required for annual test every year.In addition the service life of equipment is relatively short, generally uses the time limit and changes once for 6 years, causes equipment overlapping investment.
Traditional fine dried noodles drying mode does not have humidification function, causes when winter climate is dried because moisture content dehydration in fine dried noodles surface is too fast, causes tide in dry outside fine dried noodles, fine dried noodles produce shortcake bar.
A large amount of sustainable developments consuming primary energy, being unfavorable for country.Environment is polluted by nuisances such as the carbon monoxide of burning coal generation, sulfur dioxide, cinders, some places are to forbid burning coal.The destruction of production environment also brings along the secondary pollution of fine dried noodles, not guarantee safe to food simultaneously.Fine dried noodles dry industry needs reliable energy-conservation substitute products.
Content of the invention
The purpose of this patent is, for above technical problem, there is provided a kind of solar energy to add double-source heat pump fine dried noodles dehydrator and be applied to fine dried noodles drying integrated system and preparation technology, realize using air heat energy, solar thermal energy, ground source heat can drying system do not limited by ambient temperature generally applicable, and possess dehumidifying humidification apparatus, thoroughly substituted for traditional heating system used in drying course for the fine dried noodles industry, avoid fire coal, combustion gas, the use of burning material, save primary energy, hang the high quality of fine dried noodles simultaneously.
The concrete technical scheme of this patent is as follows：
Solar energy adds double-source heat pump fine dried noodles dehydrator and is applied to fine dried noodles drying integrated system，By plane system processed、Solar heat-collection plate 6、Off-premises station 9、Drying room 30、Fine dried noodles packaging system forms，The air outlet slit of solar heat-collection plate 6 connects pressure fan 4，The outlet of pressure fan 4 enters drying room 30 by air supply duct，The air outlet of drying room 30 connects solar heat-collection plate 6 return air inlet by return air inlet，After Electric air valve 31 sends into drying room，After hot-air is mixed with the Cryogenic air in drying room，Drying room 30 temperature is risen，Then return to further through backwind tube 32 that the coolant compressor in solar heat-collection plate 6 off-premises station 9 is sequentially connected indoor set 12 by copper pipe and the metal plate of off-premises station changes vaporizer again，Metal plate changes vaporizer and connects heat exchange water pipe network by heat exchanging water pipe，Exchange grid and be separately positioned on workshop、Office building、Ground heat exchanger，Blast pipe 13 in drying room 30 connect into off-premises station 9 dehumidifying metal plate change vaporizer，On vaporizer in off-premises station 9, setting evaporator fan is used for using the vaporizer in outdoor air energy heats off-premises station 9.
Indoor set 12 heating air circulation outlet position setting supersonic humidifier in described drying room 30.
Described fine dried noodles packaging system, is made up of noodle cutter 26, transmission belt 27, packer 28, undercarriage transmission 25 docking noodle cutter 26, and the outlet of noodle cutter 26 connects transmission belt 27 and arrives packer 28.
Described plane system processed is made up of dough mixing machine 1, aging machine 2, oodle maker 3, and the material outlet of dough mixing machine 1 connects aging machine 2, and the outlet of aging machine 2 connects oodle maker 3, and the noodles peg of oodle maker 3 docks the circulation transmission 24 of drying room.
It is applied to fine dried noodles using solar energy plus double-source heat pump fine dried noodles dehydrator and dry the technique dried of integrated system it is characterised in that comprising the following steps：
Step A:Face processed, preprepared wheat flour, nutrient, adjuvant etc. is added water and pours in dough mixing machine 1, mixes and stirs through dough kneading machine 1 and forms fragmentary dough, makes dough uniform moisture, and color and luster is consistent, without fecula, has good plasticity and extensibility simultaneously；After conjunction face is terminated, aging machine 2 is opened by switch board, makes dough ripe further, moisture is evenly distributed, gluten is sufficiently formed, improve the processing performance of dough；Ripening opens oodle maker 3 by switch board after terminating；3 doughs through overcuring of oodle maker, by multiple tracks pressure roller, are progressively pressed into the dough sheet meeting specific thickness, accomplish that dough sheet is smooth, tight, thickness uniformly, no hole, no burr；After tabletting terminates, oodle maker 3 can be automatically to dough sheet cutting upper boom；
Step A, solar-heating, it is first turned on the Electric air valve 31 on ajutage 5, it is placed with temperature probe in drying room, when needing to be lifted temperature in drying room 5, pressure fan 4 is opened by switch board 29, after hot-air in solar heat-collection plate can cross pressure fan 4 and Electric air valve 31 feeding drying room, after hot-air is mixed with the Cryogenic air in drying room, drying room 30 temperature is risen, then return to again to heat in solar heat-collection plate 6 further through backwind tube 32 and send drying room 30 back to further through pressure fan 4, because fine dried noodles are in drying course, it is divided into five different warm areas in drying room 30, i.e.：Cold wind determines bar, moisturizing diaphoresis, intensification humidity discharging, cooling, slow shortcake；This five temperature are different, adjust relevant temperature by the switch of the Electric air valve 31 to different warm areas for the switch board 29, and after this five interval temperature all reach setting value, pressure fan 4 is out of service；When any one interval temperature is inadequate, pressure fan 4 and corresponding interval Electric air valve 31 open heating, and so circulation is solar energy heat distribution system.When solar energy heat distribution system heat supply is not enough, switch board 29 can automatic double-source heat pump fine dried noodles Drying unit additional heat；Fine dried noodles dry the control adjustment temperature such as following table in each area：
