CN106433514A - Glue slurry and preparation method thereof - Google Patents
Glue slurry and preparation method thereof Download PDFInfo
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- CN106433514A CN106433514A CN201510485434.XA CN201510485434A CN106433514A CN 106433514 A CN106433514 A CN 106433514A CN 201510485434 A CN201510485434 A CN 201510485434A CN 106433514 A CN106433514 A CN 106433514A
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Abstract
The invention discloses a glue slurry and a preparation method thereof, wherein the glue slurry comprises the following raw materials by weight: 80-120 parts of natural rubber SCR5 or smoke sheet rubber, 0.5-8 parts of zinc oxide, 0.2-3 parts of stearic acid, 0.1-2 parts of an anti-aging agent RE, 0.05-2 parts of an anti-aging agent DFG-34, 0.5-8 parts of a C5 resin, 15-60 parts of carbon black N660, 2-15 parts of white carbon black, 1-8 parts of aromatic hydrocarbon oil, 0.005-1.2 parts of an anti-scorching agent PVZ, 5-15 parts of a reinforcing adhesive SW-RF-1, 1-5 parts of sulfur, 1-8 parts of resorcino, and 1-8 parts of a rubber adhesive A. According to the present invention, according to the glue slurry, the natural rubber is adopted as the main material, the active zinc oxide boron oxide hydrate is added to improve the contact reaction activity and the polarity of the vulcanized rubber and the middle pad glue, the resorcino-formaldehyde (the rubber adhesive A is a formaldehyde donor)-white carbon black system is matched to achieve the high adhesion between the vulcanized rubber and the middle pad glue, and the reinforced carbon black, a variety of the anti-aging agents and the accelerators are matched and co-used.
Description
Technical field
The invention belongs to junked tire renovation reutilization technology field is and in particular to arrive a kind of rubber cement for junked tire renovation and preparation method thereof.
Background technology
Because bargh's mostly space enrironment is severe, tire runs high and low uneven and with water, on the Ore that has sword, have point, differ in size sometimes for a long time, during junked tire renovation, cord exposed in a large number in old tire, and traditional middle pad glue has not reached preferable using effect to cord bonding.
Content of the invention
The problem existing for existing junked tire reconditioning technology, it is an object of the invention to proposing a kind of rubber cement and preparation method thereof, with the bonding strength of pad glue in improving and vulcanizate.
For achieving the above object, the rubber cement that the present invention provides is made up of according to weight following raw material:
Natural rubber SCR5 or smoke sheet rubber
80~120 parts;
Zinc oxide
0.5~8 part;
Stearic acid
0.2~3 part;
Age resistor RE
0.1~2 part;
Antioxidant D FG-34
0.05~2 part;
C5 resin
0.5~8 part;
White carbon black N660
15~60 parts;
White carbon
2~15 parts;
Aromatic naphtha
1~8 part;
Antiscorching agent PVZ
0.005~1.2 part;
Reinforcement binding agent SW-RF-1
5~15 parts;
Sulfur
1~5 part;
Resorcino
1~8 part;
Rubber adhesive A
1~8 part.
In some embodiments of the invention, described rubber cement is made up of according to weight following raw material:
Natural rubber SCR5 or smoke sheet rubber
90~110 parts;
Zinc oxide
1~5 part;
Stearic acid
1~2 part;
Age resistor RE
0.2~1 part;
Antioxidant D FG-34
0.2~1 part;
C5 resin
2~5 parts;
White carbon black N660
25~50 parts;
White carbon
5~10 parts;
Aromatic naphtha
3~6 parts
Accelerant CZ
0.2~2 part;
Captax
0.1~1 part;
Accelerator TT
0.05~1 part;
Antiscorching agent PVZ
0.05~1 part
Reinforcement binding agent SW-RF-1
8~10 parts;
Sulfur
2~4 parts;
Resorcino
3~5 parts;
Rubber adhesive A
3~5 parts.
