CN106439682B - A kind of condenser for dipped beam car light mould group - Google Patents
A kind of condenser for dipped beam car light mould group Download PDFInfo
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- CN106439682B CN106439682B CN201610866450.8A CN201610866450A CN106439682B CN 106439682 B CN106439682 B CN 106439682B CN 201610866450 A CN201610866450 A CN 201610866450A CN 106439682 B CN106439682 B CN 106439682B
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- light
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V7/00—Reflectors for light sources
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B19/00—Condensers, e.g. light collectors or similar non-imaging optics
- G02B19/0033—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use
- G02B19/0047—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with a light source
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2102/00—Exterior vehicle lighting devices for illuminating purposes
- F21W2102/10—Arrangement or contour of the emitted light
- F21W2102/17—Arrangement or contour of the emitted light for regions other than high beam or low beam
- F21W2102/18—Arrangement or contour of the emitted light for regions other than high beam or low beam for overhead signs
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
A kind of condenser for dipped beam car light mould group, including concentration structure (1), dead line form structure (2), the dark space 50L forms structure (3), the area III forms structure (4), SEG10 brightness reduces structure (5).It includes that the area III broadens to form structure (4-1) and HV brightness reduction structure (4-2) that the area III, which forms structure (4),;Dead line forms structure (2) and is set to condenser front end, SEG10 brightness reduces structure (5) and is set to condenser bottom, the area III forms structure (4) and is set to condenser bottom and is located at SEG10 brightness reduction structure (5) front end, the dark space 50L forms structure (3) and is set to condenser bottom, is located at the area III and is formed between structure (4) and dead line formation structure (2).According to the present invention, by other than lens other all optical elements and condenser part become one, space efficiency utilization greatly improves;Position precision between each optical function component is guaranteed, and without location error;It is at low cost.
Description
Technical field
The present invention relates to car lights, in particular it relates to a kind of condenser for dipped beam car light mould group.
Background technique
Currently, application comparative maturity of the LED light source in dipped beam car light mould group, the dipped beam car light mould group of LED light source
It is varied, but mould group minimizes, structure is simple, low cost and high-performance are development trends, and in these areas, there are also many
Development space, have features above car light mould group have good market potential.
Existing car light mould group, condenser generally only have single concentration structure, meet specific regulation (ratio to be formed
Such as ECE R123Class C, V, E regulation) dipped beam light shape, it is necessary to have the parts such as barn door, disadvantage of this is that
Not enough simplify in structure.
Existing car light mould group, in order to meet specific regulation, what is had will be arranged dozens of LED light source, by tens of
Part in a LED carries out bright, control of going out, and realizes that the brightness of specific region in dipped beam light shape changes, disadvantage of this is that,
The cost of mould group because LED light source large number of, higher cost, and mould group space is larger.
Therefore, this neighborhood technical issues that need to address are at present: the existing car light mould group containing condenser, integrated
Degree is lower, in order to form dead line, and reduces the brightness of some regions, and still with the realization of barn door part is increased, this makes
The structure of car light mould group is not simple enough, and volume is not small and exquisite enough;It is either controlled by the light on and off of a large amount of LED specific in dipped beam light shape
The brightness change in region, the cost that does so is inevitable higher, and there are many quantity due to the LED of needs and concentration structure quantity,
The volume of entire mould group is larger.
Summary of the invention
In order to overcome the problems referred above, it is an object of the invention to: a kind of condenser for dipped beam car light mould group is provided, it is described
A kind of technical solution of the condenser for dipped beam car light mould group is as follows:
A kind of condenser for dipped beam car light mould group, including concentration structure (1), dead line form structure 2, the dark space 50L
Form structure 3, the area III forms structure 4, SEG10 brightness reduces structure 5 and condenser mounting structure 6, which is characterized in that
The concentration structure (1) is set to the rear end of condenser, i.e. LED light source,
The dead line forms structure 2, and the end profile curve at nearly lens end is arc-shaped, before condenser
End,
It is section hillside shape protrusion that the SEG10 brightness, which reduces structure 5, set on the bottom of condenser, so that being radiated at institute
Stating SEG10 brightness reduces the regulation test zone that the light in structure 5 corresponds to dipped beam light shape SEG10, inhibits the bright of the region SEG10
Height is spent,
The area III forms the front end that structure 4 is set to the bottom of condenser and is located at SEG10 brightness reduction structure 5,
The area III forms structure 4 and is used to form the broadening of dipped beam light shape, and the HV test point brightness of the area III light shape part is dropped
It is low,
The dark space 50L forms the bottom that structure 3 is set to condenser, which makes in dipped beam light shape that 50L regional luminance can
Control.
