CN106431412A - High-strength wear-resistant sintered silicon carbide pump shaft and production method thereof - Google Patents

High-strength wear-resistant sintered silicon carbide pump shaft and production method thereof Download PDF

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Publication number
CN106431412A
CN106431412A CN201610863141.5A CN201610863141A CN106431412A CN 106431412 A CN106431412 A CN 106431412A CN 201610863141 A CN201610863141 A CN 201610863141A CN 106431412 A CN106431412 A CN 106431412A
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pump shaft
roasting
time
preparation
water
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李千林
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Wuhu City Sanshan District Green Food Industry Association
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Wuhu City Sanshan District Green Food Industry Association
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62695Granulation or pelletising
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/02Selection of particular materials
    • F04D29/026Selection of particular materials especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • F04D29/043Shafts
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3251Niobium oxides, niobates, tantalum oxides, tantalates, or oxide-forming salts thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/48Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/66Specific sintering techniques, e.g. centrifugal sintering
    • C04B2235/661Multi-step sintering
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/20Oxide or non-oxide ceramics
    • F05D2300/22Non-oxide ceramics
    • F05D2300/226Carbides
    • F05D2300/2261Carbides of silicon

Abstract

The invention discloses a high-strength wear-resistant sintered silicon carbide pump shaft and a production method thereof; the production method comprises: 1) mixing silicon carbide, a plasticizer, water-soluble resin, a release agent, tantalum pentoxide, diatomite, ferrocene and cyclodextrin to obtain a mixture; 2) mixing the mixture with water, and spray-granulating to obtain sprayed material; 3) pressing the sprayed material in a die to obtain a pump shaft blank, and performing first calcination and cooling to obtain a semi-finished pump shaft, and performing second calcination and cooling on the semi-finished pump shaft to obtain the high-strength wear-resistant sintered silicon carbide pump shaft; the sprayed material has a water content of 0.8-1.5% by weight; the first calcination at least satisfies the conditions: calcining temperature of 120-150 DEG C, and calcining time of 2-4 h; the second calcination at least satisfies the conditions: calcining temperature of 2200-2250 DEG C and calcining time of 9-15 h. The pump shaft produced by using the method has excellent mechanical strength and wear resistance.