The present invention also provides a kind of preparation method of described rubber cement, comprises the following steps:
1)Natural rubber or smoke sheet rubber are put into banbury, pressurization, under stick together, knead, then carry and sticking together, put into white carbon black N660, white carbon, zinc oxide, stearic acid, age resistor RE, antioxidant D FG-34 and C5 resin successively, repressurization, Xia Tuo, mixing, add aromatic naphtha when banbury inner chamber temperature reaches 120~140 DEG C, continue pressurization, the dumping when mixer mixing temperature reaches 150~160 DEG C;Then the bottom sheet cooling in mill by sizing material, taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain film;
2)By step 1)Prepared film puts into banbury, pressurization, under stick together, knead, the dumping when mixer mixing temperature reaches 120~140 DEG C;Then the bottom sheet cooling in mill by sizing material, taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain film;
3)By step 2)Prepared film puts into banbury, pressurization, under stick together, knead, dumping before 90~100 DEG C of banbury temperature, the bottom sheet cooling in mill of sizing material after dumping, film temperature is down to when 80~100 DEG C and is added sulfur, Resorcino, rubber adhesive A, reinforcement binding agent SW-RF-1, accelerant CZ, captax, accelerator TT and antiscorching agent PVZ, refine material feeding using mill is counter, the sizing material after the completion of material feeding is tapped rubber after bag roller, then the sizing material after rubber tapping is invested in glue pouring roller;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain mixed sheet;
4)By step 3)After prepared mixed sheet parks 6~10h, gasoline is mixed with mixed sheet, mixed sheet is dissolved in gasoline, after dissolving mixed sheet 4~8h, imposing mechanical shearing effect makes rubber cement be uniformly dispersed, that is, described rubber cement is obtained.
In some embodiments of the invention, described step 1)Including:
Natural rubber or smoke sheet rubber are put into banbury, it is forced under 0.6~0.8MPa the mixing 1~3 minute that sticks together, then carry and sticking together, put into white carbon black N660, white carbon, zinc oxide, stearic acid, age resistor RE, antioxidant D FG-34 and C5 resin successively, repressurization sticks together mixing 10~12 minutes to 0.6~0.8MPa, add aromatic naphtha when banbury inner chamber temperature reaches 120~140 DEG C, and continue to be forced into 0.6~0.8MPa after clearing up the powder remaining at banbury gap, the dumping when mixer mixing temperature reaches 150~160 DEG C;Then the bottom sheet cooling in mill by sizing material, taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller and instead refines 4~6 back and forth;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain film.
In some embodiments of the invention, described step 2)Including:
By step 1)Prepared film puts into banbury, is forced under 0.6~0.8MPa the mixing 5-7 minute that sticks together, the dumping when mixer mixing temperature reaches 120~140 DEG C;Then the bottom sheet cooling in mill by sizing material, taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller and instead refines 4~6 back and forth;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain film.
In some embodiments of the invention, described step 3)Including:
By step 2)Prepared film puts into banbury, pressurization, under stick together, knead 1~1.5 minute, dumping before 90~100 DEG C of banbury temperature, the bottom sheet cooling in mill of sizing material after dumping, film temperature is down to when 80~100 DEG C and is added sulfur, Resorcino, rubber adhesive A, reinforcement binding agent SW-RF-1, accelerant CZ, captax, accelerator TT and antiscorching agent PVZ, refine material feeding using mill is counter, the sizing material after the completion of material feeding is tapped rubber after bag roller, then the sizing material after rubber tapping is invested in glue pouring roller;Fall glue after the completion of, by sizing material throws in back mill and instead refine 3~5 back and forth, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain mixed sheet.
Therefore, with natural gum as main material, in addition activated zinc oxide boron oxide hydrate improves vulcanizate and glueds joint the reactivity touched and polarity with middle pad the rubber cement that the present invention provides, and arranges in pairs or groups with Resorcino-formaldehyde simultaneously(Rubber adhesive A is formaldehyde donor)- white carbon binding system realizes the high adhesion of vulcanizate and middle pad glue, is furnished with hard carbon black, multiple age resistor, accelerator combination.
Specific embodiment
For making the object, technical solutions and advantages of the present invention become more apparent, below in conjunction with specific embodiment, the present invention is described in further detail, but the enforcement of the present invention is not limited to that.