According to the present invention, LED light source is set at the back-end central of the concentration structure 1, is converged by the concentration structure 1
The most of front end face for forming structure 2 through the dead line of light projects, and forms the dwell portion of dipped beam light shape, is radiated at described
The dark space 50L forms the light in structure 3 through its reflection and refraction, this some light is weakened, dipped beam light shape 50L test point is reduced
Brightness;It is radiated at the light that the area III is formed in structure 4 and forms the dipped beam light area Xing III part, be radiated at the SEG10
Brightness reduces light reflection and refraction in structure 5, this some light is weakened, it is bright to reduce dipped beam light shape SEG10 test zone
Degree.
It is preferred according the present invention, that the dead line forms structure 2, the end profile curve at nearly lens end is in vertical
Directly in light move towards and/or along light trend concave or convex it is arc-shaped, to form 15 ° or 45 ° of cut-off wire shaped.
It is preferred according the present invention, that the dark space 50L forms the bottom that structure 3 is set to condenser, and it is located at described
The area III forms structure 4 and the dead line and is formed between structure 2, which forms structure vertical in the light direction of propagation,
That is the axial protrusion triangular in shape of dipped beam irradiation.
It is emphasis of the invention that the SEG10 brightness, which reduces structure, when doing dipped beam car light mould group using this condenser,
For source efficiency generally 50% or more, efficiency even can be close to 60%, and not have to setting fan generally, because LED disperses
Arrangement, heat dissipation effect is preferable, in order to make full use of this high efficiency and excellent heat radiation performance of condenser cooperated with LED light source, closely
The luminous flux of light is exported in general 1000lm or more, if not making structure specially reduces the regulation test section of this part SEG10
The brightness in domain, brightness is relatively high, and regulation judgement can be unqualified.In order to make the brightness in the region SEG10 in dipped beam light shape exist
12300cd is hereinafter, the method used before is to carry out shaded portions light using one piece of transparent barn door, directly without the present invention
The structure for reducing SEG10 regional luminance is made on condenser simply, and effect is good, is mainly reflected in light shape more evenly.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that
The area III broadens to form structure 4-1, and the light of overall width 10-15mm, height 0.3-0.7mm, process are formed
The broadening of the area III,
In order to be diffused to light, the brightness in the area III is set to meet laws and regulations requirement, the area III broadens to form structure 4-1
Front end face is in arc-shaped, the radius R5-R10mm of minor radius.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that the HV brightness reduces
Structure 4-2 is triangle or polygon protrusion, to reduce HV brightness.
Preferably, the area III broadens to form front end of the structure 4-1 towards condenser in concave arc.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that
The HV brightness reduces structure structure 4-2, and the middle front part to form structure 4-1 is broadened positioned at the area III;
The HV brightness, which reduces structure structure 4-2 and is located at the area III, broadens the middle part to form structure 4-1, described in meaning
HV brightness reduction structure structure 4-2 is located at the area III and broadens the concave arc bottom to form structure 4-1,
The HV brightness, which reduces structure structure 4-2 and is located at the area III, broadens the front to form structure 4-1, described in meaning
HV brightness reduction structure structure 4-2 ratio broadening forms structure 4-1 and is closer than condenser forward position.
In addition, according to the present invention, the HV brightness reduces structure structure 4-2 and the area III broadens to form structure 4-1's
The angle of bottom surface (the i.e. described area III broadens the bearing surface to form structure 4-1 with SEG10 brightness reduction structure 5) is in blunt
Angle,
According to the present invention, the HV brightness reduces structure structure 4-2 and the area III broadens the front end to form structure 4-1
Face (i.e. the tangent line of the interior concaved circular cambered surface of the two junction) angle is at an acute angle.