Step C, double-source heat pump heat supply are dried, when solar energy is when rainy season, night being unable to heat supply or heat supply deficiency, switch board 29 can require according to the humiture of different warm areas, run double-source heat pump fine dried noodles Drying unit to control the humiture in each interval, after silicon carbide reaches setting value, corresponding double-source heat pump fine dried noodles dehydrator can stop heating, and after the corresponding silicon carbide of drying room 30 is less than setting value, corresponding double-source heat pump fine dried noodles dehydrator can start and heats；Simultaneously according to the own characteristic of double-source heat pump fine dried noodles dehydrator, it heats three kinds of different operational modes, and subregion is ground source module（Reclaim cold air）, source module（Do not reclaim cold air）And air source module, different operational modes form as follows：Ground source module（Reclaim cold air）, startup optimization water pump 16, off-premises station 9 and indoor set 12, selectively source operational mode on console controller simultaneously；Because off-premises station 9 and indoor set 12 are the closed-loop refrigeration agent systems consisting of connecting copper pipe 10, refrigerant compression in system is become the gaseous state of High Temperature High Pressure by the compressor in off-premises station 9, heat release in machine 12 indoors, after being dammed by expansion valve, metal plate in off-premises station 9 changes heat absorption in vaporizer, metal plate is changed vaporizer and is connected with water pipe 21, and water pipe 21 is connected with coil pipe 22, gate valve 21, gate valve 23, gate valve 11 again respectively.In the presence of water circulating pump 16, the water in coil pipe 22 is pumped into metal plate and changes vaporizer，It is in low temperature state because metal plate changes vaporizer，Metal plate changes vaporizer and absorbs the heat in water pipe，Thus the water temperature in water pipe 21 is lowered，Then it has been recycled to coil pipe 22 again，Because coil pipe 22 is in workshop、The places such as office building，Due to workshop、The air themperature in the places such as office building is higher than the temperature of the recirculated water in coil pipe 22，In the presence of blower fan in coil pipe 22，By workshop、Air circulation in office building etc. is in coil pipe 22，The heat in recirculated water absorption air in coil pipe 22，Air themperature reduces，After rising, coil pipe recirculated water has been sent to metal plate again and has changed reduction temperature in vaporizer，Then recirculated water has been sent in coil pipe 22 again，And so on circulate，Temperature in drying room 30 is improved，And workshop、Temperature for places such as public buildings obtained decline，Serve the effect of air-conditioning，After the humidity of drying room 30 reaches setting value，Switch board 29 can start the built-in wet-emitting blower in off-premises station 9，Damp-heat air in drying room 30 is passed through in blast pipe 13 suction off-premises station 9，After dehumidifying, drying room is sent back to by discharge pipe 14.When needing humidification, by the humidification function on device Host, when humidity is less than setting value, the ultrasonic humidifier in indoor set 12 can start humidification.Shut down after reaching setting humidity.Repeat to operate above mode as source module（Reclaim cold air）；Ground source module（Do not reclaim cold air）, startup optimization water pump 16, off-premises station 9 and indoor set 12；Selectively source operational mode on console controller simultaneously；Because off-premises station 9 and indoor set 12 are the closed-loop refrigeration agent systems consisting of connecting copper pipe 10, refrigerant compression in system is become the gaseous state of High Temperature High Pressure by the compressor in off-premises station 9, heat release in machine 12 indoors, after being dammed by expansion valve, metal plate in off-premises station 9 changes heat absorption in vaporizer, metal plate is changed vaporizer and is connected with water pipe 21, and water pipe 21 is connected with gate valve 17, ground heat exchanger 18, gate valve 19, gate valve 11 again respectively.In the presence of water circulating pump 16, the water in ground heat exchanger 18 is pumped into metal plate and changes vaporizer, it is in low temperature state because metal plate changes vaporizer, metal plate changes vaporizer and absorbs the heat in water pipe, thus the water temperature in water pipe 21 is lowered, then it has been recycled in ground heat exchanger 18 again, because ground heat exchanger 18 is in underground, temperature in subsoil water or soil is in 16 degree of temperature higher than the recirculated water in ground heat exchanger 18 throughout the year, recirculated water in ground heat exchanger 18 absorbs the heat in subsoil water or soil, recirculated water in ground heat exchanger 18 has been sent to metal plate after heating up again and has changed reduction temperature in vaporizer, then recirculated water has been sent to heat absorption in ground heat exchanger 18 again, and so on circulate, temperature in drying room 30 is shut down after reaching setting value；After the humidity of drying room 30 reaches setting value, switch board 29 can start the built-in wet-emitting blower in off-premises station 9, and the damp-heat air in drying room 30 is passed through, in blast pipe 13 suction off-premises station 9, to send drying room back to by discharge pipe 14 after dehumidifying；When needing humidification, by the humidification function on device Host, when humidity is less than setting value, the ultrasonic humidifier in indoor set 12 can start humidification.Shut down after reaching setting humidity.Repeat to operate above mode as source module（Do not reclaim cold air）, it is generally used for less than 15 degree of ambient temperature；Air source module, startup optimization off-premises station 9 and indoor set 12；Because off-premises station 9 and indoor set 12 are the closed-loop refrigeration agent systems consisting of connecting copper pipe 10, refrigerant compression in system is become the gaseous state of High Temperature High Pressure by the compressor in off-premises station 9, heat release in machine 12 indoors, after being dammed by expansion valve, vaporizer in off-premises station 9 absorbs heat, run by the evaporator fan in off-premises station 9, drive outdoor air through vaporizer, the temperature of air is drained after reducing.After the humidity of drying room 30 reaches setting value, switch board 29 can start the built-in wet-emitting blower in off-premises station 9, and the damp-heat air in drying room 30 is passed through, in blast pipe 13 suction off-premises station 9, to send drying room back to by discharge pipe 14 after dehumidifying.When needing humidification, by the humidification function on device Host, when humidity is less than setting value, the ultrasonic humidifier in indoor set 12 can start humidification；Shut down after reaching setting humidity；It is applied to more than 5 degree of ambient temperature；
Step D, fine dried noodles packaging, fine dried noodles after drying are transported on noodle cutter 26 by undercarriage transmission 25, noodle cutter 26, transmission belt 27, packer 28 are started by switch board 29, noodle cutter 26 can be sheared according to setting cutting length, then the fine dried noodles sheared are transported to packer 28 by transmission belt 27, load weighted fine dried noodles are carried out automatic paper bag simultaneously or are moulded bag by packer 28 automatic weighing fine dried noodles；Fine dried noodles packaging can be exported by packer 28 after finishing automatically, and packaged fine dried noodles are packed.