Embodiment 1
As one embodiment of the present of invention, described rubber cement is made up of according to weight following raw material:
Natural rubber SCR5
100 parts;
Zinc oxide
1.5 part;
Stearic acid
1.8 part;
Age resistor RE
0.85;
Antioxidant D FG-34
0.5 part;
C5 resin
2.5 part;
White carbon black N660
30 parts;
White carbon
8 parts;
Aromatic naphtha
5 parts;
Accelerant CZ
0.7 part;
Captax
0.5 part;
Accelerator TT
0.55 part;
Antiscorching agent PVZ
0.75 part
Reinforcement binding agent SW-RF-1
9 parts;
Sulfur
2.5 part;
Resorcino
4.4 part;
Rubber adhesive A
4 parts.
Using banbury and three sections of refining glues of mill, the preparation method of this rubber cement specifically may comprise steps of:
First stage, rubber master batch operates:1. natural rubber SCR5 is put into banbury, is forced under 0. 8MPa the mixing 2 minutes that sticks together,
Carry and sticking together, then white carbon black N660, white carbon, zinc oxide, stearic acid, age resistor RE, antioxidant D FG-34 and C5 resin are put into successively, repressurization sticks together to 0.7MPa and kneads 12 minutes, add aromatic naphtha when banbury inner chamber temperature reaches 130 DEG C, and continue to be forced into 0.6MPa after clearing up the powder remaining at banbury gap, the dumping when mixer mixing temperature reaches 155 DEG C;After banbury dumping, by sizing material rapidly in mill(6mm roll spacing)Bottom sheet is lowered the temperature, and taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller and instead refines 5 back and forth;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clearly wait to refine.
Second stage, masterbatch operates:Throw in by car(Input mode is every glue doubling)Sequentially add the film of first stage refining, be forced under 0.7MPa the mixing 5 minutes that sticks together, dumping when banbury temperature reaches 130 DEG C;Sizing material after banbury dumping is rapidly in mill(6mm roll spacing)Bottom sheet is lowered the temperature, and taps rubber after sizing material bag roller, sizing material is invested in glue pouring roller and instead refines 5 back and forth.Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clearly wait to refine.
Phase III finished composition(Mill adds sulfur):1. press car to throw in(Input mode is every glue doubling)Sequentially add, before throwing in sizing material, title crossed to film,(Ensure the quasi- amount of vulcanizing system and whole formula system)Stick together under pressurization mixing 1.5 minutes, dumping before 95 DEG C of banbury temperature, and 2. the sizing material after banbury dumping is rapidly in mill(6mm roll spacing)Bottom sheet is lowered the temperature, film temperature is down to when 90 DEG C and is added sulfur, Resorcino, rubber adhesive A, reinforcement binding agent SW-RF-1, accelerant CZ, captax, accelerator TT and antiscorching agent PVZ, refine material feeding using mill is counter, sizing material after the completion of material feeding is tapped rubber after bag roller, sizing material is invested in glue pouring roller and instead refines 4 back and forth.Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clear, accomplish to look into, can distinguish.Thus obtaining making mixed sheet using mixer mixing.
Fourth stage, mixed sheet is parked after 8h, is mixed with mixed sheet using gasoline, and mixed sheet is dissolved by the dissolubility using gasoline, and after dissolving mixed sheet 6h, imposing mechanical shearing effect makes rubber cement be uniformly dispersed.
5th stage, by finely dispersed rubber cement brushing polishing vulcanizate, after standing 30min, the post-drying of second rubber cement of brushing, can pad the caking ability of glue and vulcanizate, this refining completes in the production that rubber cement applies to retreads in improving.
Embodiment 2
As one embodiment of the present of invention, described rubber cement is made up of according to weight following raw material:
Smoke sheet rubber
98 parts;
Zinc oxide
4.5 part;
Stearic acid
2 parts;
Age resistor RE
0.5 part;
Antioxidant D FG-34
0.3 part;
C5 resin
3.8 part;
White carbon black N660
28 parts;
White carbon
6 parts;
Aromatic naphtha
4.2 part;
Accelerant CZ
1.2 part;
Captax
0.2 part;
Accelerator TT
0.2 part;
Antiscorching agent PVZ
0.3 part;
Reinforcement binding agent SW-RF-1
9.5 part;
Sulfur
2.2 part;
Resorcino
5 parts;
Rubber adhesive A
3.5 part.