The light issued by LED light source, the part of effective use, central inlet structure 1-1, another before a part is irradiated to
Part is exactly to be irradiated on the central inlet structure 1-2 of side, and preceding central inlet structure plays refraction action to the light being irradiated to thereon,
Light after being refracted enters inside condenser.
The preceding central inlet structure 1-1 is set to the center inside front end of the concentration structure 1, material and condenser material
It is identical, it is the plastics or resin of transparent class, which injects in condenser after being reflected from the light that LED light source projects
Portion.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that
It includes that the area III broadens to form structure 4-1 and HV brightness reduction structure 4-2 that the area III, which forms structure 4,;
The area III, which broadens, to form that the front end structure 4-1 is arc-shaped, and rear end is and SEG10 brightness reduces the front end phase of structure 5
The chip shape of connection, HV brightness, which is arranged, in the two middle position reduces structure 4-2;
It is triangle or polygon protrusion that the HV brightness, which reduces structure 4-2, to reduce HV brightness.
The area III forms the light being irradiated in structure 4, and wherein most broadens to form structure through the area III
The front end face of 4-1 projects, and forms the broadening of dipped beam light shape, and another fraction is radiated at the HV brightness and reduces on structure 4-2, warp
It is reflected and refraction, so that the HV test point brightness of the area III light shape part reduces.
According to the present invention, so that the HV test point brightness of the area III light shape part reduces, it can be made in the premise for meeting regulation
There is down larger surplus.
So-called HV, is illustrated in fig. 11 shown below, and is a test point on photometric screen, is H-H line (horizontal axis) and V-V line
The intersection point of (longitudinal axis), i.e. (0,0) position.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that
The area III broadens to form structure 4-1, and the light of overall width 10-15mm, height 0.3-0.7mm, process are formed
The broadening of the area III,
The area III broadens arc-shaped, the radius R5-R10mm to form that structure 4-1 front end face is in minor radius.
The area III broadens to form structure 4-1 front end face in the arc-shaped to be diffused light of minor radius, makes
The brightness in the area III meets laws and regulations requirement.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that the HV brightness reduces
Structure structure 4-2 broadens the middle front part to form structure 4-1 positioned at the area III, and itself and the area III broaden to form structure
The angle of the bottom surface of 4-1 broadened in obtuse angle with the area III to be formed structure 4-1 front end face angle it is at an acute angle.
As a result, the light for being irradiated to the HV brightness reduction structure structure 4-2 is refracted and changes original light
The HV point and its neighbouring light that path, no longer irradiation form the area dipped beam III, reduce the brightness of HV point.
It is the bottom view of condenser shown in described following Fig. 7 and Fig. 8 in middle front part position, HV brightness reduces structure 4-2
The middle position to form the front end structure 4-1 arc surface, bottom surface and front end face are broadened in the area III as shown in figure 9, angled relationships such as
Shown in Figure 10.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that
What the SEG10 brightness reduced structure 5 moves towards section triangle in obtuse angle along condenser light, and with condenser bottom
Two angles that face connects are acute angle,
Being irradiated to the SEG10 brightness reduces the region SEG10 that the light on 5 region of structure corresponds to dipped beam light shape,
The light that being irradiated to the SEG10 brightness reduces in structure 5 is formed after a part total reflection through the dead line
The front end face of structure 2 projects, and another part projects condenser after directly or repeatedly being reflected.
According to the present invention, the light being irradiated in the SEG10 brightness reduction structure 5, after a part total reflection, through described
The front end face that dead line forms structure 2 projects, and another part projects condenser after directly or repeatedly being reflected, not from described section
The front end face that only line forms structure 2 projects,
According to the present invention, the light projected from the front end face that the dead line forms structure 2, forms dipped beam light shape
The region SEG10, brightness is in 12300cd or less.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that the SEG10 brightness drop
The surface of low structure 5 forms dermatoglyph, is scattered to the light being mapped to thereon and luminous energy consumes, reduce in dipped beam light shape
The energy in the region SEG10.