Description

High intensity wear-resistant sintered silicon carbon pump shaft and preparation method thereof
Technical field
The present invention relates to pump shaft, in particular it relates to a kind of high intensity wear-resistant sintered silicon carbon pump shaft and preparation method thereof.
Background technology
Pump shaft is the important component part in pump, Main Function be transmission power, support impeller be just maintained at working position amount Often operating.One end of pump shaft is connected with motor reel by shaft coupling, and the other end carries impeller and rotates, general pump shaft On equipped with the parts such as bearing, axial seal.
Owing to pump shaft is used for transmitting power, and High Rotation Speed, in the pump of the non-corrosiveness media such as conveying clear water, typically use 45# steel making, and carry out modifier treatment.In the pump of the weak erosive media such as conveying salting liquid, pump shaft material is 40#Cr, And modifier treatment.In anticorrosion pump, i.e. the pump for the strong corrosive media such as transport acid, alkali, pump shaft material is generally The stainless steels such as lCr18N19lCr18Ni9Ti.Although above-mentioned pump shaft disclosure satisfy that production and the job requirement of major part pump, but Being in the pump running up, often there is insufficient strength and the inadequate defect of abrasion resistance properties in existing pump shaft pump.
Content of the invention
It is an object of the invention to provide a kind of high intensity wear-resistant sintered silicon carbon pump shaft and preparation method thereof, pass through the party The carborundum pump shaft that method prepares has excellent mechanical strength and abrasion resistance properties, and this preparation method operation is simple, former Material is easy to get.
To achieve these goals, the invention provides the preparation side of a kind of high intensity wear-resistant sintered silicon carbon pump shaft Method, including:
1)Carborundum, plasticizer, water-soluble resin, releasing agent, tantalum pentoxide, diatomite, ferrocene are mixed with cyclodextrin With prepared compound;
2)Compound is mixed with water, then carries out mist projection granulating with prepared atomization material;
3)Atomization material is placed in pump shaft mould and carries out suppressing with prepared pump shaft base, then carry out roasting for the first time, cooling to make Obtain semi-finished product pump shaft, then semi-finished product pump shaft is carried out second time roasting, cooling with prepared high intensity wear-resistant sintered silicon carbon Pump shaft;
Wherein, the water content of atomization material is 0.8-1.5 weight %, and roasting for the first time at least meets following condition:Sintering temperature is 120-150 DEG C, roasting time is 2-4h, and roasting for the second time at least meets following condition:Sintering temperature is 2200-2250 DEG C, roasting The burning time is 9-15h.
Present invention also offers a kind of high intensity wear-resistant sintered silicon carbon pump shaft, it is characterised in that this high-strength abrasion-proof Damage sintered silicon carbon pump shaft to be prepared by above-mentioned method.
By technique scheme, the preparation method that the present invention provides is by the collaborative work between each step and each raw material With the carborundum pump shaft making to prepare, there is excellent mechanical strength and abrasion resistance properties, and this preparation method operation letter Single, raw material is easy to get.
Other features and advantages of the present invention will be described in detail in detailed description of the invention part subsequently.
Detailed description of the invention
Hereinafter the detailed description of the invention of the present invention is described in detail.It should be appreciated that described herein specifically Embodiment is merely to illustrate and explains the present invention, is not limited to the present invention.
The invention provides the preparation method of a kind of high intensity wear-resistant sintered silicon carbon pump shaft, including:
1)Carborundum, plasticizer, water-soluble resin, releasing agent, tantalum pentoxide, diatomite, ferrocene are mixed with cyclodextrin With prepared compound;
2)Compound is mixed with water, then carries out mist projection granulating with prepared atomization material;
3)Atomization material is placed in pump shaft mould and carries out suppressing with prepared pump shaft base, then carry out roasting for the first time, cooling to make Obtain semi-finished product pump shaft, then semi-finished product pump shaft is carried out second time roasting, cooling with prepared high intensity wear-resistant sintered silicon carbon Pump shaft;
Wherein, the water content of atomization material is 0.8-1.5 weight %, and roasting for the first time at least meets following condition:Sintering temperature is 120-150 DEG C, roasting time is 2-4h, and roasting for the second time at least meets following condition:Sintering temperature is 2200-2250 DEG C, roasting The burning time is 9-15h.
Step 1 in the present invention)In, the consumption of each material can select in wide scope, but so for preparing Carborundum pump shaft there is more excellent mechanical strength and anti-wear performance, it is preferable that in step 1)In, relative to 85-90 weight The carborundum of part, the consumption of plasticizer is 5-7 weight portion, and the consumption of water-soluble resin is 3-4 weight portion, and the consumption of releasing agent is 4-7 weight portion, the consumption of tantalum pentoxide is 1-1.6 weight portion, and diatomaceous consumption is 8-11 weight portion, the consumption of ferrocene For 3-3.8 weight portion, the consumption of cyclodextrin is 2.2-3 weight portion.