Using banbury and three sections of refining glues of mill, the preparation method that this is used for the rubber cement of modified vulcanizate specifically may comprise steps of:
First stage, rubber master batch operates:1. smoke sheet rubber is put into banbury, is forced under 0.65MPa the mixing 1.5 minutes that sticks together,Carry and sticking together, then white carbon black N660, white carbon, zinc oxide, stearic acid, age resistor RE, antioxidant D FG-34 and C5 resin are put into successively, repressurization sticks together to 0.8MPa and kneads 11 minutes, add aromatic naphtha when banbury inner chamber temperature reaches 133 DEG C, and continue to be forced into 0.7MPa after clearing up the powder remaining at banbury gap, the dumping when mixer mixing temperature reaches 158 DEG C;After banbury dumping, by sizing material rapidly in mill(6.5mm roll spacing)Bottom sheet is lowered the temperature, and taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller and instead refines 4 back and forth;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6.5mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clearly wait to refine.
Second stage, masterbatch operates:Throw in by car(Input mode is every glue doubling)Sequentially add the film of first stage refining, be forced under 0.68MPa the mixing 6 minutes that sticks together, dumping when banbury temperature reaches 135 DEG C;Sizing material after banbury dumping is rapidly in mill(6.5mm roll spacing)Bottom sheet is lowered the temperature, and taps rubber after sizing material bag roller, sizing material is invested in glue pouring roller and instead refines 6 back and forth.Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6.5mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clearly wait to refine.
Phase III finished composition(Mill adds sulfur):1. press car to throw in(Input mode is every glue doubling)Sequentially add, before throwing in sizing material, title crossed to film,(Ensure the quasi- amount of vulcanizing system and whole formula system)Stick together under pressurization mixing 1.2 minutes, dumping before 90 DEG C of banbury temperature, and 2. the sizing material after banbury dumping is rapidly in mill(6.5mm roll spacing)Bottom sheet is lowered the temperature, film temperature is down to when 92 DEG C and is added sulfur, Resorcino, rubber adhesive A, reinforcement binding agent SW-RF-1, accelerant CZ, captax, accelerator TT and antiscorching agent PVZ, refine material feeding using mill is counter, sizing material after the completion of material feeding is tapped rubber after bag roller, sizing material is invested in glue pouring roller and instead refines 3 back and forth.Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6.5mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clear, accomplish to look into, can distinguish.Thus obtaining making mixed sheet using mixer mixing.
Fourth stage, mixed sheet is parked after 9h, is mixed with mixed sheet using gasoline, and mixed sheet is dissolved by the dissolubility using gasoline, and after dissolving mixed sheet 5h, imposing mechanical shearing effect makes rubber cement be uniformly dispersed.
5th stage, by finely dispersed rubber cement brushing polishing vulcanizate, after standing 35min, the post-drying of second rubber cement of brushing, can pad the caking ability of glue and vulcanizate, this refining completes in the production that rubber cement applies to retreads in improving.
Embodiment 3
As one embodiment of the present of invention, described rubber cement is made up of according to weight following raw material:
Natural rubber SCR5
105 parts;
Zinc oxide
4 parts;
Stearic acid
1.7 part;
Age resistor RE
0.8 part;
Antioxidant D FG-34
1 part;
C5 resin
3 parts;
White carbon black N660
40 parts;
White carbon
6 parts;
Aromatic naphtha
5.2 part;
Accelerant CZ
0.17 part;
Captax
1 part;
Accelerator TT
0.3 part;
Antiscorching agent PVZ
0.7 part;
8.2 parts of reinforcement binding agent SW-RF-1;
Sulfur
2.7 part;
Resorcino
4.8 part;
Rubber adhesive A
4.7 part.
Using banbury and three sections of refining glues of mill, the preparation method that this is used for the rubber cement of modified vulcanizate specifically may comprise steps of:
First stage, rubber master batch operates:1. natural rubber SCR5 is put into banbury, is forced under 0.68MPa the mixing 2 minutes that sticks together,Carry and sticking together, then white carbon black N660, white carbon, zinc oxide, stearic acid, age resistor RE, antioxidant D FG-34 and C5 resin are put into successively, repressurization sticks together to 0.6~0.8MPa and kneads 10 minutes, add aromatic naphtha when banbury inner chamber temperature reaches 128 DEG C, and continue to be forced into 0.8MPa after clearing up the powder remaining at banbury gap, the dumping when mixer mixing temperature reaches 150 DEG C;After banbury dumping, by sizing material rapidly in mill(6mm roll spacing)Bottom sheet is lowered the temperature, and taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller and instead refines 6 back and forth;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clearly wait to refine.