Preferably, according to the present invention, the surface that the SEG10 brightness reduces structure 5 forms dermatoglyph, reduces dipped beam light shape
In the region SEG10 energy so that its brightness is in 12300cd or less.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that the condenser installation
Structure 6 is set to the two sides of condenser;The concentrator construction is arranged 2 or more.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that on the downside of the condenser
Face is concave curved surface or plane, and condenser downside is formed with along two part of left and right that optically focused trend has drop, described poly-
The line of demarcation of two part of left and right with drop of light device (1) downside is located at condenser (1) downside along optically focused trend
Portion, the drop is having a size of 0.4-0.6mm range.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that the condenser
(1) it is the plate across left and right two part condenser (1) the downside line of demarcation with drop that the area III of downside, which forms structure 4,
Shape protrusion, protrusion downside are concave arc.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that the SEG10 is bright
Degree reduces structure 5 across left and right two part condenser (1) the downside line of demarcation with drop, and drops in the SEG10 brightness
Low 5 surface of structure also differs two part of left and right with drop.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that the condenser installation
Structure 6 includes that two rectangles for carrying out the fixed screw hole of installation and being pre-positioned condenser condenser are led
Slot, screw hole and guide groove are respectively placed in condenser two sides, are equipped in screw hole and carry out pinpoint positioning bar to condenser.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that the material of the condenser
Material is the plastics or resin of transparent class.For example, PC, model LC1500PC, model LC1500.
A kind of condenser for dipped beam car light mould group according to the present invention, which is characterized in that
The concentration structure 1 includes preceding central inlet structure 1-1, side central inlet structure 1-2 and catoptric arrangement 1-3;
The preceding central inlet structure 1-1 is set to the center inside front end of the concentration structure 1,
The catoptric arrangement 1-3 is located at the tail end of condenser, is circular arc taper set on the outside of the concentration structure 1,
The side central inlet structure 1-2 is set to the inside of the concentration structure 1, and connects the preceding central inlet structure
The 1-1 and catoptric arrangement 1-3;
The light issued by dipped beam LED light source is through the preceding central inlet structure 1-1, the side central inlet structure 1-2
Refraction and the catoptric arrangement 1-3 total reflection after, propagate forward.
As shown in Figure 1, preceding central inlet structure 1-1 and side central inlet structure 1-2 collectively constitute the indent of concentration structure 1
Face, wherein preceding central inlet structure 1-1 is the front end face of inner concave, side central inlet structure 1-2 is the side wall surface of inner concave.
In addition, the two shape is different, preceding central inlet structure 1-1 is that boundary is circular cambered surface, side central inlet structure
1-2 is that both ends boundary is all arc-shaped tapered cylinder cambered surface;The two essential does not have difference, is issued to LED light source
Light reflected, inject condenser inside.But the light after premenstrual central inlet structure 1-1 refraction is not irradiated to
Catoptric arrangement 1-3, and the light after side central inlet structure 1-2 refraction, are irradiated to catoptric arrangement 1-3, then through catoptric arrangement
1-3 total reflection.
A kind of condenser for dipped beam car light mould group according to the present invention, the section of the catoptric arrangement 1-3 is outer
Convex, the tail end of the catoptric arrangement 1-3 are equipped with the bowl-shape light entrance groove backwards to LED light source direction of illumination.
The arc section of side central inlet structure 1-2 includes irregular circular arc line.
The preceding central inlet structure 1-1 is set to the center inside front end of the concentration structure 1, and position and optically focused is arranged
Equipment material is identical, is the plastics or resin of transparent class, for example, PC, model LC1500PC, model LC1500.The structure will be certainly
The light that LED light source projects is injected inside condenser after being reflected.
A kind of condenser for dipped beam car light mould group according to the present invention, the HV brightness reduce structure structure 4-2,
The middle front part to form structure 4-1 is broadened positioned at the area III, and itself and the area III broaden the bottom surface to form structure 4-1
Angle broadened in obtuse angle with the area III to be formed structure 4-1 front end face angle it is at an acute angle so that being irradiated to the HV brightness
Reduce structure structure 4-2 light be refracted and change original opticpath, no longer irradiation formed the area dipped beam III HV point and
Light near it reduces the brightness of HV point.