The advantage of this patent is embodied in：
Solar energy and double-source heat pump fine dried noodles dehydrator are incorporated into one, when sunny, absorb the radiations heat energy of sunlight by solar panels collection, according to the heat demand in drying room, by blower fan, the heat in solar energy is transported to each interval of drying room, double-source heat pump fine dried noodles dehydrator can supplement when solar-heating is inadequate as the complementary thermal source in this system again in time simultaneously.Solar energy is organically combined so as to the conversion regime for heat energy can be obtained by various ways such as solar radiation, natural air, subsoil water, surface water, air conditioning water, soil with double-source heat pump fine dried noodles dehydrator.Can be mutually standby as heat-supplying mode, can achieve cold and heat combined supply again, accomplished that optimal fine dried noodles dry power save mode.
Solar energy and double-source heat pump fine dried noodles dehydrator are primary energy conversion, and heating efficiency is high.The computer program of main frame controls meeting according to the heat demand in different weather conditions and fine dried noodles baking room, and the confession thermal output between autobalance solar energy and double-source heat pump fine dried noodles dehydrator, because double-source heat pump fine dried noodles dehydrator itself has heating, dehumidification function.Only need to increase ultrasonic humidifier in system is applied.It is accurately controlled the temperature in fine dried noodles drying room and humidity, temperature control precision reaches 0.5%, and humid control precision reaches 0.1%.Double-source heat pump fine dried noodles dehydrator is built-in with noodle drying process, can automatically control after the data that only need to adjust humiture.The Temperature and Humidity Control high precision in drying room Nei Ge area, temperature difference fluctuation is little, and fine dried noodles shape, toughness height, lustrous surface, in good taste, have the good cooking, is not likely to produce and turns sour, crisp bar, breaks and the phenomenon such as save, go mouldy, improves product quality.
Heating system principle using solar energy plus double-source heat pump fine dried noodles dehydrator is completely different with traditional approach, the fine dried noodles moisture content that it is evaporated in drying course forms vapor in drying room, double-source heat pump fine dried noodles dehydrator is to bring hot and humid air into main frame, heat in vapor is absorbed by main frame and becomes water outflow outdoor, and heat is sent back to drying room, thermal loss very little.Reach the energy-saving effect of fine dried noodles drying.Simultaneously in the winter that the north is cold, in the case of not having solar irradiation, double-source heat pump fine dried noodles dehydrator can be automatically converted to ground source heating mode, and it heats the COP value of output and still can reach more than 350%.It is protected from weather influences, does not have the restriction of region, can be more widely used.Relatively conventional coal, natural gas can save more than 60% operating cost.
Solar energy adds double-source heat pump fine dried noodles dehydrator fine dried noodles dries integrated system, is controlled using full automatic chip inlet, according to the heat demand of different weather conditions and drying room, automatically controls the temperature of each warm area and humidity in fine dried noodles baking room.Need not want artificial.Do not need annual test, service life is up to 20 years as long as, for relatively conventional boiler, it is to avoid the overlapping investment of equipment.
Solar energy adds double-source heat pump fine dried noodles dehydrator fine dried noodles drying integrated system and increased ultrasonic humidifying system in systems, carry out conditional humidification according to the demand that fine dried noodles are dried, avoid fine dried noodles drying course produce because surface dewatering is too fast outer dry in damp, prevent noodle rupture, improve matter quality.
Solar energy adds double-source heat pump fine dried noodles dehydrator fine dried noodles dries the energy conversion that integrated system heat-supplying mode derives from cleaning, i.e. solar energy, water, air, soil.Belong to the energy saving environmental protection product of country's popularization, there is no any pollution, do not result in the secondary pollution of fine dried noodles, meet state food safety.
Solar energy adds double-source heat pump fine dried noodles dehydrator fine dried noodles dries integrated system, because double-source heat pump fine dried noodles dehydrator itself has water source heating mode, can dock with air conditioning water pipe, when fine dried noodles are dried, can provide free cold air for office, workshop, storehouse.Realize cold and heat combined supply, reach higher energy-saving effect.
Brief description
The structural representation of Fig. 1 position this patent.