Second stage, masterbatch operates:Throw in by car(Input mode is every glue doubling)Sequentially add the film of first stage refining, be forced under 0.7MPa the mixing 7 minutes that sticks together, dumping when banbury temperature reaches 128 DEG C;Sizing material after banbury dumping is rapidly in mill(6mm roll spacing)Bottom sheet is lowered the temperature, and taps rubber after sizing material bag roller, sizing material is invested in glue pouring roller and instead refines 6 back and forth.Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clearly wait to refine.
Phase III finished composition(Mill adds sulfur):1. press car to throw in(Input mode is every glue doubling)Sequentially add, before throwing in sizing material, title crossed to film,(Ensure the quasi- amount of vulcanizing system and whole formula system)Stick together under pressurization mixing 1 minute, dumping before 98 DEG C of banbury temperature, and 2. the sizing material after banbury dumping is rapidly in mill(6mm roll spacing)Bottom sheet is lowered the temperature, film temperature is down to when 88 DEG C and is added sulfur, Resorcino, rubber adhesive A, reinforcement binding agent SW-RF-1, accelerant CZ, captax, accelerator TT and antiscorching agent PVZ, refine material feeding using mill is counter, sizing material after the completion of material feeding is tapped rubber after bag roller, sizing material is invested in glue pouring roller and instead refines 5 back and forth.Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clear, accomplish to look into, can distinguish.Thus obtaining making mixed sheet using mixer mixing.
Fourth stage, mixed sheet is parked after 7h, is mixed with mixed sheet using gasoline, and mixed sheet is dissolved by the dissolubility using gasoline, and after dissolving mixed sheet 7h, imposing mechanical shearing effect makes rubber cement be uniformly dispersed.
5th stage, by finely dispersed rubber cement brushing polishing vulcanizate, after standing 25min, the post-drying of second rubber cement of brushing, can pad the caking ability of glue and vulcanizate, this refining completes in the production that rubber cement applies to retreads in improving.
Embodiment 4
As one embodiment of the present of invention, described rubber cement is made up of according to weight following raw material:
Smoke sheet rubber
90 parts;
Zinc oxide
1~5 part;
Stearic acid
1~2 part;
Age resistor RE
0.82 part;
Antioxidant D FG-34
0.22 part;
C5 resin
2 parts;
White carbon black N660
50 parts;
White carbon
8.8;
Aromatic naphtha
4.3 part;
Accelerant CZ
0.65 part;
Captax
0.8 part;
Accelerator TT
0.4 part;
Antiscorching agent PVZ
0.05 part;
Reinforcement binding agent SW-RF-1
8 parts;
Sulfur
4 parts;
Resorcino
3.3 part;
Rubber adhesive A
5 parts.
Using banbury and three sections of refining glues of mill, the preparation method that this is used for the rubber cement of modified vulcanizate specifically may comprise steps of:
First stage, rubber master batch operates:1. smoke sheet rubber is put into banbury, is forced under 0.78MPa the mixing 2 minutes that sticks together,Carry and sticking together, then white carbon black N660, white carbon, zinc oxide, stearic acid, age resistor RE, antioxidant D FG-34 and C5 resin are put into successively, repressurization sticks together to 0.65MPa and kneads 11.5 minutes, add aromatic naphtha when banbury inner chamber temperature reaches 135 DEG C, and continue to be forced into 0.8MPa after clearing up the powder remaining at banbury gap, the dumping when mixer mixing temperature reaches 157 DEG C;After banbury dumping, by sizing material rapidly in mill(6mm roll spacing)Bottom sheet is lowered the temperature, and taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller and instead refines 6 back and forth;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clearly wait to refine.
Second stage, masterbatch operates:Throw in by car(Input mode is every glue doubling)Sequentially add the film of first stage refining, be forced under 0.6MPa the mixing 6.5 minutes that sticks together, dumping when banbury temperature reaches 131 DEG C;Sizing material after banbury dumping is rapidly in mill(6mm roll spacing)Bottom sheet is lowered the temperature, and taps rubber after sizing material bag roller, sizing material is invested in glue pouring roller and instead refines 4 back and forth.Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clearly wait to refine.