It is another emphasis of the invention that the HV brightness, which reduces structure 4-2, if the not structure, though the brightness of HV point
So can also with the maximum value 625cd of rules and regulations hereinafter, still surplus can be smaller, and with the raising of luminous flux of light source,
Stability is bad, it is possible to which HV point brightness can increase, and it is unqualified that regulation is judged, have HV brightness to reduce structure, can be with
Guarantee the brightness of HV point in 625cd or less.
A kind of condenser for dipped beam car light mould group according to the present invention, it is vertical that the dark space 50L, which forms structure 3,
Triangular hill structure in the light direction of propagation, it is preferred that be the isosceles triangle on 10-20 ° of bottom edge.It is further preferred that
The structure triangle is the isosceles triangle on 15 ° of bottom edge.
The dark space 50L, which forms structure, to make dipped beam under the premise of with sufficient light, do not generate dazzling, Yi Mianying
Ring the normal driving behavior of opposite car driver.
The beneficial effects of the present invention are:
By other than lens other all optical elements and condenser part become one, spatially compare,
Occupancy volume is smaller, and space efficiency utilization greatly improves;
Optical element integration, so that the position precision between each optical function component is guaranteed, without assembling
Bring location error;
Number of parts is less, at low cost;
To reach the brightness for reducing the region SEG10 in dipped beam light shape, barn door is reduced without special brightness, it will
SEG10 brightness reduces structure and accomplishes on dipped beam condenser, saves part, and structure is simple;
Increasing HV brightness reduces structure, so that the brightness of HV point is lower, more stable in dipped beam light shape, has more regulations
Value judges surplus.
Detailed description of the invention
Fig. 1 is three-dimensional structure diagram one of the present invention for the condenser of dipped beam car light mould group.
Fig. 2 is three-dimensional structure diagram two of the present invention for the condenser of dipped beam car light mould group.
Fig. 3 is the three-dimensional structure diagram that the present invention forms structure for the area III of the condenser of dipped beam car light mould group.
Fig. 4 is that the condenser containing the present invention for dipped beam car light mould group is formed by dipped beam light shape schematic diagram.
Fig. 5 is that condenser of the present invention for dipped beam car light mould group is formed by the area III light shape schematic diagram.
Fig. 6 is that the present invention moves towards to illustrate for SEG10 brightness reduction structure glazed thread in the condenser of dipped beam car light mould group
Figure.
Fig. 7 is the HV brightness reduction structure 4-2 setting signal that the present invention forms structure for the dipped beam car light mould area Zu III
Figure.
Fig. 8 is the HV brightness reduction structure 4-2 setting amplification that the present invention forms structure for the dipped beam car light mould area Zu III
Schematic diagram.
Fig. 9 is that the area III that the present invention forms structure for the dipped beam car light mould area Zu III broadens to form structure 4-1 and HV
Brightness reduces structure 4-2 and schematic diagram is arranged.
Figure 10 is the enlarged diagram of Fig. 9.
Figure 11 is HV luminance test point schematic diagram.
Figure 12 A, B are respectively the concentration structure schematic diagram of condenser of the present invention.
In figure, 1. concentration structures, 2. dead lines form structure, and 3. dark spaces 50L form structure, and the area 4.III forms structure,
5.SEG10 brightness reduces structure, 6. condenser mounting structures, the side 1-1. central inlet structure, central inlet structure before 1-2., 1-
3. catoptric arrangement, the area 4-1.III broadens to form structure, and 4-2.HV brightness reduces structure.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and specific examples.
Embodiment
As illustrated in fig. 1 and 2, the embodiment of the invention provides a kind of condensers for dipped beam car light mould group, are used for automobile
Lower beam illumination, be placed in car headlamp.The condenser includes concentration structure 1, dead line forms structure 2, the dark space 50L is formed
Structure 3, the area III form structure 4, SEG10 brightness reduces structure 5 and condenser mounting structure 6.The condenser overall dimension is length
About 65mm, wide about 50mm, high about 10mm.The material of condenser is the plastics or resin of transparent class, this specific embodiment uses
Material is PC, refractive index 1.586-1.587.