Step 1 in the present invention)In, hybrid mode can select in wide scope, but so that between material Mixing more uniformly so that make the carborundum pump shaft preparing have more excellent mechanical strength and anti-wear performance, it is preferable that In step 1)In, it is preferable that in step 1)In, mixing is carried out by way of stirring, and the rotating speed stirring is 40-60r/ Min, the time of stirring is 15-30h;
Step 1 in the present invention)In, the particle diameter of carborundum can select in wide scope, but so that the carbon preparing SiClx pump shaft has more excellent mechanical strength and anti-wear performance, it is preferable that in step 1)In, the particle diameter of carborundum is 1-5 μm.
Step 1 in the present invention)In, the weight average molecular weight of water-soluble resin can select in wide scope, but is The carborundum pump shaft preparing is made to have more excellent mechanical strength and anti-wear performance, it is preferable that the weight average of water-soluble resin Molecular weight is 3000-8000.
Step 1 in the present invention)In, the concrete species of plasticizer can select in wide scope, but so that The carborundum pump shaft preparing has more excellent mechanical strength and anti-wear performance, it is preferable that in step 1)In, plasticizer is selected from phosphorus One in acid esters compound, polyol ester compounds, phthalic acid ester compounds and citric acid ester type compound or Multiple.
Step 1 in the present invention)In, the concrete species of water-soluble resin can select in wide scope, but in order to The carborundum pump shaft preparing is made to have more excellent mechanical strength and anti-wear performance, it is preferable that water-soluble resin is selected from poly-second One or more in enol, melamine resin, PEO, polyacrylic acid and polyurethanes.
Step 1 in the present invention)In, the concrete species of releasing agent can select in wide scope, but so that Prepare carborundum pump shaft there is more excellent mechanical strength and anti-wear performance, it is preferable that releasing agent selected from silicone oil, talcum powder, One or more of white clay, paraffin, mica and Tissuemat E.
Step 2 in the present invention)In, the consumption of each material can select in wide scope, but so for preparing Carborundum pump shaft there is more excellent mechanical strength and anti-wear performance, it is preferable that in step 2)In, the weight of compound and water Ratio is 100:140-145.
Step 2 in the present invention)In, the actual conditions of mist projection granulating can select in wide scope, but in order to make The carborundum pump shaft that must prepare has more excellent mechanical strength and anti-wear performance, it is preferable that in step 2)In, mist projection granulating is extremely Meet following condition less:Inlet temperature is 200-240 DEG C, and outlet temperature is 80-100 DEG C;Further, the product after outlet passes through two Layer screen cloth carries out sieve and takes, and the mesh number of upper sieve is 70-90 mesh, and the mesh number of lower screen is 230-250 mesh, take in the middle of two layer screen Grain is atomization material.
Step 3 in the present invention)In, the actual conditions of compacting can select in wide scope, but so that system The carborundum pump shaft obtaining has more excellent mechanical strength and anti-wear performance, it is preferable that in step 3)In, compacting at least meet with Lower condition:Pressing pressure is 180-220MPa, and the press time is 30-50min.
Step 3 in the present invention)In, the actual conditions of cooling can select in wide scope for the first time, but in order to The carborundum pump shaft preparing is made to have more excellent mechanical strength and anti-wear performance, it is preferable that in step 3)In, semi-finished product pump Before axle shaping be cooled to nature cooling and the temperature of semi-finished product pump shaft is 15-35 DEG C.
Step 3 in the present invention)In, the actual conditions of second time cooling can select in wide scope, but in order to The carborundum pump shaft preparing is made to have more excellent mechanical strength and anti-wear performance, it is preferable that in step 3)In, second time roasting After burning be cooled to nature cooling and cooling time be 20-24h.
Present invention also offers a kind of high intensity wear-resistant sintered silicon carbon pump shaft, it is characterised in that this high-strength abrasion-proof Damage sintered silicon carbon pump shaft to be prepared by above-mentioned method.
Hereinafter will be described the present invention by embodiment.
Embodiment 1
1)By carborundum that particle diameter is 3 μm, plasticizer(Trimethyl phosphate), weight average molecular weight be 5000 water-soluble resin(Poly- Vinyl alcohol), releasing agent(Silicone oil), tantalum pentoxide, diatomite, ferrocene and cyclodextrin be according to 88:6:3.5:5:1.4:10: 3.4:2.6 weight than filling, then according to the rotating speed stirring 20h of 50r/min with prepared compound;
2)By compound with water according to 100:The weight of 142, than mixing, then carries out mist projection granulating(Inlet temperature is 220 DEG C, goes out Mouth temperature is 90 DEG C;Further, the product after outlet carries out sieve by two-layer screen cloth and takes, and the mesh number of upper sieve is 80 mesh, lower screen Mesh number be 240 mesh, finally take the particle in the middle of two layer screen)With prepared atomization material(Water content is 1.0 weight %);