Phase III finished composition(Mill adds sulfur):1. press car to throw in(Input mode is every glue doubling)Sequentially add, before throwing in sizing material, title crossed to film,(Ensure the quasi- amount of vulcanizing system and whole formula system)Stick together under pressurization mixing 1.2 minutes, dumping before 92 DEG C of banbury temperature, and 2. the sizing material after banbury dumping is rapidly in mill(6mm roll spacing)Bottom sheet is lowered the temperature, film temperature is down to when 95 DEG C and is added sulfur, Resorcino, rubber adhesive A, reinforcement binding agent SW-RF-1, accelerant CZ, captax, accelerator TT and antiscorching agent PVZ, refine material feeding using mill is counter, sizing material after the completion of material feeding is tapped rubber after bag roller, sizing material is invested in glue pouring roller and instead refines 4 back and forth.Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once(6mm roll spacing), bottom sheet, enter interleaving agent tank, cool, upper buttress park, upper buttress film temperature do not surpass 40 DEG C, per car film put labelling segmentation clear, accomplish to look into, can distinguish.Thus obtaining making mixed sheet using mixer mixing.
Fourth stage, mixed sheet is parked after 8.2h, is mixed with mixed sheet using gasoline, and mixed sheet is dissolved by the dissolubility using gasoline, and after dissolving mixed sheet 6h, imposing mechanical shearing effect makes rubber cement be uniformly dispersed.
5th stage, by finely dispersed rubber cement brushing polishing vulcanizate, after standing 32min, the post-drying of second rubber cement of brushing, can pad the caking ability of glue and vulcanizate, this refining completes in the production that rubber cement applies to retreads in improving.
With natural gum as main material, in addition activated zinc oxide boron oxide hydrate improves vulcanizate and glueds joint the reactivity touched and polarity with middle pad the rubber cement that the present invention provides, and arranges in pairs or groups with Resorcino-formaldehyde simultaneously(Rubber adhesive A is formaldehyde donor)- white carbon binding system realizes the high adhesion of vulcanizate and middle pad glue, is furnished with hard carbon black, multiple age resistor, accelerator combination.
Obviously, above-described embodiment is only intended to clearly illustrate innovation and creation example, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.There is no need to be exhaustive to all of embodiment.And the obvious change thus extended out or change still in the protection domain of the invention among.
Claims (6)
1. a kind of rubber cement is it is characterised in that be made up of according to weight following raw material:
Natural rubber SCR5 or smoke sheet rubber
80~120 parts;
Zinc oxide
0.5~8 part;
Stearic acid
0.2~3 part;
Age resistor RE
0.1~2 part;
Antioxidant D FG-34
0.05~2 part;
C5 resin
0.5~8 part;
White carbon black N660
15~60 parts;
White carbon
2~15 parts;
Aromatic naphtha
1~8 part;
Antiscorching agent PVZ
0.005~1.2 part;
Reinforcement binding agent SW-RF-1
5~15 parts;
Sulfur
1~5 part;
Resorcino
1~8 part;
Rubber adhesive A
1~8 part.
2. rubber cement according to claim 1 is it is characterised in that described rubber cement is made up of according to weight following raw material:
Natural rubber SCR5 or smoke sheet rubber
90~110 parts;
Zinc oxide
1~5 part;
Stearic acid
1~2 part;
Age resistor RE
0.2~1 part;
Antioxidant D FG-34
0.2~1 part;
C5 resin
2~5 parts;
White carbon black N660
25~50 parts;
White carbon
5~10 parts;
Aromatic naphtha
3~6 parts
Accelerant CZ
0.2~2 part;
Captax
0.1~1 part;
Accelerator TT
0.05~1 part;
Antiscorching agent PVZ
0.05~1 part
Reinforcement binding agent SW-RF-1
8~10 parts;
Sulfur
2~4 parts;
Resorcino
3~5 parts;
Rubber adhesive A
3~5 parts.