Wherein, 1 dough mixing machine, aging machine 2, oodle maker 3,4 pressure fan, 5 ajutages, 6 solar heat-collection plates, 7 added transmissions, 8 trench dehumidifying, 9 off-premises stations, 10 connecting copper pipes, 11 gate valves, 12 indoor sets, 13 blast pipes, 14 discharge pipes, 15 circulating fans, 16 water circulating pumps, 17 gate valves, 18 ground heat exchangers, 19 gate valves, 20 gate valves, 21 water pipes, 22 coil pipes, 23 gate valves, 24 circulation transmissions, 25 undercarriage transmissions, 26 noodle cutters, 27 transmission belts, 28 packers, 29 switch boards, 30 drying rooms, 31 Electric air valves, 32 backwind tubes.
Specific embodiment
With reference to specific embodiment, this patent is described further.
Solar energy adds double-source heat pump fine dried noodles dehydrator and is applied to fine dried noodles drying integrated system，By plane system processed、Solar heat-collection plate 6、Off-premises station 9、Drying room 30、Fine dried noodles packaging system forms，The air outlet slit of solar heat-collection plate 6 connects pressure fan 4，The outlet of pressure fan 4 enters drying room 30 by air supply duct，The air outlet of drying room 30 connects solar heat-collection plate 6 return air inlet by return air inlet，After Electric air valve 31 sends into drying room，After hot-air is mixed with the Cryogenic air in drying room，Drying room 30 temperature is risen，Then return to further through backwind tube 32 that the coolant compressor in solar heat-collection plate 6 off-premises station 9 is sequentially connected indoor set 12 by copper pipe and the metal plate of off-premises station changes vaporizer again，Metal plate changes vaporizer and connects heat exchange water pipe network by heat exchanging water pipe，Exchange grid and be separately positioned on workshop、Office building、Ground heat exchanger，Blast pipe 13 in drying room 30 connect into off-premises station 9 dehumidifying metal plate change vaporizer，On vaporizer in off-premises station 9, setting evaporator fan is used for using the vaporizer in outdoor air energy heats off-premises station 9.
Indoor set 12 heating air circulation outlet position setting supersonic humidifier in described drying room 30.
Described fine dried noodles packaging system, is made up of noodle cutter 26, transmission belt 27, packer 28, undercarriage transmission 25 docking noodle cutter 26, and the outlet of noodle cutter 26 connects transmission belt 27 and arrives packer 28.
Described plane system processed is made up of dough mixing machine 1, aging machine 2, oodle maker 3, and the material outlet of dough mixing machine 1 connects aging machine 2, and the outlet of aging machine 2 connects oodle maker 3, and the noodles peg of oodle maker 3 docks the circulation transmission 24 of drying room.
Off-premises station 9 is connected with indoor set 12 by connecting copper pipe 10, the double-source heat pump fine dried noodles Drying unit of composition complete set, and double-source heat pump fine dried noodles Drying unit is Split type structure simultaneously.This unit has the functions such as heated constant temperature, dehumidifying, humidification, cold and heat combined supply；Dough mixing machine 1, aging machine 2, oodle maker 3 form a plane system processed completing；Noodle cutter 26, transmission belt 27, packer 28 form a complete fine dried noodles packaging system；Pressure fan 4, ajutage 5, backwind tube 32, Electric air valve 31, solar heat-collection plate 6 form the solar energy heat distribution system of complete set；Added transmission 7, trench dehumidifying 8, off-premises station 9, connecting copper pipe 10, gate valve 11, indoor set 12, blast pipe 13, discharge pipe 14, circulating fan 15, water circulating pump 16, gate valve 17, ground heat exchanger 18, gate valve 19, gate valve 20, water pipe 21, coil pipe 22, gate valve 23, circulation transmission 24, undercarriage transmission 25, drying room 30 form a complete double-source heat pump heat supply drying system；Wherein added transmission 7, circulation transmission 24, undercarriage transmission 25 are separate drive system, it is each responsible for different functional requirements, added transmission 7 is mainly responsible, and by oodle maker 3, noodles out are transferred in drying room 30, and are smoothly placed in circulation transmission 24.Circulation transmission 24 is mainly responsible for uniformly moving so as to be heated evenly fine dried noodles in baking room.The fine dried noodles dried the most at last are steadily placed in undercarriage transmission 25.Undercarriage tradition 25 is mainly responsible for the fine dried noodles of drying are steadily sent to noodle cutter 26 executing next step operation.
Equipment workflow is as follows：
Plane system processed：It is made up of dough mixing machine 1, aging machine 2, oodle maker 3.Row dough mixing machine 1 is started shipment by switch board, preprepared wheat flour, nutrient, adjuvant etc. is added water and pours in dough mixing machine 1, mix and stir through dough kneading machine 1 and form fragmentary dough, make dough uniform moisture, color and luster is consistent, without fecula, has good plasticity and extensibility simultaneously.After conjunction face is terminated, aging machine 2 is opened by switch board, makes dough ripe further, moisture is evenly distributed, gluten is sufficiently formed, improve the processing performance of dough.Ripening opens oodle maker 3 by switch board after terminating.3 doughs through overcuring of oodle maker, by multiple tracks pressure roller, are progressively pressed into the dough sheet meeting specific thickness, accomplish that dough sheet is smooth, tight, thickness uniformly, no hole, no burr.After tabletting terminates, oodle maker 3 can be automatically to dough sheet cutting upper boom, and the noodles cutting out accomplish smooth, smooth, impulse- free robustness, no drafting, no greasy dirt.It is plane system processed above.