3)Atomization material is placed in pump shaft mould carry out under 200MPa compacting 40min with prepared pump shaft base, then at 140 DEG C For the first time roasting 3h, naturally cool to 25 DEG C with prepared semi-finished product pump shaft, then by semi-finished product pump shaft in 2230 DEG C second time roasting Burn 12h, naturally cool down 22h with prepared high intensity wear-resistant sintered silicon carbon pump shaft A1.
Embodiment 2
1)By carborundum that particle diameter is 1 μm, plasticizer(Triacetyl glycerine), weight average molecular weight be 3000 water-soluble resin (Melamine resin), releasing agent(White clay), tantalum pentoxide, diatomite, ferrocene and cyclodextrin be according to 85:5:3: 4:1:8:3:The weight of 2.2 stirs 15h with prepared compound than filling, the rotating speed then according to 40r/min;
2)By compound with water according to 100:The weight of 140, than mixing, then carries out mist projection granulating(Inlet temperature is 200 DEG C, goes out Mouth temperature is 80 DEG C;Further, the product after outlet carries out sieve by two-layer screen cloth and takes, and the mesh number of upper sieve is 70 mesh, lower screen Mesh number be 230 mesh, finally take the particle in the middle of two layer screen)With prepared atomization material(Water content is 0.8 weight %);
3)Atomization material is placed in pump shaft mould carry out under 180MPa compacting 30min with prepared pump shaft base, then successively in 120 At DEG C for the first time roasting 2h, naturally cool to 15 DEG C with prepared semi-finished product pump shaft, then by semi-finished product pump shaft in 2200 DEG C second Secondary roasting 9h, naturally cooling 20h are with prepared high intensity wear-resistant sintered silicon carbon pump shaft A2.
Embodiment 3
1)By carborundum that particle diameter is 5 μm, plasticizer triethyl citrate), weight average molecular weight be 8000 water-soluble resin(Poly- Carbamate), releasing agent(Tissuemat E), tantalum pentoxide, diatomite, ferrocene and cyclodextrin be according to 90:7:4:7: 1.6:11:3.8:The weight of 3 stirs 30h with prepared compound than filling, the rotating speed then according to 60r/min;
2)By compound with water according to 100:The weight of 145, than mixing, then carries out mist projection granulating(Inlet temperature is 240 DEG C, goes out Mouth temperature is 100 DEG C;Further, the product after outlet carries out sieve by two-layer screen cloth and takes, and the mesh number of upper sieve is 90 mesh, lower screen Mesh number be 250 mesh, finally take the particle in the middle of two layer screen)With prepared atomization material(Water content is 1.5 weight %);
3)Atomization material is placed in pump shaft mould carry out under 220MPa compacting 50min with prepared pump shaft base, then successively in 150 At DEG C for the first time roasting 4h, naturally cool to 35 DEG C with prepared semi-finished product pump shaft, then by semi-finished product pump shaft in 2250 DEG C second Secondary roasting 15h, naturally cooling 24h are with prepared high intensity wear-resistant sintered silicon carbon pump shaft A3.
Comparative example 1
Carry out preparing pump shaft B1 according to the method for embodiment, except that, step 1)In, do not use tantalum pentoxide.
Comparative example 2
Carry out preparing pump shaft B2 according to the method for embodiment, except that, step 1)In, do not use diatomite.
Comparative example 3
Carry out preparing pump shaft B3 according to the method for embodiment, except that, step 1)In, do not use ferrocene.
Comparative example 4
Carry out preparing pump shaft B4 according to the method for embodiment, except that, step 1)In, do not use cyclodextrin.
Comparative example 5
Carry out preparing pump shaft B5 according to the method for embodiment, except that, step 2)In do not carry out mist projection granulating, but use The mode of extrusion cold cut granulation.
Comparative example 6
Carry out preparing pump shaft B6 according to the method for embodiment, except that, step 2)In do not carry out for the first time roasting.
Detection example 1
Detect Morse hardness, the compression strength of above-mentioned pump shaft(GPa), bending strength(MPa), and fracture toughness(MPa·m1 /2), concrete outcome is shown in Table 1.
Table 1
Morse hardness Compression strength(GPa) Bending strength(MPa) Fracture toughness(MPa·m1/2
A1 9.5 4.9 575 4.2
A2 9.4 5.0 580 4.0
A3 9.6 5.1 577 4.1
B1 9.3 4.1 504 3.3
B2 9.1 4.0 512 3.2
B3 9.2 3.9 508 3.6
B4 9.2 4.1 513 3.4
B5 9.3 4.0 520 3.0
B6 8.8 3.8 498 2.9
By the compression strength in upper table, bending strength and fracture toughness it can be seen that the pump shaft that the present invention provides has excellent By Morse hardness, different mechanical strength, can be seen that the pump shaft that the present invention provides has excellent wearability simultaneously.
The preferred embodiment of the present invention described in detail above, but, the present invention is not limited in above-mentioned embodiment Detail, in the technology concept of the present invention, multiple simple variant can be carried out to technical scheme, this A little simple variant belong to protection scope of the present invention.
It is further to note that each the concrete technical characteristic described in above-mentioned detailed description of the invention, at not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to various can The combination of energy no longer illustrates separately.
Additionally, also can be combined between the various different embodiment of the present invention, as long as it is without prejudice to this The thought of invention, it should be considered as content disclosed in this invention equally.