3. a kind of preparation method of rubber cement as claimed in claim 1 or 2 is it is characterised in that comprise the following steps:
1)Natural rubber or smoke sheet rubber are put into banbury, pressurization, under stick together, knead, then carry and sticking together, put into white carbon black N660, white carbon, zinc oxide, stearic acid, age resistor RE, antioxidant D FG-34 and C5 resin successively, repressurization, Xia Tuo, mixing, add aromatic naphtha when banbury inner chamber temperature reaches 120~140 DEG C, continue pressurization, the dumping when mixer mixing temperature reaches 150~160 DEG C;Then the bottom sheet cooling in mill by sizing material, taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain film;
2)By step 1)Prepared film puts into banbury, pressurization, under stick together, knead, the dumping when mixer mixing temperature reaches 120~140 DEG C;Then the bottom sheet cooling in mill by sizing material, taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain film;
3)By step 2)Prepared film puts into banbury, pressurization, under stick together, knead, dumping before 90~100 DEG C of banbury temperature, the bottom sheet cooling in mill of sizing material after dumping, film temperature is down to when 80~100 DEG C and is added sulfur, Resorcino, rubber adhesive A, reinforcement binding agent SW-RF-1, accelerant CZ, captax, accelerator TT and antiscorching agent PVZ, refine material feeding using mill is counter, the sizing material after the completion of material feeding is tapped rubber after bag roller, then the sizing material after rubber tapping is invested in glue pouring roller;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain mixed sheet;
4)By step 3)After prepared mixed sheet parks 6~10h, gasoline is mixed with mixed sheet, mixed sheet is dissolved in gasoline, after dissolving mixed sheet 4~8h, imposing mechanical shearing effect makes rubber cement be uniformly dispersed, that is, described rubber cement is obtained.
4. the preparation method of rubber cement according to claim 3 is it is characterised in that described step 1)Including:
Natural rubber or smoke sheet rubber are put into banbury, it is forced under 0.6~0.8MPa the mixing 1~3 minute that sticks together, then carry and sticking together, put into white carbon black N660, white carbon, zinc oxide, stearic acid, age resistor RE, antioxidant D FG-34 and C5 resin successively, repressurization sticks together mixing 10~12 minutes to 0.6~0.8MPa, add aromatic naphtha when banbury inner chamber temperature reaches 120~140 DEG C, and continue to be forced into 0.6~0.8MPa after clearing up the powder remaining at banbury gap, the dumping when mixer mixing temperature reaches 150~160 DEG C;Then the bottom sheet cooling in mill by sizing material, taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller and instead refines 4~6 back and forth;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain film.
5. the preparation method of rubber cement according to claim 3 is it is characterised in that described step 2)Including:
By step 1)Prepared film puts into banbury, is forced under 0.6~0.8MPa the mixing 5-7 minute that sticks together, the dumping when mixer mixing temperature reaches 120~140 DEG C;Then the bottom sheet cooling in mill by sizing material, taps rubber after sizing material bag roller, then the sizing material after rubber tapping is invested in glue pouring roller and instead refines 4~6 back and forth;Fall glue after the completion of, sizing material is thrown in back mill, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain film.
6. the preparation method of rubber cement according to claim 3 is it is characterised in that described step 3)Including:
By step 2)Prepared film puts into banbury, pressurization, under stick together, knead 1~1.5 minute, dumping before 90~100 DEG C of banbury temperature, the bottom sheet cooling in mill of sizing material after dumping, film temperature is down to when 80~100 DEG C and is added sulfur, Resorcino, rubber adhesive A, reinforcement binding agent SW-RF-1, accelerant CZ, captax, accelerator TT and antiscorching agent PVZ, refine material feeding using mill is counter, the sizing material after the completion of material feeding is tapped rubber after bag roller, then the sizing material after rubber tapping is invested in glue pouring roller;Fall glue after the completion of, by sizing material throws in back mill and instead refine 3~5 back and forth, after bag roller left and right each anti-refine once, bottom sheet, enter interleaving agent tank, cool, upper buttress park, obtain mixed sheet.
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CN113683983A (en) * | 2021-09-02 | 2021-11-23 | 际华三五三七有限责任公司 | Air textured yarn vamp fabric adhesive and application |
CN116694146A (en) * | 2023-01-12 | 2023-09-05 | 赛轮集团股份有限公司 | Coatable vulcanized fluorescent adhesive cement and preparation method and application thereof |
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CN102911622A (en) * | 2012-09-28 | 2013-02-06 | 青岛科技大学 | Adhesive mixture, rubber composition applying adhesive mixture and preparation method of rubber composition |
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