Concentration structure 1 is set to the rear end of condenser, and dead line forms the front end that structure 2 is set to condenser, SEG10 brightness drop
Low structure 5 is set to the bottom of condenser, and the area III forms structure 4 and is set to the bottom of condenser and is located at SEG10 brightness reduction structure
5 front end, the dark space 50L form the bottom that structure 3 is set to condenser, and are located at the area III and form structure 4 and dead line formation structure
Between 2, condenser mounting structure 6 is set to the two sides of condenser, and 1 number of concentrator construction is 4.
LED light source is set at the back-end central of concentration structure 1, and the light converged by concentration structure 1 is most of through dead line
The front end face for forming structure 2 projects, and forms the dwell portion of dipped beam light shape, is radiated at the light warp that the dark space 50L is formed in structure 3
It is reflected and refraction, this some light is weakened, and reduces the 50L test point brightness of dipped beam light shape;It is radiated at the area III and forms structure 4
On light formed the dipped beam light area Xing III part, be radiated at SEG10 brightness reduce structure 5 on light reflection and refraction, will
This some light weakens, and reduces the SEG10 test zone brightness of dipped beam light shape.
There are two types of the luminous flux of light source of 4 LED: 750lm and 250lm, wherein an intermediate maximum light condenser position cloth
Set the LED of 750lm, the LED of the one arrangement 250lm in two, the left side and the right, the dipped beam light shape schematic diagram of formation as shown in figure 4,
Dipped beam exports 1000lm or so, brightness 55lx or so.
Concentration structure 1 includes preceding central inlet structure 1-1, side central inlet structure 1-2 and catoptric arrangement 1-3, preceding center
Entrance structure 1-1 is set to the center inside front end of concentration structure 1, and catoptric arrangement 1-3 is set to the outside of concentration structure 1, side center
Entrance structure 1-2 is set to the inside of concentration structure 1, and connects preceding central inlet structure 1-1 and catoptric arrangement 1-3, concentration structure 1
Back-end central at be arranged LED light source, the premenstrual central inlet structure 1-1 of light, the side central inlet issued by dipped beam LED light source
After the refraction of structure 1-2 and the total reflection of catoptric arrangement 1-3, propagate forward.
As shown in figure 3, structure 4 includes that the area III broadens to form structure 4-1 and HV brightness reduction structure 4-2, the area III is formed
The light being irradiated in structure 4, wherein most broaden the front end face injection to form structure 4-1 through the area III, form dipped beam light
The broadening of shape, another fraction are radiated at HV brightness and reduce on structure 4-2, through its reflection and refraction, so that the area III light shape part
HV test point brightness reduce, under the premise of so that it is met regulation have larger surplus.
The area III broadens to form structure 4-1, overall width 12mm, height 0.5mm, and the light of process forms the broadening of the area III,
In order to be diffused to light, the brightness in the area III is set to meet laws and regulations requirement, front end face is arc-shaped in radius R7mm's.It is formed
The area III broaden range are as follows: it is laterally -10 °~+10 °, longitudinal to arrive+7 °.
HV brightness reduces structure structure 4-2, and the middle front part to form structure 4-1, and Qi He III area's exhibition are broadened positioned at the area III
Width formed structure 4-1 bottom surface angle broadened in obtuse angle with the area III to be formed structure 4-1 front end face angle it is at an acute angle, make
The light that HV brightness reduction structure structure 4-2 must be irradiated to is refracted and changes original opticpath, and no longer irradiation forms close
The HV point in the area light III and its neighbouring light, reduce the brightness of HV point, and simulation measures the brightness of HV point in 0.2lx or so.
The area the III light shape schematic diagram of formation is as shown in Figure 5.