Solar energy heat distribution system：It is made up of pressure fan 4, ajutage 5, backwind tube 32, Electric air valve 31, solar heat-collection plate 6.Operationally, it is first turned on the Electric air valve 31 on ajutage 5, it is placed with temperature probe in drying room, when needing to be lifted temperature in drying room 5, pressure fan 4 is opened by switch board 29, after hot-air in solar heat-collection plate can cross pressure fan 4 and Electric air valve 31 feeding drying room, after hot-air is mixed with the Cryogenic air in drying room, drying room 30 temperature is risen, then return to again to heat in solar heat-collection plate 6 further through backwind tube 32 and send drying room 30 back to further through pressure fan 4, because fine dried noodles are in drying course, it is divided into five different warm areas in drying room 30, that is,：Cold wind determines bar, moisturizing diaphoresis, intensification humidity discharging, cooling, slow shortcake.This five temperature are different, adjust relevant temperature by the switch of the Electric air valve 31 to different warm areas for the switch board 29, and after this five interval temperature all reach setting value, pressure fan 4 is out of service.When any one interval temperature is inadequate, pressure fan 4 and corresponding interval Electric air valve 31 open heating, and so circulation is solar energy heat distribution system.When solar energy heat distribution system heat supply is not enough, switch board 29 can automatic double-source heat pump fine dried noodles Drying unit additional heat.Fine dried noodles dry the control adjustment temperature such as following table in each area：
Double-source heat pump heat supply drying system：It is made up of added transmission 7, trench dehumidifying 8, off-premises station 9, connecting copper pipe 10, gate valve 11, indoor set 12, blast pipe 13, discharge pipe 14, circulating fan 15, water circulating pump 16, gate valve 17, ground heat exchanger 18, gate valve 19, gate valve 20, water pipe 21, coil pipe 22, gate valve 23, circulation transmission 24, undercarriage transmission 25, drying room 30.When solar energy is when rainy season, night being unable to heat supply or heat supply deficiency, switch board 29 can require according to the humiture of different warm areas, automatic running double-source heat pump fine dried noodles Drying unit come to control each interval humiture, after silicon carbide reaches setting value, corresponding double-source heat pump fine dried noodles dehydrator can stop heating, after the corresponding silicon carbide of drying room 30 is less than setting value, corresponding double-source heat pump fine dried noodles dehydrator can start and heats, because main frame uses computer control, in drying room 30, each interval precision heating temperature can reach 0.1 degree.Simultaneously according to the own characteristic of double-source heat pump fine dried noodles dehydrator, it heats three kinds of different operational modes, and subregion is ground source module（Reclaim cold air）, source module（Do not reclaim cold air）And air source module, different operational modes form as follows：
Ground source module（Reclaim cold air）：Added transmission 7, trench dehumidifying 8, off-premises station 9, connecting copper pipe 10, gate valve 11, indoor set 12, blast pipe 13, discharge pipe 14, circulating fan 15, water circulating pump 16, gate valve 17, gate valve 19, gate valve 20, water pipe 21, coil pipe 22, gate valve 23 form.Gate valve 17, gate valve 19 are closed valve, opens gate valve 11, gate valve 20, gate valve 23 simultaneously, by switch board 29 startup optimization water pump 16, off-premises station 9 and indoor set 12, selectively source operational mode on console controller simultaneously.Because off-premises station 9 and indoor set 12 are the closed-loop refrigeration agent systems consisting of connecting copper pipe 10, refrigerant compression in system is become the gaseous state of High Temperature High Pressure by the compressor in off-premises station 9, heat release in machine 12 indoors, after being dammed by expansion valve, metal plate in off-premises station 9 changes heat absorption in vaporizer, metal plate is changed vaporizer and is connected with water pipe 21, and water pipe 21 is connected with coil pipe 22, gate valve 21, gate valve 23, gate valve 11 again respectively.In the presence of water circulating pump 16, the water in coil pipe 22 is pumped into metal plate and changes vaporizer，It is in low temperature state because metal plate changes vaporizer，Metal plate changes vaporizer and absorbs the heat in water pipe，Thus the water temperature in water pipe 21 is lowered，Then it has been recycled to coil pipe 22 again，Because coil pipe 22 is in workshop、The places such as office building，Due to workshop、The air themperature in the places such as office building is higher than the temperature of the recirculated water in coil pipe 22，In the presence of blower fan in coil pipe 22，By workshop、Air circulation in office building etc. is in coil pipe 22，The heat in recirculated water absorption air in coil pipe 22，Air themperature reduces，After rising, coil pipe recirculated water has been sent to metal plate again and has changed reduction temperature in vaporizer，Then recirculated water has been sent in coil pipe 22 again，And so on circulate，Temperature in drying room 30 is improved，And workshop、Temperature for places such as public buildings obtained decline，Serve the effect of air-conditioning.After the humidity of drying room 30 reaches setting value, switch board 29 can start the built-in wet-emitting blower in off-premises station 9, and the damp-heat air in drying room 30 is passed through, in blast pipe 13 suction off-premises station 9, to send drying room back to by discharge pipe 14 after dehumidifying.When needing humidification, by the humidification function on device Host, when humidity is less than setting value, the ultrasonic humidifier in indoor set 12 can start humidification.Shut down after reaching setting humidity.Repeat to operate above mode as source module（Reclaim cold air）.It is generally used for more than 25 degree of ambient temperature.