Claims (10)

1. the preparation method of a high intensity wear-resistant sintered silicon carbon pump shaft, it is characterised in that include:
1)Carborundum, plasticizer, water-soluble resin, releasing agent, tantalum pentoxide, diatomite, ferrocene are mixed with cyclodextrin With prepared compound;
2)Described compound is mixed with water, then carries out mist projection granulating with prepared atomization material;
3)It is placed in described atomization material in pump shaft mould and carries out suppressing with prepared pump shaft base, then carry out roasting for the first time, cooling With prepared semi-finished product pump shaft, then described semi-finished product pump shaft is carried out second time roasting, cooling to prepare described high-strength abrasion-proof Damage sintered silicon carbon pump shaft;
Wherein, the water content of described atomization material is 0.8-1.5 weight %, and described first time roasting at least meets following condition:Roasting Temperature is 120-150 DEG C, and roasting time is 2-4h, and described second time roasting at least meets following condition:Sintering temperature is 2200- 2250 DEG C, roasting time is 9-15h.
2. preparation method according to claim 1, wherein, in step 1)In, relative to the described carbonization of 85-90 weight portion Silicon, the consumption of described plasticizer is 5-7 weight portion, and the consumption of described water-soluble resin is 3-4 weight portion, the use of described releasing agent Amount is 4-7 weight portion, and the consumption of described tantalum pentoxide is 1-1.6 weight portion, and described diatomaceous consumption is 8-11 weight portion, The consumption of described ferrocene is 3-3.8 weight portion, and the consumption of described cyclodextrin is 2.2-3 weight portion.
3. preparation method according to claim 2, wherein, in step 1)In, it is preferable that in step 1)In, described mixing Carrying out by way of stirring, and the rotating speed stirring being 40-60r/min, the time of stirring is 15-30h;
It is highly preferred that in step 1)In, the particle diameter of described carborundum is 1-5 μm;
It is further preferred that the weight average molecular weight of described water-soluble resin is 3000-8000.
4. preparation method according to claim 2, wherein, in step 1)In, described plasticizer is selected from phosphoric acid ester chemical combination One or more in thing, polyol ester compounds, phthalic acid ester compounds and citric acid ester type compound;
Preferably, described water-soluble resin selected from polyvinyl alcohol, melamine resin, PEO, polyacrylic acid and One or more in polyurethanes;
It is highly preferred that described releasing agent is selected from the one or many of silicone oil, talcum powder, white clay, paraffin, mica and Tissuemat E Kind.
5. the preparation method according to any one in claim 1-4, wherein, in step 2)In, described compound and water Weight ratio be 100:140-145.
6. preparation method according to claim 5, wherein, in step 2)In, described mist projection granulating at least meets following bar Part:Inlet temperature is 200-240 DEG C, and outlet temperature is 80-100 DEG C;Further, the product after outlet is sieved by two-layer screen cloth Taking, the mesh number of upper sieve is 70-90 mesh, and the mesh number of lower screen is 230-250 mesh, and taking the particle in the middle of two layer screen is atomization material.
7. the preparation method according to claim 5 or 6, wherein, in step 3)In, described compacting at least meets following bar Part:Pressing pressure is 180-220MPa, and the press time is 30-50min.
8. preparation method according to claim 7, wherein, in step 3)In, the cooling before the shaping of described semi-finished product pump shaft Temperature for cooling and described semi-finished product pump shaft naturally is 15-35 DEG C.
9. preparation method according to claim 8, wherein, in step 3)In, being cooled to after described second time roasting Naturally the time of cooling and cooling is 20-24h.
10. a high intensity wear-resistant sintered silicon carbon pump shaft, it is characterised in that described high intensity wear-resistant sintered silicon carbon pump Axle is prepared by the method described in any one in claim 1-9.
CN201610863141.5A 2016-09-29 2016-09-29 High-strength wear-resistant sintered silicon carbide pump shaft and production method thereof Pending CN106431412A (en)

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