As shown in fig. 6, SEG10 brightness reduces the section triangle, and two to connect with condenser bottom surface in obtuse angle of structure 5
A angle is acute angle, overall dimension long 35mm, wide 20mm, high 6.5mm.The light being irradiated on SEG10 brightness reduction by 5 region of structure
The region SEG10 of corresponding dipped beam light shape, the light being irradiated in SEG10 brightness reduction structure 5, after a part total reflection, through cutting
The front end face that only line forms structure 2 projects, and another part projects condenser after directly or repeatedly being reflected, not linear from ending
It is projected at the front end face of structure 2, the light that the front end face for forming structure 2 from dead line projects forms the area SEG10 of dipped beam light shape
Domain, brightness is in 12300cd or less.
SEG10 test zone brightness in the present embodiment in dipped beam light shape is 9800cd or so, meets ECE R123
The laws and regulations requirement of Class C, V, E.
Condenser mounting structure 6 include two for by condenser carry out the fixed screw hole of installation and by condenser into
The rectangle guide groove of row pre-determined bit, screw hole and guide groove are respectively placed in condenser two sides, are equipped in screw hole and carry out to condenser
Pinpoint positioning bar, in mould group, condenser positioning is installed on a heat sink.
According to the present invention, by other than lens other all optical elements and condenser part become one, it is empty
Between utilization efficiency greatly improve;Position precision between each optical function component is guaranteed, and without location error;It is at low cost.
Claims (10)
1. a kind of condenser for dipped beam car light mould group, including concentration structure (1), dead line form structure (2), the dark space 50L
Structure (3), the area III formation structure (4), SEG10 brightness reduction structure (5) and condenser mounting structure (6) are formed, feature exists
In,
The concentration structure (1) is set to the rear end of condenser, i.e. LED light source,
The dead line forms structure (2), and the end profile curve at nearly lens end is arc-shaped, set on the front end of condenser,
It is section hillside shape protrusion that the SEG10 brightness, which reduces structure (5), set on the bottom of condenser, so that being radiated at described
The light that SEG10 brightness reduces on structure (5) corresponds to the regulation test zone of dipped beam light shape SEG10, inhibits the bright of the region SEG10
Height is spent,
The area III forms the front end that structure (4) are set to the bottom of condenser and are located at SEG10 brightness reduction structure (5),
The area III forms structure (4) and is used to form the broadening of dipped beam light shape, and makes the HV test point brightness of the area III light shape part
It reduces,
The dark space 50L forms the bottom that structure (3) are set to condenser, which keeps 50L regional luminance in dipped beam light shape controllable.
2. a kind of condenser for dipped beam car light mould group as described in claim 1, which is characterized in that
It includes that the area III broadens to form structure (4-1) and HV brightness reduction structure (4-2) that the area III, which forms structure (4),;
The area III broadens that form the front end of structure (4-1) towards condenser arc-shaped, and rear end and SEG10 brightness reduce structure
(5) front end is connected, and is generally attached at the chip shape of condenser bottom, the area III broaden to be formed structure (4-1) and
SEG10 brightness, which reduces the setting HV brightness of structure (5) middle position, reduces structure (4-2);
It is triangle or polygon protrusion that the HV brightness, which reduces structure (4-2), to reduce HV brightness.
3. a kind of condenser for dipped beam car light mould group as claimed in claim 2, which is characterized in that
The area III broadens to form structure (4-1), and the light of overall width 10-15mm, height 0.3-0.7mm, process are formed
The broadening of the area III,
In order to be diffused to light, the brightness in the area III is made to meet laws and regulations requirement, the area III broadens to form structure (4-1) before
End face is in arc-shaped, the radius R5-R10mm of minor radius.
4. a kind of condenser for dipped beam car light mould group as described in Claims 2 or 3, which is characterized in that
The HV brightness reduces structure (4-2), and the middle front part to form structure (4-1) is broadened positioned at the area III;
HV brightness reduction structure (4-2) is located at the area III and broadens the middle part to form structure (4-1), means that the HV is bright
Degree reduction structure (4-2) is located at the area III and broadens the concave arc bottom to form structure (4-1),
HV brightness reduction structure (4-2) is located at the area III and broadens the front to form structure (4-1), means that the HV is bright
Degree reduces structure (4-2) and broadens to form structure (4-1) and be closer than condenser forward position than the area III.