Ground source module（Do not reclaim cold air）：It is made up of added transmission 7, trench dehumidifying 8, off-premises station 9, connecting copper pipe 10, gate valve 11, indoor set 12, blast pipe 13, discharge pipe 14, circulating fan 15, water circulating pump 16, gate valve 17, ground heat exchanger 18, gate valve 19, gate valve 20, gate valve 23.Gate valve 20, gate valve 23 are closed valve, opens gate valve 11, gate valve 17, gate valve 19 simultaneously, by switch board 29 startup optimization water pump 16, off-premises station 9 and indoor set 12.Selectively source operational mode on console controller simultaneously.Because off-premises station 9 and indoor set 12 are the closed-loop refrigeration agent systems consisting of connecting copper pipe 10, refrigerant compression in system is become the gaseous state of High Temperature High Pressure by the compressor in off-premises station 9, heat release in machine 12 indoors, after being dammed by expansion valve, metal plate in off-premises station 9 changes heat absorption in vaporizer, metal plate is changed vaporizer and is connected with water pipe 21, and water pipe 21 is connected with gate valve 17, ground heat exchanger 18, gate valve 19, gate valve 11 again respectively.In the presence of water circulating pump 16, the water in ground heat exchanger 18 is pumped into metal plate and changes vaporizer, it is in low temperature state because metal plate changes vaporizer, metal plate changes vaporizer and absorbs the heat in water pipe, thus the water temperature in water pipe 21 is lowered, then it has been recycled in ground heat exchanger 18 again, because ground heat exchanger 18 is in underground, temperature in subsoil water or soil is in 16 degree of temperature higher than the recirculated water in ground heat exchanger 18 throughout the year, recirculated water in ground heat exchanger 18 absorbs the heat in subsoil water or soil, recirculated water in ground heat exchanger 18 has been sent to metal plate after heating up again and has changed reduction temperature in vaporizer, then recirculated water has been sent to heat absorption in ground heat exchanger 18 again, and so on circulate, after temperature in drying room 30 reaches setting value, main shut-down system.After the humidity of drying room 30 reaches setting value, switch board 29 can start the built-in wet-emitting blower in off-premises station 9, and the damp-heat air in drying room 30 is passed through, in blast pipe 13 suction off-premises station 9, to send drying room back to by discharge pipe 14 after dehumidifying.When needing humidification, by the humidification function on device Host, when humidity is less than setting value, the ultrasonic humidifier in indoor set 12 can start humidification.Shut down after reaching setting humidity.Repeat to operate above mode as source module（Do not reclaim cold air）, it is generally used for less than 15 degree of ambient temperature.
Air source module：By added transmission 7, trench dehumidifying 8, off-premises station 9, connecting copper pipe 10, gate valve 11, indoor set 12, blast pipe 13, discharge pipe 14, circulating fan 15, form.By switch board 29 startup optimization off-premises station 9 and indoor set 12.Air source module is selected on console controller simultaneously.Because off-premises station 9 and indoor set 12 are the closed-loop refrigeration agent systems consisting of connecting copper pipe 10, refrigerant compression in system is become the gaseous state of High Temperature High Pressure by the compressor in off-premises station 9, heat release in machine 12 indoors, after being dammed by expansion valve, vaporizer in off-premises station 9 absorbs heat, run by the evaporator fan in off-premises station 9, drive outdoor air through vaporizer, the temperature of air is drained after reducing.After the humidity of drying room 30 reaches setting value, switch board 29 can start the built-in wet-emitting blower in off-premises station 9, and the damp-heat air in drying room 30 is passed through, in blast pipe 13 suction off-premises station 9, to send drying room back to by discharge pipe 14 after dehumidifying.When needing humidification, by the humidification function on device Host, when humidity is less than setting value, the ultrasonic humidifier in indoor set 12 can start humidification.Shut down after reaching setting humidity.Repeat to operate above mode as air source module, be generally used for more than 5 degree of ambient temperature.
Fine dried noodles packaging system：It is made up of noodle cutter 26, transmission belt 27, packer 28, fine dried noodles after drying are transported on noodle cutter 26 by undercarriage transmission 25, noodle cutter 26, transmission belt 27, packer 28 are started by switch board 29, noodle cutter 26 can be according to the cutting length automatic shearing being previously set, then the fine dried noodles sheared are transported to packer 28 by transmission belt 27, load weighted fine dried noodles are carried out automatic paper bag simultaneously or are moulded bag by packer 28 automatic weighing fine dried noodles.Fine dried noodles packaging can be exported by packer 28 after finishing automatically, and packaged fine dried noodles are packed.It is fine dried noodles packaging system above.
When plane system processed, solar energy heat distribution system, double-source heat pump heat supply drying system, fine dried noodles packaging system are constantly in running hours, as solar energy adds double-source heat pump fine dried noodles dehydrator and is applied to fine dried noodles and dries integrated system.
Solar energy adds double-source heat pump fine dried noodles dehydrator and is applied to fine dried noodles drying integrated system when the drying of drying room heats flux matched, the structure that fine dried noodles drying room must be fully taken into account is tunnel type or cableway-type, it is the factor such as low temperature drying room, middle temperature drying room, or the size of high temperature drying room and oodle maker and local use environment.Characteristic then in conjunction with solar energy plus double-source heat pump fine dried noodles dehydrator to adjust the structure of required total heating capacity and main frame.Main frame needs flexibly to select with reference to different places, can be that split-type structural occurs or monolithic construction occurs.Sometimes for the humiture reaching in drying room 30 evenly, it is also adopted by the mode that airduct is connected with indoor set 12, be simultaneously charged into a small amount of circulating fan 15.
Solar energy adds double-source heat pump fine dried noodles dehydrator and is applied to fine dried noodles drying integrated system, is not limited by ambient temperature, can widely use.
This patent utilizes solar thermal energy and underground heat energy, adapts to use under multiple environment occasions, efficiency utilization rate is high, control of product quality is stable.Thoroughly substituted for traditional heating system used in drying course for the fine dried noodles industry, that is, fire coal, combustion gas, the use of burning material, save primary energy, hang the high quality of fine dried noodles simultaneously.
Claims (3)
1. solar energy adds double-source heat pump fine dried noodles dehydrator and is applied to fine dried noodles and dries integrated system, be made up of plane system processed, solar heat-collection plate, off-premises station, drying room, fine dried noodles packaging system it is characterised in that：The air outlet slit of solar heat-collection plate connects pressure fan, the outlet of pressure fan enters drying room by air supply duct, the air outlet of drying room connects solar heat-collection plate return air inlet by return air inlet, after Electric air valve connects drying room, backwind tube is connected to solar heat-collection plate, coolant compressor in off-premises station is sequentially connected indoor set by copper pipe and the metal plate of off-premises station changes vaporizer, metal plate changes vaporizer and connects heat exchange water pipe network by heat exchanging water pipe, exchange grid and be separately positioned on workshop, office building, ground heat exchanger, blast pipe in drying room connect into off-premises station dehumidifying metal plate change vaporizer, on vaporizer in off-premises station, setting evaporator fan is used for using the vaporizer in outdoor air energy heats off-premises station.
2. solar energy according to claim 1 add double-source heat pump fine dried noodles dehydrator be applied to fine dried noodles dry integrated system it is characterized in that：Indoor set heating air circulation outlet position setting supersonic humidifier in described drying room；Described fine dried noodles packaging system, is made up of noodle cutter, transmission belt, packer, undercarriage transmission docking noodle cutter, and the outlet of noodle cutter connects transmission and takes packer to；Described plane system processed is made up of dough mixing machine, aging machine, oodle maker 3, and the material outlet of dough mixing machine connects aging machine, and the outlet of aging machine connects oodle maker, and the noodles peg of oodle maker docks the circulation transmission of drying room.
3. it is applied to fine dried noodles using solar energy plus double-source heat pump fine dried noodles dehydrator and dry the technique dried of integrated system it is characterised in that comprising the following steps：
Step A:Face processed, preprepared wheat flour, nutrient, adjuvant etc. is added water and pours in dough mixing machine, mixes and stirs through dough kneading machine and forms fragmentary dough, makes dough uniform moisture, and color and luster is consistent, without fecula, has good plasticity and extensibility simultaneously；After conjunction face is terminated, aging machine is opened by switch board, makes dough ripe further, moisture is evenly distributed, gluten is sufficiently formed, improve the processing performance of dough；Ripening opens oodle maker by switch board after terminating；Oodle maker, the dough through overcuring, by multiple tracks pressure roller, is progressively pressed into the dough sheet meeting specific thickness, accomplish that dough sheet is smooth, tight, thickness uniformly, no hole, no burr；After tabletting terminates, oodle maker can be automatically to dough sheet cutting upper boom；
Step B, solar-heating, it is first turned on the Electric air valve on ajutage, it is placed with temperature probe in drying room, when needing to be lifted temperature in drying room, pressure fan is opened by switch board, after hot-air in solar heat-collection plate can cross pressure fan and Electric air valve feeding drying room, after hot-air is mixed with the Cryogenic air in drying room, drying room temperature is risen, then return to again in solar heat-collection plate to heat further through backwind tube and send drying room back to further through pressure fan 4, because fine dried noodles are in drying course, it is divided into five different warm areas in drying room, that is,：Cold wind determines bar, moisturizing diaphoresis, intensification humidity discharging, cooling, slow shortcake；This five temperature are different, adjust relevant temperature by the switch of the Electric air valve to different warm areas for the switch board, and after this five interval temperature all reach setting value, pressure fan is out of service；When any one interval temperature is inadequate, pressure fan and corresponding interval Electric air valve open heating, and so circulation is solar energy heat distribution system；When solar energy heat distribution system heat supply is not enough, start double-source heat pump fine dried noodles Drying unit additional heat；Fine dried noodles dry the control adjustment temperature such as following table in each area：
Double-source heat pump heat supply is dried, when solar energy is when rainy season, night being unable to heat supply or heat supply deficiency, run double-source heat pump fine dried noodles Drying unit to control the humiture in each interval, after silicon carbide reaches setting value, corresponding double-source heat pump fine dried noodles dehydrator can stop heating, after the corresponding silicon carbide of drying room is less than setting value, corresponding double-source heat pump fine dried noodles dehydrator can start and heats；Simultaneously according to the own characteristic of double-source heat pump fine dried noodles dehydrator, it heats three kinds of different operational modes, and subregion is ground source module（Reclaim cold air）, source module（Do not reclaim cold air）And air source module, different operational modes form as follows：Ground source module（Reclaim cold air）, startup optimization water pump, off-premises station and indoor set, selectively source operational mode on console controller simultaneously；Because off-premises station and indoor set are the closed-loop refrigeration agent systems consisting of connecting copper pipe, refrigerant compression in system is become the gaseous state of High Temperature High Pressure by the compressor in off-premises station, heat