5. a kind of condenser for dipped beam car light mould group as described in claim 1, which is characterized in that
What the SEG10 brightness reduced structure (5) moves towards section triangle in obtuse angle along condenser light, and with condenser bottom surface
Two angles to connect are acute angle,
Being irradiated to the SEG10 brightness reduces the region SEG10 that the light on structure (5) region corresponds to dipped beam light shape,
The light that being irradiated to the SEG10 brightness reduces on structure (5) is formed through the dead line and is tied after a part total reflection
The front end face of structure (2) projects, and another part projects condenser after directly or repeatedly being reflected.
6. a kind of condenser for dipped beam car light mould group as described in claim 1, which is characterized in that
The surface that the SEG10 brightness reduces structure (5) forms dermatoglyph, is scattered to the light being mapped to thereon and luminous energy disappears
Consumption reduces the energy in the region SEG10 in dipped beam light shape.
7. a kind of condenser for dipped beam car light mould group as described in claim 1, which is characterized in that
The condenser mounting structure (6) is set to the two sides of condenser;The condenser mounting structure is arranged 2 or more.
8. a kind of condenser for dipped beam car light mould group as described in claim 1, which is characterized in that
The condenser downside is concave curved surface or plane, and condenser downside, which is formed with, has drop along optically focused trend
Two parts of left and right, the line of demarcation of two part of left and right with drop of the condenser downside are located at condenser downside along poly-
The middle part of light trend, the drop is having a size of 0.4-0.6mm range.
9. a kind of condenser for dipped beam car light mould group as claimed in claim 8, which is characterized in that
It is across the two part condenser downside of left and right with drop that the area III of the condenser downside, which forms structure (4),
The plate protrusion in line of demarcation, protrusion downside are concave arc.
10. a kind of condenser for dipped beam car light mould group as claimed in claim 8, which is characterized in that
The SEG10 brightness reduces structure (5) across the two part condenser downside line of demarcation of left and right with drop, and in institute
It states SEG10 brightness reduction structure (5) surface and also differs two part of left and right with drop.
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
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CN201610866450.8A CN106439682B (en) | 2016-09-30 | 2016-09-30 | A kind of condenser for dipped beam car light mould group |
RS20200622A RS60348B1 (en) | 2016-09-30 | 2017-02-21 | Condenser for low-beam vehicle light module |
KR1020187021323A KR102087412B1 (en) | 2016-09-30 | 2017-02-21 | Condenser for short-range beam automotive lamp modules |
PCT/CN2017/074195 WO2018058885A1 (en) | 2016-09-30 | 2017-02-21 | Condenser for low-beam vehicle light module |
JP2018537534A JP6637187B2 (en) | 2016-09-30 | 2017-02-21 | Condenser used in low beam headlight modules |
EP20154448.3A EP3663637A1 (en) | 2016-09-30 | 2017-02-21 | Condenser for low-beam vehicle light module |
US16/068,647 US10563832B2 (en) | 2016-09-30 | 2017-02-21 | Condenser for low-beam vehicle light module |
EP20154449.1A EP3667161A1 (en) | 2016-09-30 | 2017-02-21 | Condenser for low-beam vehicle light module |
EP17854346.8A EP3382263B1 (en) | 2016-09-30 | 2017-02-21 | Condenser for low-beam vehicle light module |
JP2019228244A JP6827097B2 (en) | 2016-09-30 | 2019-12-18 | Condenser used in low beam headlight modules |
JP2019228243A JP6738476B2 (en) | 2016-09-30 | 2019-12-18 | Concentrator for low beam headlight module |
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CN201610866450.8A CN106439682B (en) | 2016-09-30 | 2016-09-30 | A kind of condenser for dipped beam car light mould group |
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CN106439682B true CN106439682B (en) | 2018-12-25 |
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Address after: 430200 Hubei Economic Development Zone, Jiangxia, Hong Kong New District Chevrolet Avenue, No. 68 Patentee after: Huayu vision technology (Wuhan) Co., Ltd Address before: 430200 Hubei Economic Development Zone, Jiangxia, Hong Kong New District Chevrolet Avenue, No. 68 Patentee before: WUHAN TONGCHANG AUTOMOTIVE ELECTRONIC LIGHTING Co.,Ltd. |