release in machine indoors, after being dammed by expansion valve, change heat absorption in vaporizer in the metal plate in off-premises station, metal plate is changed vaporizer and is connected with water pipe, and water pipe is connected with coil pipe, gate valve, gate valve, gate valve again respectively；In the presence of water circulating pump, the water in coil pipe is pumped into metal plate and changes vaporizer，It is in low temperature state because metal plate changes vaporizer，Metal plate changes vaporizer and absorbs the heat in water pipe，Thus the water temperature in water pipe is lowered，Then it has been recycled to coil pipe again，Because coil pipe is in workshop、The places such as office building，Due to workshop、The air themperature in the places such as office building is higher than the temperature of the recirculated water in coil pipe，In coils in the presence of blower fan，By workshop、Air circulation in office building etc. is in coil pipe，The heat in recirculated water absorption air in coil pipe，Air themperature reduces，After rising, coil pipe recirculated water has been sent to metal plate again and has changed reduction temperature in vaporizer，Then recirculated water has been sent in coil pipe again，And so on circulate，Temperature in drying room is improved，And workshop、Temperature for places such as public buildings obtained decline，Serve the effect of air-conditioning，After the humidity of drying room reaches setting value，Switch board can start the built-in wet-emitting blower in off-premises station，Damp-heat air in drying room is passed through in blast pipe suction off-premises station，After dehumidifying, drying room is sent back to by discharge pipe；When needing humidification, by the humidification function on device Host, when humidity is less than setting value, the ultrasonic humidifier in indoor set can start humidification；Shut down after reaching setting humidity；Repeat to operate above mode as source module（Reclaim cold air）；Ground source module（Do not reclaim cold air）, startup optimization water pump, off-premises station and indoor set；Selectively source operational mode on console controller simultaneously；Because off-premises station and indoor set are the closed-loop refrigeration agent systems consisting of connecting copper pipe, refrigerant compression in system is become the gaseous state of High Temperature High Pressure by the compressor in off-premises station, heat release in machine indoors, after being dammed by expansion valve, change heat absorption in vaporizer in the metal plate in off-premises station, metal plate is changed vaporizer and is connected with water pipe, and water pipe is connected with gate valve, ground heat exchanger, gate valve, gate valve again respectively；In the presence of water circulating pump, the water in ground heat exchanger is pumped into metal plate and changes vaporizer, it is in low temperature state because metal plate changes vaporizer, metal plate changes vaporizer and absorbs the heat in water pipe, thus the water temperature in water pipe is lowered, then it has been recycled in ground heat exchanger again, because ground heat exchanger is in underground, temperature in subsoil water or soil throughout the year degree of being in be higher than ground heat exchanger in recirculated water temperature, recirculated water in ground heat exchanger absorbs the heat in subsoil water or soil, recirculated water in ground heat exchanger has been sent to metal plate after heating up again and has changed reduction temperature in vaporizer, then recirculated water has been sent to heat absorption in ground heat exchanger again, and so on circulate, temperature in drying room is shut down after reaching setting value；After the humidity of drying room reaches setting value, start the built-in wet-emitting blower in off-premises station, the damp-heat air in drying room is passed through, in blast pipe suction off-premises station, to send drying room back to by discharge pipe after dehumidifying；When needing humidification, by the humidification function on device Host, when humidity is less than setting value, the ultrasonic humidifier in indoor set can start humidification；Shut down after reaching setting humidity；Repeat to operate above mode as source module（Do not reclaim cold air）, ambient temperature below degree of being generally used for；Air source module, startup optimization off-premises station and indoor set；Because off-premises station and indoor set are the closed-loop refrigeration agent systems consisting of connecting copper pipe, refrigerant compression in system is become the gaseous state of High Temperature High Pressure by the compressor in off-premises station, heat release in machine indoors, after being dammed by expansion valve, vaporizer in off-premises station absorbs heat, run by the evaporator fan in off-premises station, drive outdoor air through vaporizer, the temperature of air is drained after reducing；After the humidity of drying room reaches setting value, switch board can start the built-in wet-emitting blower in off-premises station, and the damp-heat air in drying room is passed through, in blast pipe suction off-premises station, to send drying room back to by discharge pipe after dehumidifying；When needing humidification, by the humidification function on device Host, when humidity is less than setting value, the ultrasonic humidifier in indoor set can start humidification；Shut down after reaching setting humidity；It is applied to more than 5 degree of ambient temperature；
Step C, fine dried noodles packaging, fine dried noodles after drying are transported on noodle cutter by undercarriage transmission, noodle cutter, transmission belt, packer are started by switch board, noodle cutter can be sheared according to setting cutting length, then the fine dried noodles sheared are transported to packer by transmission belt, load weighted fine dried noodles are carried out automatic paper bag simultaneously or are moulded bag by packer automatic weighing fine dried noodles；Fine dried noodles packaging can be exported by packer after finishing automatically, and packaged fine dried noodles are packed.
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| CN107421315A (en) * | 2017-06-28 | 2017-12-01 | 贵州绿卡能科技实业有限公司 | Low sunshine solar-energy air-energy integrates drying system |
| CN112414023A (en) * | 2020-11-24 | 2021-02-26 | 襄阳丰庆源面业股份有限公司 | Medium-temperature high-humidity drying process for noodles |
| CN113465321A (en) * | 2021-05-21 | 2021-10-01 | 常州大学 | Solar Fresnel triple drying and circulating preservation system |
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